roquette press kit
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Roquette Press KitTRANSCRIPT
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An independent and international group An independent family owned and run group A world leader in five large industry sectors A fast-growing group Starch processing More than 650 products growing non-stop
Worldwide presence
Europe and the Group’s first expansion driveConquering new markets in the Americas and Asia
Lestrem, the Group’s roots and headquarters
The Group’s main production plantAn unrivalled positionPowerful regional impactEurope’s main starch Factory
Expertise, pushing product efficiency levels higher
Starch’s limitless propertiesOne molecule, many applicationsQuality standards that set the pace Longstanding partnerships with clients
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An independent and international group
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R O Q U E T T E G R O U P
Press Kit Summary December 2008
A strategy, sustainable innovation Cementing leadership Innovation that lasts plant-chemistry nutrition-health Pushing ahead with geographical development
Research, a fundamental priority The innovation instinctFive recent milestones€40 million a year for research
AppendicesAppendice 1 Key facts & figures
Appendice 2 Milestones
Appendice 3 Zoom-in: Roquette and the environment
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R O Q U E T T E G R O U P
Starch processingRoquette turns renewable resour-
ces – corn, wheat, potatoes and peas – into an extensive range of high-qua-lity products that it sells to client in-dustrial firms in a wide variety of bu-siness sectors, which in turn use them to manufacture products for consumer markets.
Roquette extracts and separates potato, corn, wheat and pea ingre-dients. Starch, a glucose polymer, is the main reserve carbohydrate in those grains. It also uses the other fractions (proteins, germ oil, cellulose, etc.).
Our production systems meet the tightest processing, safety and envi-ronmental standards, and mirror our company-wide innovative and quality drive spanning our production process and products alike.
More than 650 products growing non-stop
More than 650 products in our starch-derivative range enable us to adjust to evolving demand on an on-going basis.
Our range encompasses six cate-gories:
StarchesSugars and soluble fibersPolyolsProteins and derivativesFibers and oil Fermentation and fine chemicals
Roquette centered its strategy on R&D very early on – in the early 1950s. That, at least in part, explains its stag-gering diversification.
® Marques déposées et enregistrées par la société Roquette Frères - © Roquette Frères S.A. - 12/2008
62080 Lestrem Cedex France
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R O Q U E T T E G R O U P
C o n t e n t s
An independent family owned and run group
The Roquette Group was established 75 years ago, and has since grown from a French family business to rank among the world’s top four starch companies. It turns more than 6 million tons of renewable agricultural raw materials – corn, wheat, potatoes and peas – into starch and starch derivatives every year.
Marc Roquette has been chairman of the Group since 2004, when he took over from Dominique Roquette, the son of one of the two brothers who had founded the company. This Group’s stable group of shareholders and its indepen-dence contribute considerably to its efforts to roll out its sus-tainable-development strategy in synch with the investment levels its business line entails.
An independent family owned and run group
A world leader in five large industry sectors
A fast-growing group
Starch processing
More than 650 products growing non-stop
Interview
“Roquette is a great family business and its inter-national presence is really in a class of its own. Its in-novative muscle and development drive are remarkable. I see the fact that Roquette is a family business as an advantage: it has a long-term vision, and does not have to rush to meet quarterly-result forecasts or please fi-nancial analysts. As long as the family has the financial resources it needs to develop the company, and it seems to have them, that’s a real strength.”
Massimo Selmo, Purchasing Officer at Barry Callebaut, a leading manufacturer of first-class cocoa andchocolate (Switzerland). w
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An independentand international group
An independent and international group
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L E S T R E M , T H E G R O U P ’ S R O O T S A N D H E A D Q U A R T E R S
Roquette is ranks also among the world leading injectable-substance manufacturer (dextrose essentially).Every day, more than 1.5 million patients around the globe receive injections containing pyrogen-free Roquette pro-ducts (which are so pure that they do not trigger a fever reaction). Our trailblazing hydrolysis and purification systems de-liver glucose (dextrose) quality grades free from any pyrogen substances and fit the most stringent pharmacopeias.
Roquette is now harnessing the ex-perience that it has acquired as a world-class manufacturer of cationic starches for the papermaking industry to develop groundbreaking biopolymers to replace petroleum-derived and other classical chemicals. A few examples follow:
- Alternatives to petroleum-derived la-tex for coating paper
- Modified starches, which consume less energy than refining (for paper napkins, kitchen rolls, etc.)
- Lower energy consumption and che-mical use for corrugated board
On the human nutrition front, Ro-quette is Europe’s leading manufactu-rer of maltodextrins, which are mainly used in baby milk. The Group has de-veloped what it calls a Premium line to deliver unrivalled safety standards and products that can be easily mixed into powdered milk to make products that babies can easily digest.
A world leader in five large industry sectors
Roquette processes crops to serve five major industry sectors.
Breakdown by volume:
Human food Animal foodPaper and corrugated boardPharmaceuticals and cosmeticsChemicals and bio-industry
Roquette is ranks among the top star-chindustry players (n° 2 in Europe and n°4 worldwide).
Roquette is the world leading po-lyol manufacturer (sorbitol, mannitol, maltitol, etc.). These polyols are used to make vitamin C, toothpaste, mouthwash and sugarfree confectionery (chewing gum and chocolate, for instance). Su-gar-free chewing gum, as an aside, has come to rank among the most popular products in its category – with market shares hovering near or above the 90% mark – in Europe, in North America, in Japan and in other countries.
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main site and headquarters. Its total headcount has grown 33% in ten years (and stood at 4,600 employees in 1998, up from 3,300 in 1983). It is also building up its staff in Asia, where it is developing new operations, today.
A powerful partner in the farming sector
Every year, the Group processes 6 million tons of agricultural raw mate-rials from 550,000 hectares of land, in-cluding 3.5 million tons in France alone which are grown in France.
Ongoing investmentThe starch industry is capital inten-
sive (mainly in terms of building and maintaining industrial operations). On average, Roquette reinvests more than 10% of its revenues in its industrial ca-pacity and R&D every year.
Interview
“ I would say that one of Roquette’s distinctive fea-tures is that it runs its operations centrally while ad-justing to local specifics. They take all the decisions in Lestrem but, if you have a problem in Italy or in the UK, there is always someone there to help you out. They have a very healthy balance between central and local.”Alfred Schlosser, European Purchasing Manager, Nestlé Purina Petcare (Germany)
A fast-growing group
The Group’s total sales totalled more than €2.5 billion in 2007. That fi-gure has grown fivefold over the past 25 years and 50% over the past decade. It generates two-thirds of its revenues in the European Union, one-fifth in North America and the rest in other countries (notably in Asia).
Worldwide presenceRoquette’s efficient sales network
has built up its presence on every conti-nent. The Group owns and runs 30 ope-rations (production units and offices) on 3 continents (15 in the EU, 2 in the US, 1 in Mexico, 10 in Asia and 2 in India). It has enjoyed regular and sustained growth in Europe – its historical home turf or “region” – and moved into the US and Asia more recently. Succinctly, it cemented its presence in Europe in the 1960s, and went on to invest in the US in the early 1980s, in China and Korea in 2001, in Japan in 2002, in India in 2006, and in Russia in 2008.
Constantly-growing workforceRoquette currently employs more
than 6,000 people worldwide. Some 3,600 of them are based in France, in-cluding 3,000 in Lestrem (in Nord-Pas de Calais, northern France), the Group’s
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R O Q U E T T E G R O U P
C o n t e n t s
Europe and the Group’s fi rst international expansion drive
Roquette fi rst stretched its industrial presence across Europe,
where it now runs 15 operations (11 production sites in France, Italy,
Spain, Romania, England and Germany, and 4 offi ces in Germany,
Spain, Finland and Russia).
The Lestrem site is home to its corporate headquarters, a pro-
duction plant and the Group’s main R&D center (which employs
more than 250 researchers). Roquette is also developing an indus-
trial park enabling its partner fi rms to enjoy the advantages of ha-
ving a nearby starch mill and convenient raw-material supplies. It
has developed two industrial complexes: Sethness-Roquette in Mer-
ville and Roquette Beinheim Bioéthanol (RBB) in Beinheim.
In total, Roquette counts 6 production plants in France: A corn and
wheat starch mill in Lestrem (Nord-Pas de Calais), a corn and wheat
starch mill in Beinheim (Bas-Rhin), an ethanol plant in Beinheim (via
a partnership with the agricultural business), a potato starch mill in
Vecquemont (Somme), a pea starch mill in Vic-sur-Aisne (Aisne) and a
Europe and the Group’s fi rst
expansion drive
Conquering new markets in
the Americas and Asia
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Roquette has been rolling out its international sales-develop-
ment strategy through agents and subsidiaries for decades. It star-
ted unfurling its industrial-development strategy more recently -
and indeed now runs more operations outside France than within it.
That is how it can deliver consistently outstanding quality across its
international customer base.
30 operations on 3 continents
Roquette runs operations - i.e. offi ces and production plants – in
Europe, the Americas and Asia.
Worldwide presence
Worldwide presence
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LestremCorby
Vecquemont
Benifayo
Cassano Spinola
Barcelone
Vic/Aisne
Beinheim
Francfort
Calafat
Moscou
Espoo
Klötze
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R O Q U E T T E G R O U P
caramel-color plant (a Sethness-Roquette
joint venture) in Merville (Nord).
Roquette operates 3 maize starch
mills elsewhere in Europe: one in Beni-
fayo (near Valencia, Spain), one in Cassano
(between Genoa and Milan, Italy), and one
in Calafat (skirting the Danube, in Ro-
mania), and a wheat starch mill in Corby
(northwest of London, England). It recently
bought BPS, a microalgae production spe-
cialist boasting the world’s largest fres-
hwater photobioreactor (in Klötze, east of
Hanover, Germany).
Conquering new markets in the Americas and Asia
The drive across Europe stretched on to
the US in the 1980s and on to Asia – where
demand for starch products is high – more
recently.
Roquette runs two production plants in
the US: a sorbitol plant in Gurnee, Illinois
(since 1982) and a corn starch mill in Keo-
kuk, Iowa (since 1991). It has been pushing
ahead with its efforts to export its expertise
by opening an offi ce in Mexico in 2008.
It has established a solid presence in
Asia in less than a decade. It bought two
sorbitol production units – one in LianYun-
Gang, (north of Shanghai, China) and one in
Ulsan (Korea) – in 2001. It opened 2 offi ces
in Japan, in Tokyo and Osaka, in 2002. It
then stepped up its development in China
and built a new plant in LianYunGang to
manufacture polyols (2004) and modifi ed
starches (2006).
Roquette made another move to ce-
ment its presence in China in 2008: it ac-
quired GNCP (Guangxi Nanning Chemical
Pharmaceutical Co. Ltd), a polyol works-
hop in Nanning (in the province of Guan-
gxi, southern China). It moved into India in
2006, acquiring a stake in a starch mill, and
cemented its presence there by opening an
offi ce in Mumbai in 2007, that country’s
economic capital. Roquette’s worldwide
presence puts it in a position to deliver
consistently unsurpassed quality stan-
dards to every one of its customers, whe-
rever they are.
® Marques déposées et enregistrées par la société Roquette Frères - © Roquette Frères S.A. - 12/2008
62080 Lestrem Cedex France
Interview
“We have been working with Ro-
quette for nearly 20 years now. A num-
ber of reasons prompted us to choose
Roquette. First, it is the leader on its
market. Second, its production plants
are more or less near ours. Third and
last, because of the quality of its pro-
ducts, the logistical services and the
technical support it provides. We just
know Roquette is always there when we
need it.”Mourtaza Adamjee, Global Purchaser, Danone
Baby Alimentation Humaine (Netherlands)
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R O Q U E T T E G R O U P
C o n t e n t s
The Group’s fi rst operation in Lestrem concentrates the
full breadth of expertise, which range from corporate servi-
ces to production to pilot projects and on to industrial appli-
cations. This is where it conceives, engineers and develops
most of its product ranges – making it Roquette’s main hub.
The Group’s main production plant
The Lestrem production site runs four main production
lines:
• Corn starch (native and modifi ed)
• Wheat starch (native and modifi ed)
• Cereal sugars (liquid and dry)
• Polyols.
This plant stands astride three communes (Merville, La
Gorgue and Lestrem) and two departments (Nord and Pas de
Calais). It stretches 2 km from east to west and 1.4 km from
north to south, and spans 150 hectares. And it is in an envia-
ble location to develop business in Northern Europe.
An unrivalled position
This plant is a stone’s throw from large cereal-growing
areas and Northern Europe’s main consumption areas, and
not far from an extensive highway network, several river and
sea ports, a choice of multimodal transport platforms, and
railway lines. Poor access to those networks, however, is
hampering this plant’s development.
The Group’s main
production plant
An unrivalled position
Powerful regional impact
Europe’s main starch
Factory
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Lestrem, and headquarters
the Group’s rootsLestrem, the Group’s roots and headquarters
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R O Q U E T T E G R O U P
Powerful regional impact
Roquette is the Nord-Pas de Calais
area’s main exporter and ranks this
area at the top of the list of foodstuff
exporters. It also has a sizeable impact
on jobs: the Lestrem plant alone direct-
ly employs 3,000 people, and accounts
for many more jobs among its approxi-
mately 1,000 providers. Lestrem sour-
ces the bulk of its cereal in France (and
about 60% of it comes from Northern
France alone).
Europe’s main starch Factory
The approximately 7,000 tons of
cereals it processes per day rank Les-
trem as Europe’s leading starch mill.
On average, roughly 100 trucks and up
to 5 full trains leave this plant packed
with our raw materials every day. The
warehouse can store 80,000 tons of
products, i.e. 16 days’ worth of produc-
tion.
The plant uses water from the River
Lys. It processes 1,500 cubic meters
per hour to make it fi t for consump-
tion and production, after pumping it
from the river into a 10- hectare man-
made lake. This lake also provides a
natural form of water treatment be-
fore further treatment en route to the
workshops manufacturing food and
pharmaceutical products. Workshop
wastewater then goes to our integra-
ted treatment plant, which can process
the equivalent of a 600,000-inhabitant
city’s water requirements, and is then
released back into the river. The plant
uses cogeneration technology (combi-
ned electricity and steam production
using natural gas), which covers 90%
of its electricity and 100% of its steam
requirements.
® Marques déposées et enregistrées par la société Roquette Frères - © Roquette Frères S.A. - 12/2008
62080 Lestrem Cedex France
Note
transport is nevertheless a key aspect
of a company’s competitive edge and
the French Grenelle de l’Environne-
ment environmental summit ranked
it as one of its concerns. The Seine-
Nord Europe wide canal due to open
in 2015 will only bring relief if a link is
established between the plant and the
wide river network.
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R O Q U E T T E G R O U P
Longstanding partnerships with clients
Roquette is always aiming for a higher standard of excellence and a sharper creative edge. It enables its clients to harness its sharp innovative talent, first-class technical support and powerful, constantly-upgraded industrial capacity. It strives to deliver dependable service, expertise and in-novation, anticipate technological and marketing requirements, and provide outstanding service quality at compe-titive prices. Roquette professionals work side by side with their clients. They understand their production pro-cesses and requirements, and pool efforts in application labs to hone pro-ducts that meet each one’s specific needs.
® Marques déposées et enregistrées par la société Roquette Frères - © Roquette Frères S.A. - 12/2008
62080 Lestrem Cedex France
Interview
“We work with Roquette for se-veral reasons. First of all, they are good. So they are going to be in busi-ness for a long time. They rank among the top three European and interna-tional companies that manufacture the products we need. Second, their structure and organization pretty much mirrors ours (we are both Euro-pean companies, etc.). Third, we make our suppliers compete and Roquette knows how to get an edge on other bidders with the value for money it can deliver. Fourth, Roquette has real expertise and pays a lot of attention to R&D. It is really efficient and its deli-very services are 100% reliable.”Thierry Ortscheid, Category Manager, Natural Ingredients, Bakemark Group.
C o n t e n t sStarch’s limitless properties
One molecule, many appli-cations
Quality standards that set the pace
Longstanding partnerships with clients
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Roquette’s expertise, in a nutshell, lies in its ability to turn renewable agricultural raw materials into ever more innovative products for industry. One of its strengths is its ability to identify new production sources: it started with potatoes, moved on to corn, wheat and peas, and will be moving on to microalgae in the near future. The choice of raw materials it can tap, combined with its trailblazing production processes, in other words, put Roquette in an ideal position to develop products that meet the market’s needs.
Starch’s limitless properties Starch is an amazing energy stockpile made of glucose
molecules. It is sold untreated or as chemically or physically modified derivatives.
It can also be fractioned and sold as glucose, dextrose or maltodextrin syrups.
Glucose can be used as a raw material for fermentation products and other organic acids, or for hydrogenation products such as sorbitol or other polyols.
Starches and their derivatives are brimming with properties and naturally blend into human and animal food, paper, pharmaceuticals, cosmetics and biochemical products.
Un savoir-faire, concevoir des R O Q U E T T E G R O U P
Expertise, Pushing productExpertise, pushing product efficiency levels higherefficiency levels higher
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E x p E r t i s E , p u s h i n g p r o d u c t E f f i c i E n c y l E v E l s h i g h E r
One molecule, many applications
Starch and its more than 650 derivatives are everywhere: in soup (modified starch), cheese (glucono delta-lactone), jam and ice cream (glucose syrup).
They are used to build homes: Roquette products are used to make concrete additives, treat metal and bond walls. They also enhance a number of cosmetics including toothpastes and beauty creams.
They also make paper stronger and books easier to read. And our new biopolymers both soften and strengthen paper tissues. Starch also improves packaging (corrugated cardboard and heavy-duty paper bags). It is also good for health: maltodextrins help young children digest and other components prove beneficial for people with diabetes. They also weave their way into medicine cupboards in the form of excipients used to make cough syrups and pills.
The sheer breadth of our product range mirrors the variety and advanced technical expertise that our client firms span.
Quality standards that set the pace
Roquette’s determination to earn client loyalty has led it to place customer satisfaction, quality and product safety at the center of everything it does. It has packed quality into its production process (using renewable raw materials and providing end-to-end tracking, aligning production to stringent treatment, purity and environmental standards, and delivering flawless ingredient quality).
This quality drive also entails securing supplies and guaranteeing service standards in every country Roquette serves. It likewise involves certification and checks every step of the way, from harvests and procurement through production and on to finished-product delivery.
Interview
“ I would say that Roquette is first and foremost a driving force behind quality.”
“As we see it, Roquette is a company you can trust. Quality is their operation’s linchpin, their service is outstanding and their organization is remarkable. Com-munication between their sales teams, technicians and R&D staff is amazingly smooth and swift.
Roquette is blazing new trails on the R&D and on the product-quality front. It makes sure the products it delivers are absolutely flawless.”
Alfred schlosser, European Purchasing Manager, Nestlé Purina Petcare (Germany)
Interview
“We source LYCADEX® (glucose) at Roquette and use it in our European production plants to make bags and mainly nourishing IV drips. We also source Icodextrin, which we use to make bags for peritoneal dialysis […]
Roquette’s main strength is in the fact that it can develop products with and for its clients. Roquette cares about its clients and about building lasting, long-term relationships with them.”
Baxter develops products to im-prove living conditions for patients with specific pathologies (hemophi-lia, immunodeficiency, cancer, renal failure, etc.).
renaud MAZy, Baxter Lessines Plant Director (Belgium)
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R O Q U E T T E G R O U P
combustion there will generate three-quarters of thermal energy that this plant consumes from clean and renewable re-sources.
Roquette’s production plant in Lestrem (Nord-Pas de Calais, France) is currently Europe’s largest biorefinery: 7,000 tons of cereal a day are processed and more than 650 different products are marketed.
Partnerships with public and private-sector research projects
Roquette’s R&D drive explains the fact that it is contributing to running six com-petitiveness clusters, namely “Nutrition, Health and Longevity” (chaired by Marc Roquette), Halieutique (sea products), MAUD, Plastipolis, Axelera, IAR (Indus-tries and Agro Resources) and Sporaltec (sports and leisure industry).
Roquette also actively supports the DigestScience Foundation (France’s first public interest institution conducting research on digestive diseases and nu-trition), and EPODE, a program aiming to prevent child obesity that Fleurbaix and Laventie (two communes in Pas de Calais, France) have been rolling out since Ja-nuary 2004.
Roquette, last but not least, is a foun-ding member of the Association Chimie Du Végétal (Vegetable Chemistry Asso-ciation – ACDV), which channels efforts on the part of France’s leading chemical and agricultural firms to promote plant che-
mistry in France and across Europe. Ro-quette has been chairing this association since April 2008.
Pushing ahead with geographical development
Roquette is concurrently planning to step up its development in fast-growing zones. Emerging countries, where ave-rage starch-product consumption per ca-pita is 5 to 20 times lower than in Western Europe, are where the big challenges of tomorrow await. The goal, at this point, is to bolster the Group’s presence in Asia, Central America (Mexico, in particular), and Russia. The Group is planning to do so by using the model that underpinned its success in Europe. It branches into a new country with a sales office, then builds and starts operating a polyol workshop. It ultimately aims to integrate the entire production process – from raw-material sourcing to finished-product delivery – in each country. The teams that open up workshops abroad have more often than not sharpened their skills in France. Roquette is the only starch mill that can boast 70 research engineers and techni-cians that master the industry’s cutting-edge technology and thereby enable it to design groundbreaking industrial projects the world over. Roquette also cements its presence abroad via partnerships with es-tablished companies. Sethness-Roquette, a plant manufacturing color caramel next to its Lestrem site, is one example.
® Marques déposées et enregistrées par la société Roquette Frères - © Roquette Frères S.A. - 12/2008
62080 Lestrem Cedex France
C o n t e n t sCementing leadership
Innovation that lasts, plant-chemistry nutrition-health
Pushing ahead with geographical development
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Roquette has rooted its development in an industrial stra-tegy carved out for the long run, ongoing determination to blaze new trails, and environmental stewardship since the very beginning. Its determination to retain its independence while cementing its leadership explains its recent moves to innovate and diversify by identifying two new strategic deve-lopment goals: plant chemistry and nutrition-health. Along-side geographic expansion, these two options are brimming with growth opportunities for Roquette. We are developing them through controlled investment and matching our re-sources to our ambitious goals by handpicking the projects we work on and the companies we partner with.
Cementing leadership The Group has established a presence in the three main
consumption areas – Europe, North and South America, and Asia – where application research centers are striving to meet local consumer requirements. Roquette has a clear goal: it aims to harness its acquired expertise and focus on its clients’ requirements to develop tomorrow’s products to-day.
Innovation that lastsRoquette’s sustainable-innovation strategy, in a nutshell,
involves engineering and developing ingredients, products and applications that concurrently address ecological, eco-nomic and social challenges.
R O Q U E T T E G R O U P
A strategysustainable innovation
A strategysustainable innovation
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A S T R A T E G Y S U S T A I N A B L E I N N O V A T I O N
tute, is making a sizeable contribution to the BioHub® program via its teams at the Institut National des Sciences Appliquées (National Applied Science Institute – INSA) in Lyons and Rouen, and the Institut des Molécules et de la Matière Condensée de Lille (Lille Molecule and Condensed Matter Institute – IMMCL).
Over the past two years, the BioHub® program has already spawned demons-tration industrial plants manufacturing isosorbide and its derivatives. The alliance with DSM, a Dutch company, was officially announced in early 2008. Their common goal is to develop a new biotechnological process to manufacture succinic acid, a biodegrada-ble-polymer intermediate product that can be used in agricultural films, for instance. A plant producing several hundred tons of succinic acid a year will be operational by the end of 2009.
The *GAÏAHUB® program is developing a new form of functionalization chemistry for plant-derived natural polymers such as star-ches and proteins. GAÏAHUB® is an answer to new demands for biosourced plastics in particular, and to replace oil-derived poly-mers in general (in adhesives, paint, ink and varnish, building materials, water treatment, etc.). Functionalizing plant-derived polymers is a way of fine-tuning trailblazing properties while cutting dependence on petroleum. The GAÏAHUB® program currently encompasses 23 partner business firms and research cen-ters (all of which are world leaders in their fields). Several studies have already earned competitiveness-cluster certification from Axelera, Plastipolis, Mov’eo and Maud. The functionalized natural polymer products that have already secured patents (eight to date)
A plant-chemistry pioneerRoquette is intent on raising the pu-
blic’s awareness of the need to develop bio-based products as a sustainable alternative to non-renewable fossil-fuel derivatives. It has embraced the US Department of Ener-gy’s drive to replace 25% of the chemical industry’s fossil-derived raw materials with plant-derived alternatives by 2030.
This notion of plant chemistry blends seamlessly into the green-chemistry agenda that aims to cut back or indeed eliminate substances that harm human beings and the environment.
That explains the Group’s move to develop research and innovation programs around two goals:
- Developing new and primarily biotech-nology-derived molecules, with its BioHub® program
- Developing new polymers with the GAÏAHUB® program
The new BioHub® products are active and intermediate synthetic ingredients (biomo-nomers, biosolvents, bioplasticizers, biose-questering agents, etc.). Roquette is running the BioHub® program through a partnership with several industrial firms including a number of chemical companies such as Ar-kema (France), DSM (Netherlands), Cognis (Germany) and Solvay (Belgium), road buil-der Eurovia (Vinci Group), plasticbottle blow-molding specialist Sidel, PET manufacturer Tergal Industries, and Metabolic Explorer, a start-up in Clermont-Ferrand (France) that has specialized in bridging the gap between biotechnological breakthroughs to industrial applications. CNRS, a French research insti-
traction processes do not require solvents). This program aims to use all the products and co-products in the industrial process (starch, proteins and fiber).
Microalgae, last but not least, are tan-tamount to micro-plants or super-vegeta-bles without leaves or roots, and are brim-ming with antioxidants, “good” lipids (of the Omega-3 variety) and proteins (consi-derably more than vegetables that grow in soil). They break new health-and-nutrition ground.
AlgoHub®, the multidisciplinary pro-gram involving these microalgae, is spon-sored by OSEO Innovation. Roquette and its partner firms are planning to study biodiversity, develop microalgae bioreac-tors, and produce micronutrients and high-added-value ingredients. That is why the Group recently acquired BPS, the German microalgae production specialist that owns the world’s largest freshwater photobio-reactor.
Blazing the biorefining trail The Group is also working on the inte-
grated-biorefinery concept, which involves clustering industrial plants transforming agricultural raw materials (cereals, pota-toes and peas) into products for the food, chemical, paper and pharmaceutical in-dustry using renewable sources of energy (water, straw, wood, heat, etc.). Much like petrochemical refineries, biorefineries “crack” agricultural raw materials to ex-tract each component and turn it into food fit for human consumption, food fit for ani-mal consumption and other products.
Roquette is studying and applying solu-tions that use renewable sources of energy instead of fossil fuels in order to substanti-ally cut greenhouse-gas emissions.
Our production plant in Beinheim (Bas-Rhin, France), is exploring a few very promising options on this front: deep geo-thermics, wood combustion and biogas
are manufactured in batches amounting to a few tons each, and a few trademarks – including GAÏALENE™, GAÏAFINE™ and GAÏAPOL™ - have been chosen for the pre-marketing phase.
* This program was named GaïaHub® after Gaïa, the goddess of the nourishing earth in Greek mytho-
logy.
Playing a part in the nutrition-health market
Roquette is also getting more involved in health and nutrition, and currently run-ning two particularly promising programs.
NutraHub®, the health and nutrition program, will lead to new functional in-gredients on the food and pharmaceutical markets. This program concurrently aims to prevent the risk of chronic diseases and cater for specific diet requirements (pre-gnant women, children, vegetarians and elderly people). It addresses inadequate eating habits (overeating and undereating) to prevent the risks of obesity, diabetes, etc, and to compensate deficient diets (with minerals and vitamins, covering allergy-specific requirements, vegetarian diets, etc.). It also applies to health issues asso-ciated with an individual’s development and aging.
This program is focusing on three options: microalgae, peas and cereals. Recent and ongoing clinical studies invol-ving existing cereal products have zoomed in on weight management, digestion in general, prolonging energy release in par-ticular and, simply put, on cutting sugar content and increasing fiber content. The new products in this line will also be un-dergoing in-depth studies.
The leguminous line is also exciting: peas are packed with high-biological-value protein, and environmentally-friendly (ex-
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R O Q U E T T E G R O U P
Є40 million a year for research
Roquette has brought together its research operation in Lestrem, the Group’s research base since 1951. The fact that the laboratories and main production are practically next door to each other boosts efforts to develop new techniques and products.
Our 300 researchers and techni-cians (including 250 based in Lestrem) and our two application labs in the US and China (to cater for local client de-mands) file about 20 patents a year. Re-search programs span biochemistry, microbiology and analytical control, as well as new technology and appli-cation development. Roquette signs more than 100 research-partnership agreements a year and has built close cooperation ties with universities and laboratories around the world.
® Marques déposées et enregistrées par la société Roquette Frères - © Roquette Frères S.A. - 12/2008
62080 Lestrem Cedex France
Interview
“ Roquette is a real partner and a key supplier. Its essential R&D skills also help us develop. Roquette is a proactive company and, in our view, has the most reliable delivery ser-vice.
Roquette’s main strength is in the fact that it can develop products with and for its clients. Roquette cares about its clients and about building lasting, long-term relationships with them.”
Renaud Mazy, Baxter Plant Director (Bel-gium)
C o n t e n t sThe innovation instinct
Five recent milestones
€40 million a year for research
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R O Q U E T T E G R O U P
ResearchA fundamental priority
ResearchA fundamental priority
Innovation and research are intertwined with this company’s DNA. Roquette has been exploring previously uncharted waters – developing new products and applications, and addressing budding market needs – since its inception. It has the human and technological resources it needs to aim high – and to rank among this industry’s most innovative firms.
The innovation instinct Roquette started innovating in 1946, when it built
Lestrem’s first corn starch mill to sharpen its competitive edge. Doing so enabled it to sell the broadest range of potato and corn-based starch products in France.
It built its first research lab in 1951, and added a pilot workshop shortly thereafter. New products – dextrose and sorbitol, in particular – followed. It simultaneously bolstered its sales force, and its sales engineers started venturing out into the export market (to Germany and Italy, two markets worth conquering).
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R E S E A R C H A F U N D A M E N T A L P R I O R I T Y
fish-based products, and products for vegetarians. Pea proteins have a beauti-ful balance of essential amino acids, re-markably complement cereals, are easy to digest, and have functional properties (emulsifying, gelling, etc.).
Pea starch is in a class of its own in the starch world: its high amylose content affords it distinctive physical and chemical properties (bonding, water-re-taining, filming, crisping, etc.). Combi-ned with Roquette’s expertise, it can be used to manufacture heavy-duty glue for double-thickness corrugated cardboard, accelerate production, cut chemical content and reduce waste rates.
A new range of soluble edible fiber: NUTRIOSE® Roquette has developed a range of soluble dietary fiber to address today’s requirements: it is packed with fi-ber and low on calories, releases energy at a slow pace to enhance endurance, and increases satiety. These fibers are used in milk- and fruit-based drinks, drin-king yoghurt, energy drinks and flavored waters. As well as being easy to digest, lengthening finished-product shelf life and affording functional flavor and tex-ture benefits, NUTRIOSE® is amazingly easy to use. This breakthrough is a sta-tement about Roquette’s determination to support the food industry’s expansion by engineering health ingredients that effectively address increasingly deman-ding consumers’ concerns.
Five recent milestones
Advances on the sugar-free front with SWEETPEARL™ maltitol SWEET-PEARL™ is a low-calorie, non-carioge-nic sugar substitute. SWEETPEARL™ beats saccharose in most traditional applications without altering recipes or processes. Its main uses encompass sugar-free chewing gum and sugar-free coated confectionery (it replicates su-gar’s crispiness and stability), chocolate, cakes and biscuits with no added sugar. It has opened up an unexpected choice of new recipes as it unleashes vibrant aro-mas while affording nutritional benefits. SWEETPEARL™ is also used as a phar-maceutical excipient, and is especially suitable for powdered medicine (powder sachets, syrup powders and capsules) and every type of pill (to chew, to suck, coated or fizzy).
Harnessing a new raw material: high-protein peas What Roquette does, in a nutshell, is take starch-rich agricul-tural raw materials such as wheat and corn grains, or potato tubers, to extract their main constituents (starch, proteins, solubles, germs and fibers). Its in-depth grasp of this grain “cracking” process naturally prompted it to take a closer look at high-protein yellow peas as a new raw material.
It extracts these new Nutralys® pea proteins in its plant in Vic-sur-Aisne (Pi-cardy, France), a potato-starch workshop that it overhauled into a high-protein-pea starch mill and protein workshop in 2007. Those proteins add up to a new range of ingredients used to enhance protein content in a number of food products for sportspeople (high-energy bars), and to bond and add texture to red-meat and
Lastly, Roquette has applied for EFSA (European Food Safety Autho-rity) clearance to use isosorbide as a monomer for PET in contact with food. Isosorbide has also earned *”green diol” certification for food packaging – a fast-growing sector keen on agri-cultural raw materials.*2 alcohol functions
This product is one of the linch-pins in the BioHub® program that kic-ked off in 2006, sponsored by OSEO Innovation. In 2007, after several years producing it in pilot works-hops – which gradually grew in size - Roquette opened its first indus-trial demonstrator in Lestrem, using patented technology.
A new film-forming polymer: LYCOAT® This new polymer gives the confectionery industry an opportu-nity to provide all-new and attractive starch-based coatings, and the phar-maceutical industry an opportunity to simplify and accelerate pill coating. It also opens the door to a new medi-cation category: films that dissolve on the tongue for instant effect. Starch is a natural polymer that paves the way for a plethora of applications when it is processed to improve its proper-ties. LYCOAT® (a patented product) mir-rors Roquette’s ability to use pea starch to develop new chemical and physical treatments to hone an outstanding film-forming polymer.
Isosorbide production for sustai-nable chemistry Isosorbide has been at the core of Roquette’s innovation strategy and production capacity for years now (Roquette is the world’s leading sorbitol manufacturer).
Isosorbide is made from sorbitol, which is in turn made from cereals. It is used as a raw material for new polymers, solvents and plasticizers. Isosorbide-derived plasticizers can replace phtha-late-based PVC plasticizers that, some people suspect, might harm health.
It also considerably enhances PET’s and other polymers’ resistance to heat, opening up new options (hot- fill contai-ners, for instance).
SweetPearl
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R O Q U E T T E G R O U P
Appendice 1
53%
14%6%
7%
20%
14% in France
53% in the rest of the EU
20% in North America
7% in Asia
6% in other countries
211
1 1
131
1
111111
111111116
11
1 1 1
Industrial capacity
18 production plants :
11 in Europe: 6 in France, 1 in Italy, 1 in Spain, 1 in England, 1 in Romania, 1 in Germany
2 in the US
3 in China
1 in Korea
1 in India
- A choice of more than 650products
- Volume breakdown by application category:
- Totaling more than 6 million tons of products a year
- More than 10% of revenue reinves-ted in industrial capacity and R&D every year
Key facts & fi guresKey facts & fi gures
The Roquette Group
- 2007 Group sales: more than €2.5 billion. Breakdown:
- The world’s n°1 manufacturer of polyols (sorbitol, mannitol, maltitol, etc.)
- Europe’s n°2 and the world’s n°4 in its business sector (the starch mill)
- The world’s n°1 in the range of raw materials for injectable substances (dextrose essentially)
- A presence in more than 100 coun-tries worldwide
30 operations: 15 in Europe, 3 inthe Americas (2 in the USA, 1 in Mexico), 10 in Asia and 2 in India (offi ces and production plants)
50% Human food
15% Animal food
14% Paper and corrugated board
12% Pharmaceuticals and cosmetics
9% Chemicals and bioindustry
15%
50%
9%
12%
14%
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R O Q U E T T E G R O U P
Annual production- More than 6 million tons of agri-
cultural raw materials (the equivalent of 750,000 hectares of planted land), by all our production plants combined:
- We process 3.5 million tons of agri-cultural raw materials a year in Fran-ce (corn, wheat, potatoes and peas).
- We process 15,000 tons a day in our plant in Lestrem (7,000 tons of cereals, 7000 tons of fi nished products leave the plant).
Lestrem- The world’s biggest wheat and
wheat starch mill, and Europe’s biggest corn starch mill
- 150 hectares in total, 100 hectares of buildings, parking areas and roads
- 2.0 km east to west, 1.4 km north to south
- In 3 communes (Lestrem, La Gor-gue and Merville) and 2 departments (Nord and Pas de Calais)
- Up to 5 trains and 100 trucks rou-ting raw materials every day
- On average 600 trucks a day rou-ting fi nished products
- 1,500 cubic meters of river water (from the Lys) processed every hour
- Cogeneration (combined electri-city and steam production) covers 90% of energy requirements
- Storage capacity for 80,000 tons, i.e. 16 days’ worth of production
- A water-treatment plant that could cater to a 600,000-inhabitant city, pro-cessing 45 tones of COD, and routing biomass back to fi elds
ResearchA €40 million annual budget
Approx. 250 researchers in our Lestrem R&D Center
2 application laboratories (in China and the US) to provide closer customer service
PeopleMore than 6,000 employees world-
wide:
Total staff count has grown 33% in 10 years, from 4,500 in 1998.
We invest 3.5% of our payroll in training.
In 2007 and 2008, we hired an ave-rage of 100 people a year in Europe (half of whom were managers and en-gineers).
® Marques déposées et enregistrées par la société Roquette Frères - © Roquette Frères S.A. - 12/2008
62080 Lestrem Cedex France
3200
801000
1620
Corn: 3,200,000 tons, i.e. 10,000 tons a day
Wheat: 1,620,000 tons, i.e. 5,000 tons a day
Starch potatoes: 1,000,000 tons
High-protein peas: 80,000 tons
France
USEurope
Asie
4 700 in Europe
3600 in France, (3000 in Lestrem
250 in Beinheim, 250 in Vecquemont
100 in Vic-sur-Aisne)
1 000 in Asia
550 in the US
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R O Q U E T T E G R O U P
Streching across Europe
1958 Acquired a stake in a corn starch mill in
Benifayo, Spain
1961 Roquette Italia creation and construction of a
corn starch mill
1962 Joint-ventured with National Starch, an
American company. Worked with it until 1984,
when it had to discontinue joint operations
due to European Community regulations
1976 Opened an office in Frankfurt, Germany
1977 Built a new corn starch mill in Beinheim, north
of Strasbourg, to cater to Germany and Central
Europe. Built a wheat starch production unit in
Vecquemont, France
1985 Moved into England buying a caramel plant in
Corby
1986 Built a wheat starch mill in Lestrem,
France
1989 Bought a potato starch mill in Vic-sur-Aisne,
France
1993 Launched maltitol production in Lestrem
1997 Branched into Romania, buying a corn starch
mill in Calafat
1998 Built a wheat starch mill in Beinheim,
France
2000 Bought a wheat starch mill in Corby,
England
2004 Opened an office in Espoo, Finland, and a
color caramel plant with Sethness in Mer-
ville, France
2005 Pea starch and protein production began in
Vic-sur-Aisne, France
The beginning
1912 Dominique Roquette started working for a grain
broker in Lille, went on to become an associate
1919 Germain joined his brother’s brokerage (Domi-
nique had become the head of the company)
1924 The Roquette brothers partnered to establish
SODACO – D. et G. Roquette and transferred
their offi ces to the new Chamber of Commerce
building in Lille, where the grain exchange was
held every Wednesday
1933 They decided to set up a starch mill and call
it Roquette Freres – Les Grandes Feculeries du
Nord, on a vast plot of land that they had bought
in Lestrem, 35 km from Lille
1934 Roquette started building its fi rst plant, in Les-
trem. It sold some of its starch to textile compa-
nies and the rest to food manufacturers
Expansion across France,product diversifi cation
1935 Diversifi cation began: the company started ma-
king glucose from potato starch
1936 Dextrine production, for glue manufacturers
and foundries, began
1946 Built a corn starch mill in Lestrem, to produce
glucose at more competitive costs
1951 Opened the fi rst research lab, which led to dex-
trose and sorbitol production
1954 Industrial sorbitol production
1956 Roquette Frères acquired a wheat starch mill in
Cambrai, adding the third source of starch raw
material to its line, and built a potato starch fac-
tory in Vecquemont, in the Somme
Appendice 2
MilestonesLes dates Milestones
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R O Q U E T T E G R O U P
® Marques déposées et enregistrées par la société Roquette Frères - © Roquette Frères S.A. - 12/2008
62080 Lestrem Cedex France
2006 Started working on plant-chemistry pro-
grams (BioHub and GaïaHub) and on health
and nutrition
2007 OSEO financed BioHub®
2008 Beinheim ethanol plant (RBB) came online, sa-
les offi ce opened in Moscow, Russia
International expansion
Americas :
1982 Roquette built a plant near Chicago, in Gur-
nee (Illinois), to bolster its sales presence
in the US
1991 Acquired a corn starch mill in Keokuk
(Iowa)
2008 Opened an office in Mexico (Mexico City)
Asia :
2001 Development in China and Korea with the
acquisition of two sorbitol production units
in Lianyungang and Ulsan
2002 Opened a sales offices in Tokyo and Osaka,
Japan
2004 Built a polyol and modified-starch plant in
LianYunGang, China
2006 Bought a stake in a starch mill in India and
a modified starch plant in China.
2007 Opened an office in Mumbai, India
2008 Established GNPC, a new Roquette China
subsidiary (in Nanning, southern China)
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R O Q U E T T E G R O U P
This company’s strategy is based on environmentally-
friendly and neighborfriendly research and industrial
growth. What it does – process renewable raw materials, and
conduct research on plant chemistry – quite naturally leads it
to rank environmental concerns high on its corporate agenda.
Its products are naturally biodegradable and harmless to the
environment. From a sustainable-development perspective,
Roquette is committed to protecting the environment
throughout its production process and advises its clients on
how to broach the issue in their operations.
1 A bold environmental policy
The Group’s environmental policy spans its entire pro-
duction process. It encompasses general goals that apply at
plant and workshop level, and which entail regular audits. Its
efforts involve optimizing water and energy consumption in
order to increase production by limiting the use of resources.
Every one of its European operations meets the European
Standard on the Integrated Pollution and Control (IPPC) on
industrial risks and and Best Available Practices.
Optimizing the use of waterIn order to limit water consumption, Roquette has deci-
ded to use river water for its cooling circuits and to produce
the drinking water it needs in its plants. It then processes
the water in its on-site treatment unit and feeds it back into
the river. Lestrem, for instance, has grown threefold while
halving the water it pumps from the river, thanks to 25 times
more recycling operations.
On-site water-treatment plants have considerably cut
back the effl uents in plant water. The plant in Lestrem has
seen its pollution levels (in terms of oxygen demand) divided
by 50 while its production multiplied by 4 (since 1973).
Preserving air qualityPlant locations – in rural areas and served by roads, river and waterways – enables them to optimize raw-material and fi nished-product logistics, and to limit CO2 emissions.
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Appendice 3
C o n t e n t s
A bold environmental policy
Helping customers protect
the environment
1
2
Roquetteand the environmentRoquette and the environment
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R O Q U E T T E G R O U P
The fi rst thing Roquette does to li-mit emissions is optimize its energy
consumption. It is developing the use of natural gas (which contains negligible
amounts of sulfur), as well as electri-city and steam cogeneration from na-
tural gas (which contributes to cutting the greenhouse effect). It is reviewing
projects involving geothermal energy and biomass (word for combustion). It
subjects the powdery products it uses to extremely effi cient fi ltering systems.
SmellsTo reduce unpleasant odors and
thereby improve neighbor comfort, we
reroute graindryer smoke back into the
combustion cycle.
NoiseWe start looking at noise control as
soon as we start engineering new facili-
ties, and use a state-of-the-art softwa-
re application to forecast and contain
noise in and around our plants.
WasteThe processes we use at Roquette
do not generate much waste. Most of
our plants have partnerships with far-
ming operations to recycle byproducts
containing organic fertilizers. Conven-
tional waste (paper, wood, cardboard,
etc.) is reclaimed after on-site scree-
ning.
Industrial risksSafety and security are an integral
part of our strategy at Roquette, and
we strive to reduce industrial risks with
prevention.
Prevention, here, mainly involves:
- forestalling accidental pollution
- forestalling fi re and explosion
risks
We train our staff, streamline our
organization, invest in suitable techno-
logy and respect regulations to do so.
2 Helping customers protect
the environment
Roquette helps its customers
protect the environment. A few
examples will provide a general im-
pression of our contribution on this
front.
Paper industry: Roquette cationic
starch serves as a retention and drai-
ning agent that contributes to protec-
ting the environment.
Hydrocarbon soil pollution: po-
tato solubles provide a food supple-
ment that the microorganisms that
biodegrade hydrocarbons need to grow.
These solubles produced by Roquette
contribute to soil bioremediation and
regenerate contaminated land thanks
to the nitrogen and mineral elements
they contain.
Agents used in the cleaning and
surface-treatment industry are
scarcely biodegradable. For those ope-
rations, Roquette recommends sodium
gluconate, a starchbased fermentation
product, which is both highly effi cient
and easy to degrade biologically.
Mushrooming amounts of pac-
kaging are generating more and more
waste, which is often diffi cult to recycle
or reclaim. Roquette worked with its
clients to develop a sustainable solu-
tion for food packaging: starch for tray
production. This technology replaces
polystyrene (which is made from petro-
leum) and provides a sustainable recy-
cling option such as composting.
® Marques déposées et enregistrées par la société Roquette Frères - © Roquette Frères S.A. - 12/2008
62080 Lestrem Cedex France
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