rostra rearsight 250-8057 & 250-8059 installation instructions · 250-8057 & 250-8059...

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FORM #5198, REV. RTP, 11-18-08 Rostra RearSight 250-8057 & 250-8059 Installation Instructions

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FORM #5198, REV. RTP, 11-18-08

Rostra RearSight250-8057 & 250-8059

Installation Instructions

PARTS IDENTIFICATION

PAGE 2

ITEM QUANTITY SERVICE PART NUMBER DESCRIPTION1 1 250-8555 2.4” REARSIGHT MONITOR/MIRROR

250-8556 3.5” REARSIGHT MONITOR/MIRROR2 1 250-8544 2.4” MONITOR ADAPTER HARNESS

250-8545 3.5” MONITOR ADAPTER HARNESS3 1 250-8516 MAIN EXTENSION HARNESS4 1 250-8518 TAILGATE EXTENSION HARNESS5 1 250-8105 REAR CAMERA ASSEMBLY6 1 250-8515 OWNER’S MANUAL SACK PARTS7 1 250-8517 12’ CONVOLUTED TUBING8 1 250-8514 SACK PARTS: TIE STRAPS,

T-TAPS, SEALING PUTTY

*BEFORE BEGINNING INSTALLATION, FAMILIARIZE YOURSELF WITH THE INSTALLATION INSTRUCTIONS ANDTHE REARSIGHTTM BACK-UP CAMERA SYSTEM COMPONENTS.

4

5

1 3

8

6

7

2

VEHICLE PREPARATION

1. LOOSEN TORX-20 WINDSHIELD LUG MOUNT SCREW ANDREMOVE EXISTING REARVIEW MIRROR. FIGURE 1

2. REMOVE OVERHEAD CONSOLE BY PULLING DOWN THE MAPLIGHT CONSOLE IN THE AREA AS SHOWN (FIGURE 2), RELEASING (2) CLIPS AND DISCONNECTING THE HARNESSCONNECTORS. REMOVE THE PASSENGER SUN VISOR RETAIN-ING CLIP.

3. REMOVE OR LOOSEN THE DRIVER SIDE TRIM PANELSINCLUDING: A-PILLAR TRIM, KICK PANEL AND DRIVER DOORSILL SCUFF PLATE. REMOVE THE TAILGATE COVER BYREMOVING (11) TORX-30 BOLTS. REMOVE THE DRIVERSIDE TAILLIGHT BY REMOVING (2) 10MM BOLTS. FIGURES3-6

CAUTION: IT IS ADVISABLE TO DISCONNECT THENEGATIVE BATTERY CABLE FOR 3 MINUTES BEFOREBEGINNING INSTALLATION, TO AVOID UNINTENDED AIRBAG DEPLOYMENT. NOTE AND RECORD ANY ANTI-THEFT RADIO CODES PRIOR TO DISCONNECTING.

05-06 TUNDRA INSTALLATION

PAGE 3

FIGURE 1

FIGURE 4

FIGURE 3

FIGURE 5

REMOVE A-PILLAR

FIGURE 6

REMOVETAILLIGHT

FIGURE 2

REMOVE TAILGATE PANEL

REMOVE KICKAND DOORSCUFF PANELS

05-06 TUNDRA INSTALLATIONMOUNTING CAMERA AND PCB

1. CLOSE THE TAILGATE. MOUNT THE MAGNETIC TUNDRACAMERA DRILLING TEMPLATE TO THE TAILGATE BY FITTING ITAROUND THE HANDLE BEZEL AS SHOWN IN FIGURE 7. USE APENCIL OR CENTER PUNCH TO MARK A HOLE BELOW THE BEZELTHROUGH THE ONE IN THE TEMPLATE. THE MARK SHOULD BEBETWEEN 20-23MM BELOW THE BOTTOM EDGE OF THE BEZELFIGURE 8. DRILL A .25” PILOT HOLE AT THE MARK, AND THENDRILL A 27MM HOLE AT THE PILOT HOLE. DEBURR ANDSMOOTH THE EDGE OF THE HOLE WITH A DEBURRING TOOL.VACUUM THE METAL SHAVINGS OUT OF THE TAILGATE. USEZINC GALVANIZED PAINT TO COAT THE EXPOSED EDGE OF THEHOLE FOR RUST PREVENTION AS SHOWN IN FIGURE 10. MAKESURE THE PAINT IS DRY BEFORE MOVING ON.

2. WIPE THE AREA AROUND THE HOLE WITH AN ALCOHOLPAD. INSERT THE CAMERA CONNECTOR AND PCB INTO THEHOLE. REMOVE THE LINING OF THE DOUBLE-SIDED ADHESIVEON THE CAMERA HOUSING AND MOUNT THE CAMERA TO THETAILGATE, MAKING SURE THE BOTTOM EDGE OF THE HOUSINGIS PARALLEL TO THE GROUND AS SHOWN IN FIGURE 11.

3. ROUTE THE CAMERA HARNESS TOWARD THE DRIVER SIDEOF THE TAILGATE. MOUNT THE PCB TO THE INSIDE OF THETAILGATE USING THE DOUBLE-SIDED TAPE. SECURE THEHARNESS TO THE TAILGATE WITH FOAM TAPE. FIGURE 12

PAGE 4

FIGURE 7

FIGURE 8

FIGURE 10

FIGURE 9FIGURE 11

FIGURE 12

MAKE SURE HOLE IS20-23MM FROM BEZEL

MOUNT PCB ANDSECURE THE HARNESS

POSITION TEMPLATE OVER BEZEL

DEBURR HOLE AND COATEDGE WITH ZINC PAINT

05-06 TUNDRA INSTALLATIONHARNESS HOLE DRILLING

1. REMOVE DRIVER SIDE TAILGATE SUPPORT CABLE FROM THESIDE OF THE BED BY SLIDING IT FORWARD AND PULLING ITAWAY FROM THE MOUNTING STUD. USE THE TUNDRA HARNESSHOLE DRILLING FIXTURES TO LOCATE AND DRILL 1/4” PILOTHOLES IN THE SIDE OF THE TAILGATE NEAR THE BOTTOM SUP-PORT CABLE PIVOT, AND IN THE BED NEAR THE UPPER SUPPORTCABLE PIVOT AS SHOWN IN FIGURES 13-17. REMOVE THEFIXTURES AND ENLARGE THE HOLES TO 5/8”. DEBURR THEHOLES AND COAT THE EDGES WITH ZINC GALVANIZED PAINT.

PAGE 5

FIGURE 13

FIGURE 18

FIGURE 14

FIGURE 15

FIGURE 17

ALIGN TAILGATE TEMPLATE (DOUBLE-CAB)

WIRE HARNESS ROUTING

1. INSERT THE END OF THE TAILGATE EXTENSION HARNESSWITH THE FEMALE SCREW CONNECTOR INTO THE PREVIOUSLYDRILLED HOLE IN THE SIDE OF THE TAILGATE NEAR THE BOT-TOM SUPPORT CABLE PIVOT. CONNECT THE TAILGATE EXTEN-SION HARNESS TO THE CAMERA HARNESS BY MATCHING THEKEYS AND SCREWING THE CONNECTORS TOGETHER AS SHOWNIN FIGURE 18. SECURE THE HARNESS TO THE INSIDE OF THETAILGATE USING FOAM TAPE.

2. INSERT THE GROMMET ON THE TAILGATE EXTENSION HAR-NESS INTO THE HOLE ON THE SIDE OF THE TAILGATE. ADDSEALING PUTTY BEHIND THE GROMMET INSIDE THE TAILGATE.FIGURE 19

ALIGN BED TEMPLATE (REG. & ACCESS CABS)

CONNECT SCREW CONNECTORS

5/8” HOLE

SUPPORTCABLEREMOVED

FIGURE 16

ACCESSCABHOLE

D-CAB HOLE

5/8” HOLE

WIRE HARNESS ROUTING CONTINUED

3. USE ELECTRICAL TAPE TO SECURE THE TAILGATE EXTEN-SION HARNESS TIGHTLY TO THE BOTTOM SIDE OF THE SUPPORTCABLE FIGURE 20. THE CABLE MUST BE ABLE TO BENDFREELY WHEN THE TAILGATE IS OPENED AND CLOSED. WRAPTHE SUPPLIED BLACK PLASTIC SPIRAL WRAP AROUND THE TAIL-GATE SUPPORT CABLE AND EXTENSION HARNESS AS SHOWN INFIGURE 23. CUT THE WRAP TO FIT THE ENTIRE LENGTH OFTHE CABLE (EXCEPT THE METAL ENDS).

4. SLIDE THE TWO SUPPLIED HEAT SHRINK PIECES OVER THEUPPER RING OF THE TAILGATE SUPPORT CABLE. POSITION THEMAT BOTH ENDS OF THE TAILGATE SUPPORT CABLE SO THATTHEY OVERLAP ABOUT 1” OF THE SPIRAL WRAP MOST OF THEMETAL ENDS. DO NOT HEAT THE HEAT SHRINK UNTIL STEP 6.

5. RE-ATTACH THE TAILGATE SUPPORT CABLE ASSEMBLY TOTHE MOUNTING STUD ON TRUCK BED. INSERT THE MALE SCREWCONNECTOR INTO THE PREVIOUSLY DRILLED HOLE NEAR THECABLE PIVOT. INSERT THE GROMMET INTO THE HOLE AND PULLTHE SLACK IN THE HARNESS THROUGH TO THE TAILLIGHT CAVI-TY. FIGURE 21

6. OPEN AND CLOSE THE TAILGATE A FEW TIMES TO MAKESURE THE TAILGATE SUPPORT CABLE AND EXTENSION HARNESSASSEMBLY MOVES FREELY AND DOES NOT BIND OR GETPINCHED. ADJUST THE HARNESS AS NECESSARY. HEAT THEHEAT SHRINK OVER THE SPIRAL WRAP AND METAL ENDS OF THESUPPORT CABLE AS DESCRIBED IN STEP 2. FIGURE 22-23

7. CONNECT THE MAIN EXTENSION HARNESS TO THE TAILGATEEXTENSION HARNESS BY SCREWING THE CONNECTORS TOGETH-ER BEHIND THE TAILLIGHT CAVITY. ROUTE THE MAIN EXTEN-SION HARNESS THROUGH THE BOTTOM OF THE TAILLIGHT CAVI-TY TO BELOW THE TRUCK BED. PEEL THE ADHESIVE OFF OFTHE SUPPLIED PLASTIC CABLE CLIPS AND MOUNT THEM INSIDETHE TAILLIGHT CAVITY AS SHOWN IN FIGURE 24. SECURE THETHREE CONNECTORS TO THE CLIPS. SECURE THE HARNESS TOTHE WALL OF THE TAILLIGHT CAVITY USING WIRE TIES.

8. ROUTE THE MAIN EXTENSION HARNESS UNDER THE VEHI-CLE INSIDE THE DRIVER SIDE FRAME RAIL. USE THE SUPPLIEDCONVOLUTED TUBING TO PROTECT THE HARNESS FROM SHARPEDGES. FOLLOW THE EXISTING WIRING ALONG THE FRAME RAILAND SECURE THE HARNESS WITH WIRE TIES. FIGURE 25.

9. REMOVE THE GROMMET BELOW THE DRIVER’S SEAT ANDSLIT A HOLE IN IT LARGE ENOUGH TO PASS THE RCA CONNEC-TORS THROUGH. ROUTE THE MAIN EXTENSION HARNESS TO THEINSIDE OF THE VEHICLE AS SHOWN IN FIGURES 26-28.FOLLOW THE EXISTING VEHICLE HARNESSES BENEATH THEDOOR SCUFF PANEL, BEHIND THE KICK PANEL, UP THE A-PIL-LAR TO THE HEADLINER, AND ON TO THE SPACE OCCUPIED BYTHE REMOVED OVERHEAD CENTER CONSOLE. SECURE THEHARNESS WITH WIRE TIES.

05-06 TUNDRA INSTALLATION

FIGURE 20

FIGURE 21

FIGURE 22

HEAT SHRINKPOSITION

INSERT GROMMET

PAGE 6

FIGURE 19

INSERT GROMMET

TAPE HARNESSTO CABLE

05-06 TUNDRA INSTALLATION

FIGURE 23

FIGURE 26

ENTER THIS GROMMET

FIGURE 25

GROMMET FROMUNDER VEHICLE

FIGURE 27

INSTALLING MONITOR/MIRROR

1. MOUNT REARSIGHT MIRROR ON EXISTING WINDSHIELD LUGAND TIGHTEN SCREW. FIGURE 29 ROUTE MIRROR HARNESS UPWINDSHIELD AND BEHIND THE HEADLINER TO CONSOLE OPEN-ING. FIGURE 30

2. ROUTE MIRROR POWER HARNESS ABOVE HEADLINER TOPASSENGER-SIDE A-PILLAR. ROUTE HARNESSES DOWN THE A-PILLAR TO THE KICK PANEL USING THE FACTORY RETAININGCLIPS OR FOAM TAPE WHENEVER POSSIBLE. IF THE VEHICLEHAS SIDE CURTAIN AIRBAGS, BE SURE TO SECURE THE HAR-NESS SO THAT IT DOES NOT INTERFERE WITH AIRBAG DEPLOY-MENT. FIGURE 31 FIGURE 29 FIGURE 30

FIGURE 28

FIGURE 24

PAGE 7

SECURECONNECTORSWITH CLAMPS

PAGE 8

3. CONNECT THE YELLOW MALE RCA VIDEO CONNECTOR OFTHE MAIN EXTENSION HARNESS TO THE VIDEO INPUT (YELLOWCABLE) OF THE MIRROR INPUT HARNESS. CONNECT THE REDMALE DC POWER CONNECTOR OF MAIN EXTENSION HARNESSTO THE REVERSE CAMERA POWER OUTPUT (BLACK CABLE) OFTHE MIRROR HARNESS. WRAP ALL RCA AND DC CONNECTORSWITH THE FOAM TAPE PROVIDED. FIGURE 32

POWER CONNECTIONS

DOUBLE-CAB (FIGURES 33-34)LOCATE CONNECTORS IB5 AND IL2 AT THE DRIVER SIDE KICKPANEL. USE THE SUPPLIED RED T-TAP CONNECTOR TO CON-NECT THE RED OR WHITE IGNITION WIRE OF THE MIRRORPOWER HARNESS TO THE BLACK/RED WIRE IN PIN 9 OFGRAY CONNECTOR IB5. USE A BLUE T-TAP TO CONNECT THEBLACK GROUND WIRE OF THE MIRROR POWER HARNESS TOTHE WHITE/BLACK WIRE IN PIN F OF WHITE JUNCTION CON-NECTOR J37. USE THE SUPPLIED RED T-TAP TO CONNECT THEGREEN OR GRAY REVERSE WIRE OF THE MIRROR POWERHARNESS TO THE RED/BLACK WIRE IN PIN 2 OF CONNECTORIL2. SECURE ALL HARNESSES WITH WIRE TIES.

REGULAR AND ACCESS-CAB (FIGURES 35-37)LOCATE CONNECTORS IB4 AT THE DRIVER SIDE KICK PANEL.USE THE SUPPLIED RED T-TAP CONNECTOR TO CONNECT THERED OR WHITE IGNITION WIRE OF THE MIRROR POWERHARNESS TO THE BLUE/RED WIRE IN PIN 3 OF GRAY CON-NECTOR IB4. USE A BLUE T-TAP TO CONNECT THE BLACKGROUND WIRE OF THE MIRROR POWER HARNESS TO THEWHITE/BLACK WIRE AT GROUND POINT IF. LOCATE BLACKCONNECTOR BB5 UNDER THE DRIVER SEAT. THE CONNECTORIS HARD TO SEE, BUT THE HARNESS IS EASILY ACCESSIBLE ASSHOWN IN FIGURE 37. USE THE SUPPLIED RED T-TAP TOCONNECT THE GREEN OR GRAY REVERSE WIRE OF THEMIRROR POWER HARNESS TO THE RED/BLACK WIRE IN PIN9 OF CONNECTOR BB5. SECURE HARNESSES WITH WIRE TIES.

FIGURE 32

FIGURE 33

FIGURE 31

05-06 TUNDRA INSTALLATION

FIGURE 35FIGURE 34

IL2 PIN 2RED/BLACK

B/C-CAB IGNITION

D-CAB IGNITION AND GROUND

D-CAB REVERSE

IB4 PIN 3BLUE/RED

WRAP FOAMTAPE AROUNDCONNECTORS

EXTENSION ANDMIRROR POWERHARNESSES

J37 PIN FWHT/BLACK

IB5 PIN 9BLACK/RED

PAGE 9

TESTING AND REASSEMBLY

FIGURE 36

B/C-CAB GROUND

FIGURE 37

B/C-CAB REVERSE

GROUND IFWHT/BLACK

BB5 PIN 9RED/BLACK

TESTING

1. RECONNECT NEGATIVE BATTERY CABLE AND TORQUE TO3 FT*LBS. RE-ENTER ANY THEFT DETERRENT INFORMATION,IF APPLICABLE.

2. TURN THE IGNITION SWITCH ON. PUT THE VEHICLE INREVERSE. VERIFY THAT THE REARSIGHT MONITOR IS ONAND THAT THE CAMERA’S PICTURE APPEARS.

3. IF THERE IS NO PICTURE, VERIFY ALL CONNECTIONS ARESECURE.

REASSEMBLY

1. REINSTALL ALL TRIM PIECES TAKING SPECIAL CARE TOENSURE HARNESSES AND WIRING CONNECTIONS AREPROPERLY SECURED.

2. BE SURE HARNESS IS NOT PINCHED OR BOUND BY TRIMPIECES.

3. PLACE THE OWNER’S CARD AND TAILGATE REMOVAL CARDBAG IN THE GLOVE BOX.

4. RECONNECT ALL DISCONNECTED BULBS AND CHECK FORFUNCTION.

VEHICLE PREPARATION

1. REMOVE THE TAIL GATE HOLE SERVICE COVER BY REMOV-ING EIGHT (8) TORX-30 SCREWS. FIGURE 1

2. DISCONNECT THE LATCH MECHANISM CONTROL RODS FROMTHE LATCH BY UNSNAPPING THE FOUR (4) ORANGE ANDPURPLE CLIPS. FIGURE 2

3. REMOVE THE TWO (2) 8MM BOLTS ON HOLDING THE LATCHTO THE TAILGATE AND REMOVE THE LATCH. FIGURES 3-4.

4. REMOVE OR LOOSEN PASSENGER SIDE TRIM PANELSINCLUDING: A-PILLAR TRIM (REMOVE 2 10MM BOLTS), KICK-PANEL, AND DOOR SILL TRIM; B-PILLAR WEATHERSTRIP, ANDSCUFF PANELS. FIGURES 5-6.

CAUTION: IT IS ADVISABLE TO DISCONNECT THENEGATIVE BATTERY CABLE FOR 3 MINUTES BEFOREBEGINNING INSTALLATION, TO AVOID UNINTENDED AIRBAG DEPLOYMENT. NOTE AND RECORD ANY ANTI-THEFT RADIO CODES PRIOR TO DISCONNECTING.

PAGE 10

FIGURE 1

LOOSEN (4) SNAP CLIPS

REMOVE (2) 8MM BOLTS

REMOVE (8) TORX-30 SCREWS

FIGURE 2

FIGURE 3 FIGURE 5

FIGURE 4 FIGURE 6

REMOVE (2) 10MM BOLTS

07-09 TUNDRA NON PRE-WIRE INSTALLATION

MONITOR POWER CONNECTIONS ANDROUTING HARNESSES

1. LOCATE THE POWER CONNECTIONS AT THE MIRROR HAR-NESS. CONNECT THE YELLOW MALE RCA VIDEO CONNEC-TOR OF THE TRUCK EXTENSION HARNESS TO THE VIDEO(YELLOW CONNECTOR) OF THE MIRROR HARNESS. CONNECTTHE RED MALE DC POWER CONNECTOR OF THE TRUCKEXTENSION HARNESS TO THE MIRROR POWER OUTPUT(BLACK CONNECTOR) OF THE MIRROR HARNESS. WRAP ALLRCA AND DC CONNECTORS WITH THE FOAM TAPE ANDWIRE TIES PROVIDED.

2. ROUTE HARNESSES ABOVE HEADLINER TO PASSENGER-SIDEA-PILLAR. ROUTE HARNESSES DOWN THE A-PILLAR USINGFACTORY RETAINING CLIPS OR FOAM TAPE WHENEVER POSSI-BLE. IF THE VEHICLE HAS SIDE CURTAIN AIRBAGS, BESURE TO SECURE THE HARNESSES SO THAT IT DOES NOTINTERFERE WITH AIRBAG DEPLOYMENT. ROUTE THE HAR-NESSES FROM THE A-PILLAR TO THE PASSENGER SIDE KICK-PANEL. FIGURE 8

3. LOCATE THE WHITE BOTTOM CONNECTOR AJ2 AT THE KICKPANEL. USE THE SUPPLIED RED T-TAP TO CONNECT THEGREEN OR GRAY REVERSE WIRE OF THE POWER HARNESSTO THE BLUE WIRE IN PIN 3 OF CONNECTOR AJ2.FIGURE 9. USE THE SUPPLIED BLUE T-TAP TO CONNECTTHE BLACK GROUND WIRE OF THE POWER HARNESS TOTHE WHITE/BLACK WIRE AT GROUND POINT J3. FIGURE10. LOCATE THE BLUE CONNECTOR MJ1 ( SECOND FROMBOTTOM AT THE KICK PANEL. USE THE SUPPLIED RED T-TAP TO CONNECT THE RED OR WHITE IGNITION WIRE OFTHE POWER HARNESS TO THE BLUE WIRE OF CONNECTORMJ1 IN PIN 6. FIGURE 11. SECURE ALL HARNESSESWITH WIRE TIES.

FIGURE 8

REVERSEBLUE PIN 3

FIGURE 9

FIGURE 10

GROUNDWHT/BLACK J3

ROUTINGHARNESS

MJ1

IGN GREENMJ1 PIN 6

FIGURE 11

PAGE 11

07-09 TUNDRA NON PRE-WIRE INSTALLATION

MONITOR POWER CONNECTIONS ANDROUTING HARNESSES CONTINUED...

5. ROUTE THE TRUCK EXTENSION HARNESS FROM THE KICK-PANEL, UNDER B-PILLAR, AND REAR DOOR SCUFF PLATE.USE THE FACTOR WIRE CHANNELS AND RETAINING CLIPS.EXIT THE TRUCK EXTENSION HARNESS THROUGH GROMMETUNDER THE REAR PASSENGER SIDE CARPET. FIGURE 11.ROUTE THE TRUCK EXTENSION HARNESS WITH THE EXISTINGVEHICLE WIRING UNDER TRUCK BED. FIGURE 12.CONTINUE ROUTING HARNESS TO REAR OF TRUCK AT THE

AREA NEAR THE RIGHT SIDE OF SPARE TIRE.

CAMERA INSTALLATION

1. CUT OUT THE CAMERA HOLE DRILLING TEMPLATE ON PAGE5 OF THIS MANUAL. AFFIX IT TO THE TAIL GATE LATCH ASSHOWN IN FIGURE 13. DRILL A 1/4” PILOT HOLE ANDTHEN ENLARGE IT TO 1-1/16”. CLEAN AND DE-BURR THEHOLE.

2. INSERT THE REARSIGHT CAMERA INTO THE HOLE TO CHECKFOR FITMENT. DO NOT REMOVE THE LINING ON THE TAPEOF THE CAMERA SHROUD YET. IF THE CAMERA WON’T FITFLUSH WITH THE LATCH, USE A KNIFE TO CHAMFER THEINNER EDGE OF THE HOLE SO THAT THE CAMERA WILL FIT.CLEAN THE OUTSIDE AREA AROUND THE HOLE WITH THESUPPLIED ALCOHOL PAD AND THEN MOUNT THE CAMERA TOTHE LATCH USING THE MOUNTING TAPE. MOUNT THE LATCHINTO THE TAILGATE. FIGURES 14-15

FIGURE 12

FIGURE 13

FIGURE 14

FIGURE 11

GROMMET

ROUTING HARNESS

PAGE 12

07-09 TUNDRA NON PRE-WIRE INSTALLATION

CAMERA POWER CONNECTIONS AND ROUTINGHARNESS

1. CLEAN THE AREA SHOWN IN FIGURE 16 WITH ALCOHOLAND MOUNT THE CAMERA PCB TO THIS SPOT USING THEDOUBLE-SIDED TAPE. SECURE THE HARNESS WITH WIRETIES AS SHOWN. ROUTE THE CAMERA HARNESS TO THERIGHT OF THE TAILGATE, SECURING WITH WIRE TIES ASSHOWN IN FIGURE 17. APPLY THE CONVOLUTED TUBING INTHE HARDWARE BAG TO THE TAILGATE EXTENSION HAR-NESS. CONNECT THE CAMERA HARNESS TO THE TAILGATEEXTENSION HARNESS BY SCREWING THE TWO CONNECTORSTOGETHER. SECURE THE CONNECTOR TO THE TAILGATEWITH FOAM TAPE TO PREVENT RATTLES. FIGURE 18

2. ROUTE THE TAILGATE EXTENSION HARNESS TO THE HOLE ATTHE BOTTOM RIGHT SIDE OF THE TAILGATE. PULL THE CON-NECTOR THROUGH, THEN INSERT ROUTE THE HARNESSUNDER THE BED THROUGH THE SECOND HOLE AS SHOWN INFIGURE 19. CLEAN THE AREA WITH ALCOHOL THEN ATTACHTHE SUPPLIED ADHESIVE HARNESS CLIP TO THE BOTTOM OFTHE TAILGATE TO SECURE THE HARNESS AS SHOWN INFIGURE 19.

3. CONNECT THE TAILGATE EXTENSION HARNESS TO THETRUCK EXTENSION HARNESS UNDER THE BED AS SHOWN INFIGURE 20. CLEAN THE AREA WITH ALCOHOL THEN ATTACHTHE SUPPLIED ADHESIVE HARNESS CLIP TO THE BOTTOM OFTHE TRUCK BED TO SECURE THE DUMMY PLUG OF THETRUCK EXTENSION HARNESS AS SHOWN.

FIGURE 15

FIGURE 16

FIGURE 17

FIGURE 18

SECURE WITH WIRE TIES

FIGURE 19

MOUNT PCB

SECURE WITH WIRE TIES

PLACE ADHESIVE HARNESS CLIP HERE

SECURE WITH WIRE TIES

PAGE 13

07-09 TUNDRA NON PRE-WIRE INSTALLATION

TESTING

1. RECONNECT NEGATIVE BATTERY CABLE AND TORQUE TO3 FT*LBS. RE-ENTER ANY THEFT DETERRENT INFORMATION,IF APPLICABLE.

2. TURN THE IGNITION SWITCH ON. PUT THE VEHICLE INREVERSE. VERIFY THAT THE REARSIGHT MONITOR IS ONAND THAT THE CAMERA’S PICTURE APPEARS.

3. IF THERE IS NO PICTURE, VERIFY ALL CONNECTIONS ARESECURE.

REASSEMBLY

1. REINSTALL ALL TRIM PIECES TAKING SPECIAL CARE TOENSURE HARNESSES AND WIRING CONNECTIONS AREPROPERLY SECURED.

2. BE SURE HARNESS IS NOT PINCHED OR BOUND BY TRIMPIECES.

3. PLACE THE OWNER’S CARD AND TAILGATE REMOVAL CARDBAG IN THE GLOVE BOX.

4. RECONNECT ALL DISCONNECTED BULBS AND CHECK FORFUNCTION.

TESTING AND REASSEMBLY

FIGURE 20

FIGURE 21

PAGE 14

MATE EXTENSION HARNESSES

DUMMY PLUG

PAGE 15

CAMERA TEMPLATE

CUT OUT THIS TEMPLATE. USECENTER HOLE FOR PILOT. FINISHEDHOLE SIZE SHOULD BE 1-1/16”