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7/27/2019 Rotaflex 1 http://slidepdf.com/reader/full/rotaflex-1 1/4 Weatherford International Ltd. 515 Post Oak Blvd., Suite 600 Houston, Texas 77027 USA Tel: 713-693-4000 www.weatherford.com  Rotaflex ®  Long-Stroke Pumping Unit The Rotafex  unit is Weatherford’s long-stroke pumping unit for sucker-rod pumps. Using proven technology and design innovations, the unit provides greater efciency and cost effectiveness for pumping deep, troublesome, and high-volume wells; and with the Rotafex  unit, sucker-rod pumps can be used for applications where electric submersible or hydraulic subsurface pumps were once required. Long pump stroke (up to 366 in., or 9.3 m) and virtually no minimum speed provide more complete pump llage and lower dynamic loading. Dynamometer cards run on Rotafex  applications are similar to a theoretically perfect card. Pumping with the Rotafex  unit reduces stress on equipment because the rod string is operated at relatively constant velocities. Constant velocity and fewer strokes per barrel increase the life span of the pumping unit, downhole pump, and rod string. Servicing a well with the Rotafex  unit is safe and simple. After the bridle and carrier bar are disconnected from the polished rod, the Rotafex  unit rolls away from the wellhead without any disassembly. After a workover is completed, the unit is rolled back into place, and the carrier bar is reconnected to the polished rod. High-volume and high-load wells Deviated and horizontal wells Wells that experience frequent downhole equipment failures Operations requiring energy savings  Applications Reciprocating Rod Lift © 2007 Weatherford. All rights reserved. 843.02

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Page 1: Rotaflex 1

7/27/2019 Rotaflex 1

http://slidepdf.com/reader/full/rotaflex-1 1/4

Weatherford International Ltd.

515 Post Oak Blvd., Suite 600

Houston, Texas 77027 USA

Tel: 713-693-4000

www.weatherford.com

 Rotaflex ®  Long-Stroke Pumping Unit 

The Rotafex  unit is Weatherford’s long-stroke

pumping unit for sucker-rod pumps. Using proven

technology and design innovations, the unit

provides greater efciency and cost effectiveness

for pumping deep, troublesome, and high-volume

wells; and with the Rotafex  unit, sucker-rod

pumps can be used for applications where electric

submersible or hydraulic subsurface pumps wereonce required.

Long pump stroke (up to 366 in., or 9.3 m)

and virtually no minimum speed provide more

complete pump llage and lower dynamic loading.

Dynamometer cards run on Rotafex  applications

are similar to a theoretically perfect card. Pumping

with the Rotafex  unit reduces stress on equipment

because the rod string is operated at relatively

constant velocities. Constant velocity and fewer

strokes per barrel increase the life span of the

pumping unit, downhole pump, and rod string.

Servicing a well with the Rotafex  unit is safe

and simple. After the bridle and carrier bar are

disconnected from the polished rod, the Rotafex  

unit rolls away from the wellhead without any

disassembly. After a workover is completed, the

unit is rolled back into place, and the carrier bar

is reconnected to the polished rod.

High-volume and high-load wells•Deviated and horizontal wells•

Wells that experience frequent downhole•equipment failures

Operations requiring energy savings•

 Applications

Reciprocating Rod Lift

© 2007 Weatherford. All rights reserved. 843.02

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Reciprocating Rod Lift

Weatherford International Ltd.

515 Post Oak Blvd., Suite 600

Houston, Texas 77027 USA

Tel: 713-693-4000

www.weatherford.com© 2007 Weatherford. All rights reserved. 843.02

 Rotaflex ®  Long-Stroke Pumping Unit 

Extended stroke length and unique design make the• Rotafex  

unit signicantly more efcient than other pumping units.

Savings in energy costs typically range from 15 to 25 percent.

Constant velocity and fewer strokes per barrel increase the•life span of the pumping unit, downhole pump, and rod string.

Extended stroke length allows for fewer cycles and reversals,•resulting in increased system efciency and reliability.

Long pump stroke and virtually no minimum speed provide•more complete pump llage and lower dynamic loading.

The• Rotafex  unit is shipped in one piece for ease of service

and installation.

Longer downhole stroke provides better pump compression•ratio to help eliminate gas-lock problems.

The unique mechanical reversing mechanism is proven in the•eld for over 20 years.

Long-life, heavy-duty load belt, used to link the power train to•

the rod string, acts as a shock absorber, effectively reducingstress on the entire system.

The short radius of the torque arm markedly reduces required•torque demand and allows the use of a smaller prime mover

and gear reducer, which are less expensive to buy and operate.

Features, Advantages and Benefts

Downstroke Position

Upstroke Position

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Weatherford International Ltd.

515 Post Oak Blvd., Suite 600

Houston, Texas 77027 USA

Tel: 713-693-4000

www.weatherford.com

 Rotaflex ®  Long-Stroke Pumping Unit 

*Higher speeds are attainable with variable frequency drive, increasing production by as much as 25%.

 Specifcations

Reciprocating Rod Lift

© 2007 Weatherford. All rights reserved. 843.02

Model 900 1100 1150 1151

Reducer torque (in.-lbf, kN•m)320,00036.16 

420,00047.45 

Stroke length (in./m)2887.3

3067.8 

3669.3

Maximum polished rod weight (lb/kg )36,000

16,329

50,000

22,680 Maximum speed* (spm) 4.50 4.30 3.64 3.75

Minimum speed (spm) No absolute minimum

Weight of counterweight assembly(lb/kg )

9,4004,264

9,8004,445 

 Auxiliary counterweight (lb/kg )21,9809,969

30,20013,698 

Total weight (lb/kg )31,38014,234

40,00018,144

Unit dimensions, L × W × H, (ft/m)21.8 × 7.8 × 40.5

6.64 × 2.38 × 12.3423.8 × 8.5 × 44.5

7.25 × 2.59 × 13.56 23.8 × 8.5 × 49.5

7.25 × 2.59 × 15.0923.8 × 8.5 × 49.5

7.25 × 2.59 × 15.09

Unit shipping size, L × W × H, (ft/m)40.5 × 7.8 × 9.0

12.34 × 2.38 × 2.7444.5 × 8.5 × 10.5

13.56 × 2.59 × 3.20 49.5 × 8.5 × 10.5

15.09 × 2.59 × 3.20 49.5 × 8.5 × 10.5

15.09 × 2.59 × 3.20 

Unit shipping weight (lb/kg ) 42,90019,459

52,30023,723

53,88024,440 

55,00024,948 

Base dimensions, L × W (ft/m)24.0 × 8.5

7.32 × 2.62 

Base weight (lb/kg )29,00013,154

Working temperature (°F/°C ) –40° to +140° –40° to +60°

Load belt dimensions, L × W (in./m)390.0 × 42.09.91 × 1.07 

406.0 × 50.010.3 × 1.27 

466.0 × 50.011.84 × 1.27 

466.0 × 50.011.84 × 1.27 

Load belt tensile strength, PIW (lb/kg )10,0004,536 

 Automatic brake system Yes

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Reciprocating Rod Lift

Weatherford International Ltd.

515 Post Oak Blvd., Suite 600

Houston, Texas 77027 USA

Tel: 713-693-4000

www.weatherford.com© 2007 Weatherford. All rights reserved. 843.02

Weatherford products and services are subject to the Company’s standard terms and conditions, available on requestor at www.weatherford.com. For more information contact an authorized Weatherford representative. Unless notedotherwise, trademarks and service marks herein are the property of Weatherford. Specications are subject to changewithout notice. Weatherford sells its products and services in accordance with the terms and conditions set forth in theapplicable contract between Weatherford and the client.

 Rotaflex ®  Long-Stroke Pumping Unit 

Weatherford’s hydraulically powered• Rotafex  rollback system for moving and repositioning the Rotafex  

long-stroke pumping unit is available for new installations of Rotafex  long-stroke pumping units and can

also be retrotted to previously installed pumping units.

Gas-engine extensions.•

Wire-mesh safety fences.•

Variable frequency drive.•

Options