rotaflex 1
TRANSCRIPT
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Weatherford International Ltd.
515 Post Oak Blvd., Suite 600
Houston, Texas 77027 USA
Tel: 713-693-4000
www.weatherford.com
Rotaflex ® Long-Stroke Pumping Unit
The Rotafex unit is Weatherford’s long-stroke
pumping unit for sucker-rod pumps. Using proven
technology and design innovations, the unit
provides greater efciency and cost effectiveness
for pumping deep, troublesome, and high-volume
wells; and with the Rotafex unit, sucker-rod
pumps can be used for applications where electric
submersible or hydraulic subsurface pumps wereonce required.
Long pump stroke (up to 366 in., or 9.3 m)
and virtually no minimum speed provide more
complete pump llage and lower dynamic loading.
Dynamometer cards run on Rotafex applications
are similar to a theoretically perfect card. Pumping
with the Rotafex unit reduces stress on equipment
because the rod string is operated at relatively
constant velocities. Constant velocity and fewer
strokes per barrel increase the life span of the
pumping unit, downhole pump, and rod string.
Servicing a well with the Rotafex unit is safe
and simple. After the bridle and carrier bar are
disconnected from the polished rod, the Rotafex
unit rolls away from the wellhead without any
disassembly. After a workover is completed, the
unit is rolled back into place, and the carrier bar
is reconnected to the polished rod.
High-volume and high-load wells•Deviated and horizontal wells•
Wells that experience frequent downhole•equipment failures
Operations requiring energy savings•
Applications
Reciprocating Rod Lift
© 2007 Weatherford. All rights reserved. 843.02
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Reciprocating Rod Lift
Weatherford International Ltd.
515 Post Oak Blvd., Suite 600
Houston, Texas 77027 USA
Tel: 713-693-4000
www.weatherford.com© 2007 Weatherford. All rights reserved. 843.02
Rotaflex ® Long-Stroke Pumping Unit
Extended stroke length and unique design make the• Rotafex
unit signicantly more efcient than other pumping units.
Savings in energy costs typically range from 15 to 25 percent.
Constant velocity and fewer strokes per barrel increase the•life span of the pumping unit, downhole pump, and rod string.
Extended stroke length allows for fewer cycles and reversals,•resulting in increased system efciency and reliability.
Long pump stroke and virtually no minimum speed provide•more complete pump llage and lower dynamic loading.
The• Rotafex unit is shipped in one piece for ease of service
and installation.
Longer downhole stroke provides better pump compression•ratio to help eliminate gas-lock problems.
The unique mechanical reversing mechanism is proven in the•eld for over 20 years.
Long-life, heavy-duty load belt, used to link the power train to•
the rod string, acts as a shock absorber, effectively reducingstress on the entire system.
The short radius of the torque arm markedly reduces required•torque demand and allows the use of a smaller prime mover
and gear reducer, which are less expensive to buy and operate.
Features, Advantages and Benefts
Downstroke Position
Upstroke Position
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Weatherford International Ltd.
515 Post Oak Blvd., Suite 600
Houston, Texas 77027 USA
Tel: 713-693-4000
www.weatherford.com
Rotaflex ® Long-Stroke Pumping Unit
*Higher speeds are attainable with variable frequency drive, increasing production by as much as 25%.
Specifcations
Reciprocating Rod Lift
© 2007 Weatherford. All rights reserved. 843.02
Model 900 1100 1150 1151
Reducer torque (in.-lbf, kN•m)320,00036.16
420,00047.45
Stroke length (in./m)2887.3
3067.8
3669.3
Maximum polished rod weight (lb/kg )36,000
16,329
50,000
22,680 Maximum speed* (spm) 4.50 4.30 3.64 3.75
Minimum speed (spm) No absolute minimum
Weight of counterweight assembly(lb/kg )
9,4004,264
9,8004,445
Auxiliary counterweight (lb/kg )21,9809,969
30,20013,698
Total weight (lb/kg )31,38014,234
40,00018,144
Unit dimensions, L × W × H, (ft/m)21.8 × 7.8 × 40.5
6.64 × 2.38 × 12.3423.8 × 8.5 × 44.5
7.25 × 2.59 × 13.56 23.8 × 8.5 × 49.5
7.25 × 2.59 × 15.0923.8 × 8.5 × 49.5
7.25 × 2.59 × 15.09
Unit shipping size, L × W × H, (ft/m)40.5 × 7.8 × 9.0
12.34 × 2.38 × 2.7444.5 × 8.5 × 10.5
13.56 × 2.59 × 3.20 49.5 × 8.5 × 10.5
15.09 × 2.59 × 3.20 49.5 × 8.5 × 10.5
15.09 × 2.59 × 3.20
Unit shipping weight (lb/kg ) 42,90019,459
52,30023,723
53,88024,440
55,00024,948
Base dimensions, L × W (ft/m)24.0 × 8.5
7.32 × 2.62
Base weight (lb/kg )29,00013,154
Working temperature (°F/°C ) –40° to +140° –40° to +60°
Load belt dimensions, L × W (in./m)390.0 × 42.09.91 × 1.07
406.0 × 50.010.3 × 1.27
466.0 × 50.011.84 × 1.27
466.0 × 50.011.84 × 1.27
Load belt tensile strength, PIW (lb/kg )10,0004,536
Automatic brake system Yes
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Reciprocating Rod Lift
Weatherford International Ltd.
515 Post Oak Blvd., Suite 600
Houston, Texas 77027 USA
Tel: 713-693-4000
www.weatherford.com© 2007 Weatherford. All rights reserved. 843.02
Weatherford products and services are subject to the Company’s standard terms and conditions, available on requestor at www.weatherford.com. For more information contact an authorized Weatherford representative. Unless notedotherwise, trademarks and service marks herein are the property of Weatherford. Specications are subject to changewithout notice. Weatherford sells its products and services in accordance with the terms and conditions set forth in theapplicable contract between Weatherford and the client.
Rotaflex ® Long-Stroke Pumping Unit
Weatherford’s hydraulically powered• Rotafex rollback system for moving and repositioning the Rotafex
long-stroke pumping unit is available for new installations of Rotafex long-stroke pumping units and can
also be retrotted to previously installed pumping units.
Gas-engine extensions.•
Wire-mesh safety fences.•
Variable frequency drive.•
Options