rotating machinery - powerdb machinery.pdf · synchronous motor polarization index (pi) test -...
TRANSCRIPT
°CMOTOR TEMPERATURECONNECTED EQUIPMENT
32450, REVISED 5/1/2013COPYRIGHT © 2002-2014 POWERDB, INC. www.powerdb.com
TESTED BY:TEST EQUIPMENT USED: Default Administrator
SYNCHRONOUS MOTOR POLARIZATION INDEX (PI) TEST - ARMATURE
1
ROTATING MACHINERY
10/13/2014
ROTATING MACHINERY
PLANT
AUTOMATED
°FExample Plant
Example OwnerOWNER
%
ASSET ID
HUMIDITY
AMBIENT TEMP.
JOB #
DATE
PAGE
POSITION
SUBSTATION
NAMEPLATE DATA
INSULATION CLASS
POWER FACTOR
FULL LOAD CURRENT
VOLTAGE
TYPE
LISTING
TEMPERATURE RISE
SHAFT DIAMETER
DATE MANUFACTURED
SERVICE FACTOR
AMPS
AMPSHZ
UL CSA OTHER
°C
LOCKED ROTOR CURRENT
PHASE
FRAME
MANUFACTURER
OTHER INFORMATION
SERIAL NO.
HORSEPOWER
FREQUENCY
RPM
NEMA DESIGN
THERMALLY PROTECTED
WEIGHT
°C
TYPE VOLTAGE
OTHER
POWER FACTORTEMPERATURE RISE
SERIAL NO.
AMPSCURRENT RATING
VDC
FIELD INFORMATION
kVDCTEST VOLTAGE: TEMPERATURE CORRECTION FACTOR T0 20°C, TCFEnter TCF Manually:
Use Instrument PI Value:
0.25
0.50
0.75
1.00
20°C
ARMATURE WINDING TO GROUND
MINUTES TEMP. CORR.FACTOR
READING (megohms)
2.00
3.00
4.00
5.00
6.00
7.00
8.00
9.00
10.00
P. I.
SYNCHRONOUS MOTOR POLARIZATION INDEX (PI) TEST - ARMATURE
2PAGE
POLARIZATION CURVE
Armature: Red Square
32450, REVISED 5/1/2013COPYRIGHT © 2002-2014 POWERDB, INC. www.powerdb.com
COMMENTS:
DEFICIENCIES:
Current
ROTATING MACHINERY INSULATION TEST
STEP VOLTAGE TEST
3
ROTATING MACHINERY
10/13/2014
ROTATING MACHINERY
PLANT
AUTOMATED
°FExample Plant
Example OwnerOWNER
%
ASSET ID
HUMIDITY
AMBIENT TEMP.
JOB #
DATE
PAGE
POSITION
SUBSTATION
98500, REVISED 10/17/2013COPYRIGHT © 2002-2014 POWERDB, INC. www.powerdb.com
TESTED BY:TEST EQUIPMENT USED: Default Administrator
1.00
2.00
3.00
4.00
°C
minutes
STEP VOLT.
TEST
WINDING 2
5.00
1.0
2.0
3.0
4.0
5.0KVDC
1.00
2.00
3.00
4.00
5.00
1.0
2.0
3.0
4.0
5.0
1.00
2.00
3.00
4.00
5.00
1.0
2.0
3.0
4.0
5.0
KVDC
TEMPERATURE
KVDC
STEP VOLT.
TEST
WINDING 1
TO FRAME
Current
Current
IR
IR
IR
KVDCEnter TCF Manually: TEMP. CORR. FACTOR (TCF) TO 20°C MAX. TEST VOLTAGE
TEST TIME
WIN
DIN
G 3
TO
FR
AM
E
CURRENT (microamps)
IR (megohms)
STEP VOLT. (kVDC)
IR 20ºC (megohms)
TIME(minutes)
WIN
DIN
G 2
TO
FR
AM
E
CURRENT (microamps)
IR (megohms)
STEP VOLT. (kVDC)
IR 20ºC (megohms)
TIME(minutes)
WIN
DIN
G 1
TO
FR
AM
E
CURRENT (microamps)
IR (megohms)
STEP VOLT. (kVDC)
IR 20ºC (megohms)
TIME(minutes)
STEP VOLT.
TEST
WINDING 3
TO FRAME
8
EXCITER S/N
EXCITER DESIGN
EXCITER VOLTS
EXCITER AMPS
EXCITER kW
EXCITER DRWG
EXCITER rpm
EXCITER TYPE
RES S/N
GLOBAL VPI
EXCITER MFR
SEMI-CON COAT
ºC
CONFIGURATION
SERIAL NO.
SPECIAL ID
CIRCUIT
MFR
MFR YEAR
REASON
WEATHER
TANK TEMP
YR RWND
STATOR kV
FREQ Hz
TYPE
VOLTS
AMPS
MACHINE
TYPE
INS TYPE
COOLING
INS NAME
kVA 1
kVA 2
PWR FACTOR
CREW SIZE
STA AMP 1
STA AMP 2
POLES
hp/kw
SPEED/rpm
H2 PRESS
H2 PRESS
YR SERVICE
VOLT GRADING APPLIED
COMMENTS:
DEFICIENCIES:
°CMOTOR TEMPERATURECONNECTED EQUIPMENT
32400, REVISED 1/8/2013COPYRIGHT © 2002-2014 POWERDB, INC. www.powerdb.com
TESTED BY:TEST EQUIPMENT USED: Default Administrator
SYNCHRONOUS MOTOR POLARIZATION INDEX (PI) TEST
4
ROTATING MACHINERY
10/13/2014
ROTATING MACHINERY
PLANT
AUTOMATED
°FExample Plant
Example OwnerOWNER
%
ASSET ID
HUMIDITY
AMBIENT TEMP.
JOB #
DATE
PAGE
POSITION
SUBSTATION
NAMEPLATE DATA
INSULATION CLASS
POWER FACTOR
FULL LOAD CURRENT
VOLTAGE
TYPE
LISTING
TEMPERATURE RISE
SHAFT DIAMETER
DATE MANUFACTURED
SERVICE FACTOR
AMPS
AMPSHZ
UL CSA OTHER
°C
LOCKED ROTOR CURRENT
PHASE
FRAME
MANUFACTURER
OTHER INFORMATION
SERIAL NO.
HORSEPOWER
FREQUENCY
RPM
NEMA DESIGN
THERMALLY PROTECTED
WEIGHT
°C
TYPE VOLTAGE
OTHER
POWER FACTORTEMPERATURE RISE
SERIAL NO.
AMPSCURRENT RATING
VDC
FIELD INFORMATION
kVDC
TEST VOLTAGE: STATOR kVDC
ROTOR
20 °C
READING (megohms)
TEMP. CORR.FACTOR
MINUTES TEMP. CORR.FACTOR
STATOR TO FRAME - ROTOR GUARDED ROTOR TO FRAME - STATOR GUARDED
READING (megohms)
0.25
0.50
0.75
1.00
20°C READING(megohms)
20°C READING(megohms)
2.00
3.00
4.00
5.00
6.00
7.00
8.00
9.00
10.00
P. I.
TEMPERATURE CORRECTION FACTOR TOEnter TCF Manually:
Use Instrument PI Value:
SYNCHRONOUS MOTOR POLARIZATION INDEX (PI) TEST
5PAGE
POLARIZATION CURVE
Stator: Red Square
Rotor: Blue Circle
32400, REVISED 1/8/2013COPYRIGHT © 2002-2014 POWERDB, INC. www.powerdb.com
COMMENTS:
DEFICIENCIES:
Default Administrator
98006, REVISED 1/6/2014COPYRIGHT © 2002-2014 POWERDB, INC. www.powerdb.com
Serial Number: Calibration Date:Firmware Information:
TESTED BY:TEST EQUIPMENT USED:
6
ROTATING MACHINERY
10/13/2014
ROTATING MACHINERY
PLANT
AUTOMATED
Example Plant
Example OwnerOWNER
%
ASSET ID
HUMIDITY
AMBIENT TEMP.
JOB #
DATE
PAGE
POSITION
SUBSTATION
STATOR COIL
TIP UP TEST
°F
8
EXCITER S/N
EXCITER DESIGN
EXCITER VOLTS
EXCITER AMPS
EXCITER kW
EXCITER DRWG
EXCITER rpm
EXCITER TYPE
RES S/N
GLOBAL VPI
EXCITER MFR
SEMI-CON COAT
ºC
CONFIGURATION
SERIAL NO.
SPECIAL ID
CIRCUIT
MFR
MFR YEAR
REASON
WEATHER
TANK TEMP
YR RWND
STATOR kV
FREQ Hz
TYPE
VOLTS
AMPS
MACHINE
TYPE
INS TYPE
COOLING
INS NAME
kVA 1
kVA 2
PWR FACTOR
CREW SIZE
STA AMP 1
STA AMP 2
POLES
hp/kw
SPEED/rpm
H2 PRESS
H2 PRESS
YR SERVICE
VOLT GRADING APPLIED
60TEST FREQUENCY:
kV %
TEST kV
% TIP UP
WATTSmAMEAS.
DIRECTP.F. %Capacitance C (pF)TEST TYPE
STEPNUMBERCOIL ID
1 UST-B 2251
UST-B 4502
UST-B 6753
UST-B 81004
STATOR COIL
TIP UP TEST
7PAGE
98006, REVISED 1/6/2014COPYRIGHT © 2002-2014 POWERDB, INC. www.powerdb.com
PO
WE
R F
AC
TO
R %
1-Blue Circle
STATOR COIL
TIP UP TEST
8PAGE
98006, REVISED 1/6/2014COPYRIGHT © 2002-2014 POWERDB, INC. www.powerdb.com
MULTIPLE QUICK TESTS
mA
POWER FACTOR %
MEAS.
TESTMODE
Test Freq
TEST kV IR%VDF
WATTS
DIRECT
@ 20°C CORR.
L(H)CAP.(pF)SUPPRESS.
TEST
NO
INSULATION TESTED
UST-R Off 1.0001
COMMENTS:
DEFICIENCIES:
MOTOR TEMPERATURECONNECTED EQUIPMENT
32000, REVISED 1/8/2013COPYRIGHT © 2002-2014 POWERDB, INC. www.powerdb.com
TESTED BY:TEST EQUIPMENT USED: Default Administrator
MOTOR POLARIZATION INDEX (PI) TEST
9
ROTATING MACHINERY
10/13/2014
ROTATING MACHINERY
PLANT
AUTOMATED
°FExample Plant
Example OwnerOWNER
%
ASSET ID
HUMIDITY
AMBIENT TEMP.
JOB #
DATE
PAGE
POSITION
SUBSTATION
NAMEPLATE DATA
INSULATION CLASS
POWER FACTOR
FULL LOAD CURRENT
VOLTAGE
TYPE
LISTING
TEMPERATURE RISE
SHAFT DIAMETER
DATE MANUFACTURED
SERVICE FACTOR
AMPS
AMPSHZ
UL CSA OTHER
°C
LOCKED ROTOR CURRENT
PHASE
FRAME
MANUFACTURER
OTHER INFORMATION
SERIAL NO.
HORSEPOWER
FREQUENCY
RPM
NEMA DESIGN
THERMALLY PROTECTED
WEIGHT
°C
kVDC
* POLARIZATION INDEX = 10 MINUTE READING / 1 MINUTE READING
20°C READING(megohms)
0.25
0.50
0.75
1.00
1.25
1.50
1.75
2.00
2.50
3.00
4.00
5.00
6.00
7.00
8.00
9.00
10.00
P.I. NO.*
MINUTES 20°C READING(megohms)
20°C READING(megohms)
READING (megohms)
READING (megohms)
READING (megohms)
TEMP. CORR.FACTOR
TEMP. CORR.FACTOR
TEMP. CORR.FACTOR
WINDING 1 TO FRAME - MEGOHMS WINDING 2 TO FRAME - MEGOHMS WINDING 3 TO FRAME - MEGOHMS
TEMPERATURE CORRECTION FACTOR TO 20°C, TCFEnter TCF Manually:
Use Instrument PI Value:
TEST VOLTAGE
MOTOR POLARIZATION INDEX (PI) TEST
10PAGE
POLARIZATION CURVE
Winding 1: Red Square
Winding 2: Blue Circle
Winding 3: Green Triangle
32000, REVISED 1/8/2013COPYRIGHT © 2002-2014 POWERDB, INC. www.powerdb.com
COMMENTS:
DEFICIENCIES:
Default Administrator
98005, REVISED 2/12/2014COPYRIGHT © 2002-2014 POWERDB, INC. www.powerdb.com
Serial Number: Calibration Date:Firmware Information:
TESTED BY:TEST EQUIPMENT USED:
11
ROTATING MACHINERY
10/13/2014
ROTATING MACHINERY
PLANT
AUTOMATED
Example Plant
Example OwnerOWNER
%
ASSET ID
HUMIDITY
AMBIENT TEMP.
JOB #
DATE
PAGE
POSITION
SUBSTATION
ROTATING MACHINES
TIP UP TEST
°F
EXCITER S/N
EXCITER DESIGN
EXCITER VOLTS
EXCITER AMPS
EXCITER kW
EXCITER DRWG
EXCITER rpm
EXCITER TYPE
RES S/N
GLOBAL VPI
EXCITER MFR
SEMI-CON COAT
ºC
CONFIGURATION
SERIAL NO.
SPECIAL ID
CIRCUIT
MFR
MFR YEAR
REASON
WEATHER
TANK TEMP
YR RWND
STATOR kV
FREQ Hz
TYPE
VOLTS
AMPS
MACHINE
TYPE
INS TYPE
COOLING
INS NAME
kVA 1
kVA 2
PWR FACTOR
CREW SIZE
STA AMP 1
STA AMP 2
POLES
hp/kw
SPEED/rpm
H2 PRESS
H2 PRESS
YR SERVICE
VOLT GRADING APPLIED
60TEST FREQUENCY:
kV %
CIRCUIT DESCRIPTIONTEST ID
TEST kV
% TIP UP
WATTSmAMEAS.
DIRECTP.F. %Capacitance C (pF)
GROUNDED TIP UP TEST
PHASE
2A 251 T1 GND T2, T3
4502 T1 GND T2, T3
6753 T1 GND T2, T3
81004 T1 GND T2, T3
2B 255 T2 GND T3, T1
4506 T2 GND T3, T1
6757 T2 GND T3, T1
81008 T2 GND T3, T1
2C 259 T3 GND T1, T2
45010 T3 GND T1, T2
67511 T3 GND T1, T2
810012 T3 GND T1, T2
ROTATING MACHINES
TIP UP TEST
12PAGE
98005, REVISED 2/12/2014COPYRIGHT © 2002-2014 POWERDB, INC. www.powerdb.com
PO
WE
R F
AC
TO
R %
Phase C - Green TrianglePhase A - Blue Circle
GND - Purple Square
Phase B - Red Triangle
kV %
CIRCUIT DESCRIPTIONTEST ID
TEST kV
% TIP UP
WATTSmAMEAS.
DIRECTP.F. %Capacitance C (pF)
UNGROUNDED TIP UP TEST
PHASE
2A 251 T1 MES T2 GND T3
4502 T1 MES T2 GND T3
6753 T1 MES T2 GND T3
81004 T1 MES T2 GND T3
2B 255 T2 MES T3 GND T1
4506 T2 MES T3 GND T1
6757 T2 MES T3 GND T1
81008 T2 MES T3 GND T1
2C 259 T3 MES T1 GND T2
45010 T3 MES T1 GND T2
67511 T3 MES T1 GND T2
810012 T3 MES T1 GND T2
ROTATING MACHINES
TIP UP TEST
13PAGE
98005, REVISED 2/12/2014COPYRIGHT © 2002-2014 POWERDB, INC. www.powerdb.com
PO
WE
R F
AC
TO
R %
Phase C - Green TrianglePhase A - Blue Circle Phase B - Red Triangle
ROTATING MACHINES
TIP UP TEST
14PAGE
98005, REVISED 2/12/2014COPYRIGHT © 2002-2014 POWERDB, INC. www.powerdb.com
MULTIPLE QUICK TESTS
mA
POWER FACTOR %
MEAS.
TESTMODE
Test Freq
TEST kV IR%VDF
WATTS
DIRECT
@ 20°C CORR.
L(H)CAP.(pF)SUPPRESS.
TEST
NO
INSULATION TESTED
UST-R Off 1.0001
COMMENTS:
DEFICIENCIES:
ROTATING MACHINERYPOLARIZATION INDEX (PI) TEST
15
ROTATING MACHINERY
10/13/2014
ROTATING MACHINERY
PLANT
AUTOMATED
°FExample Plant
Example OwnerOWNER
%
ASSET ID
HUMIDITY
AMBIENT TEMP.
JOB #
DATE
PAGE
POSITION
SUBSTATION
Default Administrator
97560, REVISED 10/10/2013COPYRIGHT © 2002-2014 POWERDB, INC. www.powerdb.com
Serial Number: Calibration Date:Firmware Information:
TESTED BY:TEST EQUIPMENT USED:
kVDC
MOTOR TEMPERATURE TEMPERATURE CORRECTION FACTOR TO 20°C, TCF
EXCELLENT
< 1
1.0 - 1.25
1.4 - 1.6
> 1.6
< 1
1.0 - 2
2 - 4
> 4
DAR60/30 SEC
POLARIZATION INDEX (PI)
INSULATION CONDITION
CONNECTED EQUIPMENT TEST VOLTAGE
POOR
QUESTIONABLE
0.50
MINUTES CORR. VALUE (megohms)
CORR. VALUE (megohms)
READING(megohms)
CORR. VALUE (megohms)
READING(megohms)
P. I.
A B C
...CLICK HERE TO SELECT DEVICE
0.25
1.00
2.00
3.00
4.00
5.00
6.00
7.00
8.00
9.00
10.00
READING (megohms)
D. A. R.
0.75
Enter TCF Manually:
GOOD
°C
Use Instrument PI / DAR Value:
EXCITER S/N
EXCITER DESIGN
EXCITER VOLTS
EXCITER AMPS
EXCITER kW
EXCITER DRWG
EXCITER rpm
EXCITER TYPE
RES S/N
GLOBAL VPI
EXCITER MFR
SEMI-CON COAT
ºC
CONFIGURATION
SERIAL NO.
SPECIAL ID
CIRCUIT
MFR
MFR YEAR
REASON
WEATHER
TANK TEMP
YR RWND
STATOR kV
FREQ Hz
TYPE
VOLTS
AMPS
MACHINE
TYPE
INS TYPE
COOLING
INS NAME
kVA 1
kVA 2
PWR FACTOR
CREW SIZE
STA AMP 1
STA AMP 2
POLES
hp/kw
SPEED/rpm
H2 PRESS
H2 PRESS
YR SERVICE
VOLT GRADING APPLIED
ROTATING MACHINERYPOLARIZATION INDEX (PI) TEST
16PAGE
97560, REVISED 10/10/2013COPYRIGHT © 2002-2014 POWERDB, INC. www.powerdb.com
POLARIZATION CURVE
A B C
DATE
SUBSTATION
10/13/2014
ROTATING MACHINERY
TEMPERATURE °F HUMIDITY % EQPT. LOCATION
POSITION AUTOMATED
: Blue Circle : Green Triangle: Red Square
COMMENTS:
DEFICIENCIES:
AC, 180HZAC, 60HZTEST VOLTAGE UTILIZED:MOTOR TEMPERATURE
CONNECTED EQUIPMENT
MOTOR HIGH POTENTIAL TEST
17
ROTATING MACHINERY
10/13/2014
ROTATING MACHINERY
PLANT
GENERAL
°FExample Plant
Example OwnerOWNER
%
ASSET ID
HUMIDITY
AMBIENT TEMP.
JOB #
DATE
PAGE
POSITION
SUBSTATION
32200, REVISED 4/22/2009COPYRIGHT © 2002-2014 POWERDB, INC. www.powerdb.com
TESTED BY:TEST EQUIPMENT USED: Default Administrator
NAMEPLATE DATA
INSULATION CLASS
POWER FACTOR
FULL LOAD CURRENT
VOLTAGE
TYPE
LISTING
TEMPERATURE RISE
SHAFT DIAMETER
DATE MANUFACTURED
SERVICE FACTOR
AMPS
AMPSHZ
UL CSA OTHER
°C
LOCKED ROTOR CURRENT
PHASE
FRAME
MANUFACTURER
OTHER INFORMATION
SERIAL NO.
HORSEPOWER
FREQUENCY
RPM
NEMA DESIGN
THERMALLY PROTECTED
WEIGHT
0.25
0.50
0.75
1.00
1.25
1.50
1.75
2.00
3.00
4.00
5.00
6.00
7.00
8.00
9.00
10.00
11.00
12.00
13.00
14.00
15.00
16.00
17.00
18.00
19.00
20.00
Winding 1 Winding 3Winding 2
°C DC
PHASE IDENTIFICATION
TIME MINUTES
TEST VOLTAGE
(volts)
WINDING 1
WINDING 2
WINDING 3
COMMENTS:
DEFICIENCIES:
MOTOR TEMPERATURE °C
DELTACONNECTED CONFIGURATION:
SYNCHRONOUS MOTOR
WINDING RESISTANCE
18
ROTATING MACHINERY
10/13/2014
ROTATING MACHINERY
PLANT
GENERAL
°FExample Plant
Example OwnerOWNER
%
ASSET ID
HUMIDITY
AMBIENT TEMP.
JOB #
DATE
PAGE
POSITION
SUBSTATION
COPPER
MEASURED RESISTANCE
OHMS
RESISTANCE CORRECTED TO
85 °C, OHMS
TOTAL WINDING RESISTANCE
R
RM
S
KT
M
T
T
T
WYE WINDING MULTIPLIER = 3X
COPPER
MEASURED RESISTANCECALCULATED RESITANCE
CORRECTED TO 85°C
OHMS OHMS
WYE
NAMEPLATE VALUE MEASURED RESISTANCECALCULATED RESISTANCE
CORRECTED TO 85°C
OHMS OHMS OHMS
M + T
+ T
T
T S
K
K
M = RTR
NAMEPLATE DATA
INSULATION CLASS
POWER FACTOR
FULL LOAD CURRENT
VOLTAGE
TYPE
LISTING
TEMPERATURE RISE
SHAFT DIAMETER
DATE MANUFACTURED
SERVICE FACTOR
AMPS
AMPSHZ
UL CSA OTHER
°C
LOCKED ROTOR CURRENT
PHASE
FRAME
MANUFACTURER
OTHER INFORMATION
SERIAL NO.
HORSEPOWER
FREQUENCY
RPM
NEMA DESIGN
THERMALLY PROTECTED
WEIGHT
°C
TYPE VOLTAGE
OTHER
POWER FACTORTEMPERATURE RISE
SERIAL NO.
AMPSCURRENT RATING
VDC
FIELD INFORMATION
32700, REVISED 4/22/2009COPYRIGHT © 2002-2014 POWERDB, INC. www.powerdb.com
TESTED BY:TEST EQUIPMENT USED: Default Administrator
DELTA WINDING MULTIPLIER = 3/2X
= TEMPERATURE RESISTANCE CONSTANT (°C)
= TEMPERATURE FOR DESIRED RESISTANCE (85°C)
= TOTAL WINDING RESISTANCE AT TEST TEMPERATURE
STATOR WINDING
ROTOR WINDING
FIELD RESISTOR
WINDING MATERIAL:
WINDING MATERIAL:
= TOTAL WINDING RESISTANCE AT 85°C
= AMBIENT TEMPERATURE
COPPER = 234.5°CPHASE A -
PHASE B -
PHASE C -
COMMENTS:
DEFICIENCIES:
1 + DF
°CMOTOR TEMPERATURECONNECTED EQUIPMENT
32500, REVISED 4/22/2009COPYRIGHT © 2002-2014 POWERDB, INC. www.powerdb.com
TESTED BY:TEST EQUIPMENT USED: Default Administrator
SYNCHRONOUS MOTOR
DISSIPATION FACTOR TEST
19
ROTATING MACHINERY
10/13/2014
ROTATING MACHINERY
PLANT
GENERAL
°FExample Plant
Example OwnerOWNER
%
ASSET ID
HUMIDITY
AMBIENT TEMP.
JOB #
DATE
PAGE
POSITION
SUBSTATION
25% GST=STATOR-GND; RTR GND
100% GST=STATOR-GND; RTR GND
25% UST=STATOR-ROTOR
100% UST=STATOR-ROTOR
NORM. REV. NORM. REV.
25% UST=ROTOR-STATOR
100% UST=ROTOR-STATOR
25% GST=RTR-GND; STATOR GND
TEST
kV
SW.
POS.
CALC.
%
P.F.
% DISSIPATION FACTOR
20°C
%
MEAS.
%
MULTI-
PLIER
CALC.
AVG.
DIAL READING
CAPACITANCE
PICO
FARADS
MULTI-
PLIER
CALC.
AVG.
DIAL READING
NAMEPLATE DATA
INSULATION CLASS
POWER FACTOR
FULL LOAD CURRENT
VOLTAGE
TYPE
LISTING
TEMPERATURE RISE
SHAFT DIAMETER
DATE MANUFACTURED
SERVICE FACTOR
AMPS
AMPSHZ
UL CSA OTHER
°C
LOCKED ROTOR CURRENT
PHASE
FRAME
MANUFACTURER
OTHER INFORMATION
SERIAL NO.
HORSEPOWER
FREQUENCY
RPM
NEMA DESIGN
THERMALLY PROTECTED
WEIGHT
100% GST=RTR-GND; STATOR GND
25% GST=STATOR-GND; RTR GND
°C
TYPE VOLTAGE
OTHER
POWER FACTORTEMPERATURE RISE
SERIAL NO.
AMPSCURRENT RATING
VDC
FIELD INFORMATION
TYPE OF TEST
2
√
100% GST=STATOR-GND; RTR GND
25% GST=RTR-GND; STATOR GND
100% GST=RTR-GND; STATOR GND
PF =
STATOR WINDING TEST
ROTOR WINDING TEST
TEMPERATURE CORRECTION FACTOR TO 20°C, TCF
DF
COMMENTS:
DEFICIENCIES:
APPLIED TEST VOLTAGE
32800, REVISED 4/22/2009COPYRIGHT © 2002-2014 POWERDB, INC. www.powerdb.com
TESTED BY:TEST EQUIPMENT USED: Default Administrator
SYNCHRONOUS MOTOR
ROTOR WINDING VOLTAGE DROP TEST
20
ROTATING MACHINERY
10/13/2014
ROTATING MACHINERY
PLANT
GENERAL
°FExample Plant
Example OwnerOWNER
%
ASSET ID
HUMIDITY
AMBIENT TEMP.
JOB #
DATE
PAGE
POSITION
SUBSTATION
NAMEPLATE DATA
INSULATION CLASS
POWER FACTOR
FULL LOAD CURRENT
VOLTAGE
TYPE
LISTING
TEMPERATURE RISE
SHAFT DIAMETER
DATE MANUFACTURED
SERVICE FACTOR
AMPS
AMPSHZ
UL CSA OTHER
°C
LOCKED ROTOR CURRENT
PHASE
FRAME
MANUFACTURER
OTHER INFORMATION
SERIAL NO.
HORSEPOWER
FREQUENCY
RPM
NEMA DESIGN
THERMALLY PROTECTED
WEIGHT
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
VOLTAGE READINGCOIL NO.
°C
TYPE VOLTAGE
OTHER
POWER FACTORTEMPERATURE RISE
SERIAL NO.
AMPSCURRENT RATING
VDC
FIELD INFORMATION
VOLTAGE READING (volts) COIL NO.
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
VOLTAGE READING COIL NO.
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
VAC
COMMENTS:
DEFICIENCIES:
ACDCkV
°C
TEST VOLTAGE
MOTOR TEMPERATURECONNECTED EQUIPMENT
32600, REVISED 4/22/2009COPYRIGHT © 2002-2014 POWERDB, INC. www.powerdb.com
TESTED BY:TEST EQUIPMENT USED: Default Administrator
SYNCHRONOUS MOTOR
HIGH POTENTIAL TEST
21
ROTATING MACHINERY
10/13/2014
ROTATING MACHINERY
PLANT
GENERAL
°FExample Plant
Example OwnerOWNER
%
ASSET ID
HUMIDITY
AMBIENT TEMP.
JOB #
DATE
PAGE
POSITION
SUBSTATION
NAMEPLATE DATA
INSULATION CLASS
POWER FACTOR
FULL LOAD CURRENT
VOLTAGE
TYPE
LISTING
TEMPERATURE RISE
SHAFT DIAMETER
DATE MANUFACTURED
SERVICE FACTOR
AMPS
AMPSHZ
UL CSA OTHER
°C
LOCKED ROTOR CURRENT
PHASE
FRAME
MANUFACTURER
OTHER INFORMATION
SERIAL NO.
HORSEPOWER
FREQUENCY
RPM
NEMA DESIGN
THERMALLY PROTECTED
WEIGHT
°C
TYPE VOLTAGE
OTHER
POWER FACTORTEMPERATURE RISE
SERIAL NO.
AMPSCURRENT RATING
VDC
FIELD INFORMATION
TEST VOLTAGE (kV) µΑ
0.25
0.50
0.75
1.00
1.25
1.50
1.75
2.00
3.00
4.00
5.00
6.00
7.00
8.00
9.00
10.00
TIME MINUTES
STATOR HIGH POTENTIAL TEST
COMMENTS:
DEFICIENCIES:
MOTOR TEMPERATURE
CONNECTED CONFIGURATION
M + T
+ T
T
T S
K
KM = RTR
32300, REVISED 4/22/2009COPYRIGHT © 2002-2014 POWERDB, INC. www.powerdb.com
TESTED BY:TEST EQUIPMENT USED: Default Administrator
MOTOR STATOR
WINDING RESISTANCE TEST
22
ROTATING MACHINERY
10/13/2014
ROTATING MACHINERY
PLANT
GENERAL
°FExample Plant
Example OwnerOWNER
%
ASSET ID
HUMIDITY
AMBIENT TEMP.
JOB #
DATE
PAGE
POSITION
SUBSTATION
R
RM
S
KT
M
T
T
T
DELTA WINDING MULTIPLIER = 3/2X
WYE
PHASE A - T1 - T2
PHASE B - T3 - T4
PHASE C - T5 - T6
MEASURED RESISTANCE
OHMS
RESISTANCE CORRECTED TO
85 °C, OHMS
TOTAL RESISTANCE
NAMEPLATE DATA
INSULATION CLASS
POWER FACTOR
FULL LOAD CURRENT
VOLTAGE
TYPE
LISTING
TEMPERATURE RISE
SHAFT DIAMETER
DATE MANUFACTURED
SERVICE FACTOR
AMPS
AMPSHZ
UL CSA OTHER
°C
LOCKED ROTOR CURRENT
PHASE
FRAME
MANUFACTURER
OTHER INFORMATION
SERIAL NO.
HORSEPOWER
FREQUENCY
RPM
NEMA DESIGN
THERMALLY PROTECTED
WEIGHT
WYE WINDING MULTIPLIER = 3X
= TEMPERATURE RESISTANCE CONSTANT (°C)
= TEMPERATURE FOR DESIRED RESISTANCE (85°C)
= TOTAL WINDING RESISTANCE AT TEST TEMPERATURE°C
DELTA = TOTAL WINDING RESISTANCE AT 85°C
= AMBIENT TEMPERATURE
COPPER = 234.5°C
COMMENTS:
DEFICIENCIES:
°CMOTOR TEMPERATURECONNECTED EQUIPMENT
32100, REVISED 4/22/2009COPYRIGHT © 2002-2014 POWERDB, INC. www.powerdb.com
TESTED BY:TEST EQUIPMENT USED: Default Administrator
MOTOR DISSIPATION FACTOR TEST
23
ROTATING MACHINERY
10/13/2014
ROTATING MACHINERY
PLANT
GENERAL
°FExample Plant
Example OwnerOWNER
%
ASSET ID
HUMIDITY
AMBIENT TEMP.
JOB #
DATE
PAGE
POSITION
SUBSTATION
CAPACITANCE % DISSIPATION FACTOR
WINDING TIP UP TESTS
PF =
NAMEPLATE DATA
INSULATION CLASS
POWER FACTOR
FULL LOAD CURRENT
VOLTAGE
TYPE
LISTING
TEMPERATURE RISE
SHAFT DIAMETER
DATE MANUFACTURED
SERVICE FACTOR
AMPS
AMPSHZ
UL CSA OTHER
°C
LOCKED ROTOR CURRENT
PHASE
FRAME
MANUFACTURER
OTHER INFORMATION
SERIAL NO.
HORSEPOWER
FREQUENCY
RPM
NEMA DESIGN
THERMALLY PROTECTED
WEIGHT
1. GST - WINDING 1 - GROUND @ 25% TEST VOLTAGE
2. GST - WINDING 1 - GROUND @100% TEST VOLTAGE
3. GST - WINDING 2 - GROUND @ 25% TEST VOLTAGE
4. GST - WINDING 2 - GROUND @ 100% TEST VOLTAGE
5. GST - WINDING 3 - GROUND @ 25% TEST VOLTAGE
6. GST - WINDING 3 - GROUND @ 100% TEST VOLTAGE
DIAL READING
REV.NORM.
DIAL READING
NORM. REV.
CAP. pF
MULTI- PLIER
CALC. AVG.
SW. POS.
TEST kVTYPE OF TESTTEST CALC.
AVG.MULTI- PLIER
MEAS. %
20° %
CALC. %
P.F. 20°C
TEMPERATURE CORRECTION FACTOR TO 20°C, TCF
1
2
3
4
5
6
1 + DF2
DF
√
COMMENTS:
DEFICIENCIES: