rotork uk leeds€¦ · rotork is the global market leader in valve automation and flow control our...
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Rotork UK Leeds
Keeping the World Flowing
Manufacturing and Service Facilities
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Contents
Rotork is the global market leader in valve automation and flow control. Our products and services are helping organisations around the world to improve efficiency, assure safety and protect the environment.
We strive always for technical excellence, innovation and the highest quality standards in everything we do. As a result, our people and products remain at the forefront of flow control technology.
Uncompromising reliability is a feature of our entire product range, from our flagship electric actuator range through to our pneumatic, hydraulic and electro-hydraulic actuators, as well as instruments, gearboxes and valve accessories.
Rotork is committed to providing first class support to each client throughout the whole life of their plant, from initial site surveys to installation, maintenance, audits and repair. From our network of national and international offices, our engineers work around the clock to maintain our position of trust.
Rotork. Keeping the world flowing.
Section Page
Complete Actuation Solutions 3
Rotork UK Leeds Operations 4
Rotork UK 5
Rotork Gears Products 6
Rotork Fluid Systems Products 7
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Complete Actuation Solutions
Keeping the World Flowing
The Rotork UK manufacturing and operation centre in Leeds supplies actuation solutions and service support to companies throughout the UK and Ireland. The modern 7,450 m2 facility houses Rotork Gears and Rotork Fluid Systems manufacturing, is a Rotork Group stocking centre and is also the headquarters for Rotork Gears and Rotork UK Ltd.
Rotork UK Ltd incorporates the UK sales and customer support operations for Rotork Controls, Rotork Gears and Rotork Fluid Systems. The Leeds facility also houses Rotork's largest actuation site services operation, Rotork Site Services, dedicated to the 24/7 support of companies and industries throughout the UK.
Rotork Gears manufacture gearboxes and gear operators in the Leeds facility and supply these products to locations throughout Europe and the world.
Rotork Fluid Systems in Leeds is the home of the Skilmatic intelligent electro-hydraulic actuators. Originally designed in 1985, the Skilmatic was acquired in 2000 and continues to evolve and lead the way in safety critical applications.
Rotork products are designed and manufactured to the highest possible level of engineering – a principle which drives all areas of our business. So whether you require electric, fluid power, specialist gear or valve adaption products and services you’ll benefit from the same commitment to quality and technical innovation on which our reputation depends.
Rotork has been at the forefront of actuation technology since 1957 and enjoys an unrivalled reputation for its commitment to the development of leading-edge techniques and processes. Rotork actuators can significantly reduce the cost of plant ownership and frequently offer the most cost effective solution.
Contact Rotork with your operational or safety application requirements. We will work with you from conception to design, from manufacture to installation and ongoing site service support solutions.
Rotork UK LtdBrown Lane West, Holbeck Leeds, LS12 6BH
tel + 44 (0)113 256 7922
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Rotork UK Leeds Operations
With a 5,550 m2 workshop facility Rotork UK offers full service and overhaul support for all Rotork products, including large fluid power actuators.
On-site facilities at Leeds include research & development, pressure testing, life testing and custom machining. The company is active in all industry sectors including the power, water and chemical industries, with dedicated site support teams located throughout the UK.
Sales and Support
Rotork UK Ltd incorporates UK sales and support for Rotork Controls, Rotork Fluid Systems and Rotork Gears product ranges.
Rotork's Largest UK Stocking Centre
The 7,450 m2 facility includes an area dedicated to product stocking for immediate distribution thoughout the UK and Ireland.
Manufacturing Operations
On-site manufacturing of Rotork Fluid Systems fluid power actuators including the Skilmatic range and Rotork Gears gearboxes and gear operators for all valve types.
Rotork Site Services
The Leeds facility is home to Rotork's largest UK service operation, incorporating dedicated telephone support, workshop services and field service operations.
Rotork Site Services Operations Include:
Emergency and Planned Maintenance
Available for all types of actuator, in all areas (including hazardous environments). Planned response for all types of actuator work, including installation, commissioning, upgrading, connection and installation of bus communication systems, troubleshooting and repair of damaged or deteriorating assets.
Actuator Overhauls
After a long service life customers may prefer their actuators to be completely overhauled rather than replacing them with new ones. In our workshops we can completely strip and rebuild actuators, returning them to their original state.
Preventative Maintenance
We provide preventative maintenance to enhance the integrity of actuators and their associated valves. We tailor programmes depending upon the type of actuators, the availability of asset information, and the criticality of the plant to maximise up-time whilst minimising operating costs.
Retrofitting Actuators to Existing Valves
We have extensive experience in fitting actuators to valves, penstocks and dampers that are already installed as part of existing plant. Whether customers are replacing obsolete actuators, changing power sources or motorising manual valves, we offer a tailor made solution to meet customers’ specific requirements.
Shutdown Outages
We can support customers in making sure that all their actuators are fully operational and that they meet tight shutdown deadlines. We are capable of servicing many actuators simultaneously, for example some customers look for us to remove and overhaul in our workshops over 200 actuators at the same time. We do this, reinstall and commission the actuators and, where requested, carry out additional actuation projects simultaneously to ensure that customers make the most of their plant shutdown time.
Factory Fitting of Actuators to New Valves
The careful assembly of valve and actuator is critical to ensure that an automated valve performs correctly and reliably. Whilst this service is often carried out by valve manufacturers, if there is a need we can provide this service.
Rotork Automation Projects
Every year Rotork carry out significant control and automation projects throughout the world. This is a growing requirement from our customers who are often looking for a complete flow control solution to automate part or all of their processes.
For further information on the full range of Rotork UK Site Services operations see PUB056-002-00.
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5Keeping the World Flowing
Rotork UK is the leading supplier of valve actuation solutions and service support to the UK power, water and chemical industries.
As a Rotork Centre of Excellence we provide complete valve actuation solutions. Our dedicated team is trained and qualified to serve our customers with custom engineered solutions and complete project management – from contract award; to assembly, test and inspection; to installation and commissioning; and finally to service and preventive maintenance support.
Complete valve actuation solutions
• End user specification review
• Application engineering
• Actuation control systems design
• Project management
• Document control
• Valve/actuator inspection and test
• Installation and commissioning
• On-site and In-house customer training facilities and bespoke programmes
• Rotork's largest actuation workshop for upgrades, overhaul, repairs and factory fit solutions
• Field service technicians operating throughout the UK providing the following services:
• Repairs and Upgrades
• Loan Actuator Service
• Health Checks / Preventative Maintenance
• Shutdown Services
• Installation and Commissioning
• Certified Inspection and Safety Checks
Rotork UK
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Rotork Gears is a specialist supplier of gearboxes, adaptions and accessories to the international valve and actuator industry with manufacturing plants worldwide.
Rotork Gears provides the widest range of valve gearboxes in the world, designed to withstand the harsh challenges of various environments, including subsea and nuclear. We also provide a complete range of mounting brackets, extension shafts, pedestals and accessories for the valve and actuator industry. This is complemented by design and consulting services that cover a whole range of valve and actuator adaption needs.
The Rotork Gears facility in Leeds incorporates the company headquarters, a modern research & development centre and manufacturing of IW, IB, IS, MOW, MTW and HOB gearboxes. The extensive testing and quality control facilities mean we are able to carry out life testing, overload testing and some environmental testing in-house.
Product Ranges Include:
IW - Heavy duty cast and ductile iron quarter-turn worm gearboxes suited for plug, ball and butterfly valves serving the water, gas, chemical, power, and general industrial applications.
IB - Heavy duty cast iron multi-turn bevel gearboxes suited for the most demanding motorised applications for cast and fabricated sluice gates, gate valves and globe and pinch valves.
IS - Heavy duty cast iron multi-turn spur gearboxes suited for the most demanding manual and motorised applications for globe and gate valves and sluice gates.
MOW - Heavy duty quarter-turn modulating gearboxes suited for control valves.
MTW - Multi-turn worm gearboxes used for applications such as sluice gates and dampers.
HOB - Cost effectively designed commodity hand operated bevel gears suited for sluice gates, gate, and globe valves.
Subsea - The SSW range of quarter-turn operators are designed for heavy-duty subsea applications. The operators are equipped with membrane or piston type pressure compensators to balance the pressure and allow them to work at any depth.
Other ranges - Rotork Gears manufacture a large range of multi-turn and quarter-turn gearboxes in aluminium, stainless steel and cast iron suitible for motorisation or manual use.
Rotork Gears Products
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7Keeping the World Flowing
Rotork Fluid Systems Products
Rotork Fluid Systems is the worlds leading independent manufacturer of pneumatic, hydraulic and electro-hydraulic actuators. With manufacturing facilities throughout the world, our Leeds facility is both a manufacturing location for the Skilmatic range and a stocking centre for actuator distribution throughout the UK and Ireland.
Rotork Fluid Systems manufactures a comprehensive range of high quality fluid power actuators and control systems. We are dedicated to providing superior performance actuators for use on general purpose (on/off), protective service and special valve applications.
Leeds is the manufacturing and R&D centre for Skilmatic actuators. Skilmatic self-contained electro-hydraulic actuators continue to evolve and are at the forefront of technology for safety related valves and dampers control. The Skilmatic Leeds facility includes manufacturing, testing, R&D, sales & after sales support to the worldwide Rotork sales teams.
Rotork Fluid Systems UK provide sales, custom engineered solutions and stock distribution of all Rotork Fuild Systems products throughout the UK and Ireland.
Product Ranges Include:
Skilmatic SI / SB - The Skilmatic range are electrically operated, self-contained electro-hydraulic actuators for both 1/4 turn and linear valve applications. Suitable for on/off, modulating and emergency shutdown duties. Compatible with all common fieldbus systems. Optional certification for flameproof (ATEX, IEC, CSA etc.) and functional safety (SIL).
CP/GP/GH - CP/GP (pneumatic) and GH (hydraulic) are scotch yoke actuators, designed to provide a rotary, quarter-turn movement for either on/off or modulating duty. The rugged design is available in either double-acting and spring-return versions.
GO - Pipeline actuators designed to use pipeline gas as the motive power source. They utilise our robust GH and RH quarter-turn prime movers and are field proven in installations around the world.
RC200 - Extremely compact pneumatic actuators. The RC200 scotch yoke design is particularly suited for valves with high start or end torque requirements. It is available in double-acting and spring-return configurations.
K-TORK - The K-TORK vane actuator is a ‘True Rotary’ actuator that does not require the conversion of a linear motion to a rotary motion. The result is a simple, highly accurate and reliable quarter-turn pneumatic actuator that is specified for the most demanding process flow control applications.
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Rotork plcBrassmill Lane Bath, UK
tel +44 (0)1225 733200fax +44 (0)1225 333467email [email protected]
Rotork UK LtdBrown Lane West, Holbeck Leeds, LS12 6BH
tel +44 (0)113 256 7922
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Keeping the World Flowing
PUB000-082-00Issue 09/14
www.rotork.com
A full listing of our worldwide sales and service network is available on our website.
As part of a process of on-going product development, Rotork reserves the right to amend and change specifications without prior notice. Published data may be subject to change. For the very latest version release, visit our website at www.rotork.com
The name Rotork is a registered trademark. Rotork recognises all registered trademarks. POWTG0914. Published and produced in the UK by Rotork Controls Limited. Registered office: Rotork plc, Brassmill Lane, Bath, BA1 3JQ, UK.