round bale feeder – all models parts manual · 2018. 5. 7. · web: parts manual. round bale...

Round Bale Feeder – All Models

Giltrap Engineering Ltd P.O. Box 83 7 Main North Rd Otorohanga, New Zealand Phone: +64 7 873 7199 Fax: +64 7 873 8131 Email: [email protected] Web: www.giltrapag.co.nz

Parts Manual

Round Bale Feeder - Parts Manual

Z:\Technical\Parts Books\RBF\RBF Manual Rev05_06.doc

Disclaimer Although every endeavour has been made to compile as near to complete records as possible for the machine described, it is possible some information is incomplete or missing. Giltrap Engineering request that you treat this book as a guide only, and offer any assistance necessary to procure the information or part you may require. For parts or service enquires, please contact the applicable numbers on the previous page.

First Edition printed March 2002 Second Edition amended and reprinted May 2006

Copyright © 1993 - 2006 by Giltrap Engineering Ltd. Printed in New Zealand

All rights reserved. Reproduction or use, without express permission, of editorial or pictorial content, in any manner, is prohibited.



Table of Contents MAIN FRAME – FRONT SPIKE............................................................................................................................. 4 MAIN FRAME – REAR SPIKE................................................................................................................................ 6 DRIVE SHAFT ASSEMBLY .................................................................................................................................... 8 IDLER SPROCKET ASSEMBLY.......................................................................................................................... 10 FORK ASSEMBLY – WITH SPIKE...................................................................................................................... 12 FORK ASSEMBLY.................................................................................................................................................. 14 FLOOR BAR ASSEMBLY...................................................................................................................................... 16 DRIVE REDUCTION .............................................................................................................................................. 18 SPROCKETS ............................................................................................................................................................ 20 DRIVE COUPLINGS............................................................................................................................................... 21



Main Frame – Front Spike



Main Frame – Front Spike

Item Giltrap Part # Description Qty

1 - Main Frame 1

2 PZ106 PZ Haybob Tine - Straight 6

3 PZTH100 Haybob Tine Washer 6

4 WASG12 Spring Washer 6

5 B12x40 Bolt M12 6

6 NN12 Nyloc Nut 6

7 - Coupling Cover 1

8 596-1004 Chain Tension Adjuster (M16x200 with nuts) 2

9 - Drive Shaft Assembly (see page 8 for details) 1

10 RBFFLSCVR Shaft Cover 1

11 N12 Nut 3

12 B12x25 Bolt M12 3

13 RBFFC Floor chain assembly with bars 1

14 231-1001 Floor chain only (2 @ 3.4m) 2

15 605-2076 Floor Bar (weld-on) 11

16 605-2083 Floor Bar (bolt-on) see page 16 for details 11

17 RBFLRP Floor Panel - Galvanised with swages 1

17 RBFLRP2 Floor Panel - Flat panel 1

See page 10 for idler sprocket details.



Main Frame – Rear Spike



Main Frame – Rear Spike

Item Part # Description Qty

1 RBFS Spike (check spike diameter) 1

2 - Spike Mount Support 1

3 B16x40 Bolt M16 2

4 RBFI Indicator Rod 1

5 N16 Nyloc Nut 3

6 B16x60 Bolt M16 1

7 B12x40 Bolt M12 6

8 PZ106 PZ Haybob Tine - Straight 6

9 PZTH100 Haybob Tine Washer 6


11 NN12 Nyloc Nut 6

12 605-2076 Floor bars only 10

13 231-1001 Chain - 1 side 2

14 596-1004 Chain Tension Adjuster (M16x200 with nuts) 2

15 - Main Frame 1

16 RBFLRP Floor Panel 1

17 RBFSM Spear Mount 1


19 - Shaft Cover 1

See page 10 for idler sprocket details.



Drive Shaft Assembly



Drive Shaft Assembly


1 615-1995 1 Leg Deadeye - 35mm 2

2 GRN8-ST Grease Nipple M8x1.0 2

3 - Shaft Drive Coupling (see page 21 for details) 1

4 210-0009 Sprocket 6 Tooth (see page 20 for details) 2

5 B10x60 Bolt M10 4

6 B12x50 Bolt M12 2

7 SK10x8 Key Steel @ 60mm 1

8 510-1651 Shaft - 35mm 1

9 - Deadeye Mount Plate 2

10 597-1043 Sprocket Spacer 2

11 - Motor Mount Plate 1


13 N12 Nut M12 4

14 615-1104 2 Leg Deadeye - 35mm 2



Idler Sprocket Assembly



Idler Sprocket Assembly


1 571-0092 Floor Adjuster Frame 1

2 597-1029 Sprocket Idler Axle - 35mm 2

3 210-0016 Sprocket Idler (see page 20 for details) 2

4 597-1036 Idler Sprocket Spacer c/w Stop 4

5 596-1004 Adjusting Tensioner M16x200 c/w nuts 2

6 N16 Nut M16 2

7 WASG10 Spring Washer M10 2

8 N10 Nut M10 2

9 595-1093 Sprocket Cleaner 2

10 GRN8-ST Grease Nipple M8x1.0 Straight 2

11 B10x25 Bolt M10x25 2

- RBFFCA Complete Assembly -



Fork Assembly – With Spike



Fork Assembly – With Spike


1 RBFC Catch 1

2 RBFFT Aluminium Fork Tip 2

3 RBTL Top Link 1

4 B16x90 Bolt M16x90 1

5 NN16 Nyloc Nut M16 2

6 HYCV-RBF Hydraulic Control Valve 1

7 RAMRBF Hydraulic Ram 1

8 RBFS Spike (check spike diameter) 1

9 RBFSC Spike Collar 1

10 RBFSMS Spike Mount Support 1

11 700-0364 Linkage Pin Cat 1 & 2 2

12 RBFTDVEF Drive Coupling - T Drive Female (see page 21 for details) 1

13 RBFTDVEM Drive Coupling - T Drive Male (see page 21 for details) 1

14 FP 10.013 Linch Pin - 11mm 2

15 SGT45X14 Tension Spring 1

16 B16x50 Bolt M16x50 1

17 - Spike Mount 1

18 - Main Fork Frame 1

19 - Bumper Disc 1

20 FP 10.006 Linch Pin - 6mm 1


22 B20x30 Bolt M20x30 1

23 B12x50 Bolt M12x50 2

24 - Hydraulic Motor - Check size and type 1





Fork Assembly



Fork Assembly


1 RBFFT Aluminium Fork Tip 1

2 700-0364 Linkage Pin Cat 1 & 2 2

3 FP 10.013 Linch Pin - 11mm 1

4 301-2052 Plunger Handle 1

5 260-0009 Compression Spring 60x12 2

6 301-2056 Plunger Pin 1

7 RBFBB Bumper Bar 1

8 RBFTL Top Link (complete) 1

9 B16x90 Bolt M16x90 1


11 B12x50 Bolt M12x50 2

12 WA16 Flat Washer 1

13 NN16 Nyloc Nut 1

14 596-1004 Adjusting Tensioner M16x200 c/w nuts 2

15 SGC100x25 Compression Spring 1

16 NN16 Nyloc Nut 1

17 RBFMMT Motor Mount Assembly 1

18 SP4x40 Split Pin 4x40 1


20 SK10x8 Key 1

21 RBFMCF Drive Coupling Female (see page 21 for details) 1

22 RBFMCM Drive Coupling Male (see page 21 for details) 1

23 - Hydraulic Motor (check type and size) 1



Floor Bar Assembly



Floor Bar Assembly


1 605-2083 Floor Slat - Bolt On 11

2 231-1001 Floor Chain - 1 side 2

3 230-1007 Chain Joiner c/w bolt 2

4 - Idler Sprocket Assembly (see page 10 for details) 1

5 - Drive Sprocket Assembly (see page 8 for details) 1

6 BCH12x60 Coach Bolt M12 22

7 605-3001-1 Floor Slat Bush 22

8 N12G Galvanised Nut M12 and Spring Washer 22

Note: For Bale Feeders with bolt-on bars, standard sprockets can be used. For weld-on bars, modified sprockets are to be used. See page 20 for details.



Drive Reduction



Drive Reduction

Item Giltrap Part # Description Quantity


2 HSG205 Bearing Housing - 4 bolt 2

3 BRGYET205 Bearing - 25mm 2

4 GEAR16T Gear – Small 25mm 1

5 SK8x7 Key 1

6 RBFDCOUPF Drive Flange with shaft 1

7 RBFDCOUPM Drive Flange - Male 1

8 GEAR48T Gear – Large 35mm 1

9 615-1104 Deadeye Bearing 1

10 510-1651 Shaft 1

Note: Early machines used finer pitch gears than those indicated. These are not available so must be replaced as a pair with the parts listed.



Sprockets



Drive Couplings



Notes:

round bale feeder – all models parts manual · 2018. 5. 7. · web: parts manual. round bale...

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