rsa reliability & maintenance consultancy firm presents ... › rcm brochure for in-house (3...

Reliability-Centered Maintenance

Reliability & Maintenance Consultancy Firm PresentsRSA

This course will let you Think Differently on how you do maintenance

Free to be given “ONLY” to the first 10 Early Birds for this Event !

• Complete 80 pages lists of RSA Reliability Newsletter in Pdf

• Original manuscript documents of Reliability-Centred Maintenance

developed by Stanley Nowlan and Howard Heap, 495 pages

It all started from the Airline

industry and industries are

now adopting it . . .

One of the underlying assumptions of maintenance theory has

always been that there is a fundamental cause and effect relation-

ship between scheduled maintenance and operating reliability

This assumption was based on the intuitive belief that because

mechanical parts wears out, the reliability of the equipment is

based on its operating age. It follows that the more often the

item is overhauled the better protected it was against the likelihood

of failure. Over the years, however, it was found out that many

types of failures cannot be prevented no matter how intensive the

maintenance activities. Extracted from the manuscript of Nowlan and Heap

But the most valuable lessons learned by the Airline Industry is that

maintenance is not about Preventing Failures but understanding &

dealing with the consequences of failure and this is what a true and

meaningful maintenance is all about.

Proposed module and

contents for in-house

training

EMAIL US:Email: [email protected]

Email us and will send you a proposal for in-house trainingWebsite: http://www.rsareliability.com

Contact Number: +639204828225

http://meralcopoweracademy.com/


• Morning / Afternoon meals and Lunch

• Complete Handouts on the RCM course

• Selected Articles on RCM

• Original Nowlan and Heap Manuscript in pdf

• Exercises and handouts on RCM

• Actual Case Study on RCM

• CD Copy of RCM Training

• Certificate of Attendance

• 1 Complimentary copy of WCM Book

• All Maintenance Professionals

• Maintenance Managers

• Maintenance Supervisors

• Facilities Managers

• Preventive Maintenance Group

• Predictive Maintenance Groups

• Reliability Engineers and Managers

• Maintenance Planners

• Operations and Production Managers

• Management and Decision Makers

• Continuous Improvement Groups

• People in charge of their assets

• Mr. Rolly is one of the World Class Best trainers I have come across during my 29 years career. The course was built up

very methodically in the most simplest way. His presentation skills and his command on the various maintenance strategies

made the workshop vey interesting. Mr. Rolly is one of the few maintenance professionals I have come across who is very

much attached and dedicated to the maintenance profession. His wealth of experience and his humor made the RCM Work-

shop even more interesting. The structuring and delivery of the concept enables all the participants to initiate RCM studies

very confidently. The training material provided by Mr. Rollywas excellent and was prepared with great care to ensure that

all the participants are fully been benefited. I am sure that all the participants in this 3 days Workshop have been benefitted

by his technical and intellectual sharing of his knowledge. Y. Srinagesh Dy, General Manager, Reliance Industries Ltd., India


REACTICE PREVENTIVE PREDICTIVE DETECTIVE

RCM Training Package Includes:

Who Should Attend:

A Briefer About this RCM Course• Almost every industry have some form of Preventive Mainte-

nance where they scheduled their equipment for some re-

placement and overhauling activities on a time-dominated

pattern. But despite the very best and noble efforts, a lot of

unexpected problems, breakdowns and failures still occur on

the equipment and every single hard knock maintenance know

and have experience about this. Worst, operators of equip-

ment complains, that Preventive Maintenance group had just

made their equipment worst after performing their routing PM

overhauling. There is a detailed and thorough technical

explanation behind this.

• Whilst, others think about maintenance as transitioning from

a Preventive to Predictive Maintenance, while some think it

about transitioning from reactive to proactive maintenance.

These people have been truly misinformed. No disrespect,

but am not against Preventive Maintenance, but I’m against

people who abuse the use of Preventive Maintenance and

continuously add intrusive or force maintenance activities into

the never ending list of PM activities to be done.

• In view of this, I would like to invite your key people on this

one time event on "Reliability-Centered Maintenance" that will

provide each and every maintenance an indebt understanding

on what maintenance is all about, what it can do and what

it cannot do so that we can grasp an understanding on how

we can do maintenance on our plants. This course will make

you think differently on how you perform your maintenance.




Proposed module and


training





RCM Course Objective:• Provide a deeper understanding on what it takes for our

maintenance to be most effective and efficient.

• Realize that maintenance tasks will be based from the

consequences of the failure itself

• Know when to use the different maintenance tasks at hand

with the aid of a Decision Diagram

• Learn the 6 failure patterns and how it affects us in our day

to day maintenance activities

• Learn how to apply Reliability-Centred Maintenance in our

daily activities

RCM Course Overview:• This course covers the principles of RCM which is a process

used to determine the maintenance requirements of any

physical asset in its present operating context. RCM is done

by asking seven questions about our asset or system that is

being maintained

- What are the functions and associated performance

standards of the asset in its present operating context ?

- In what ways does it fail to fulfill its functions?

- What causes each functional failure ?

- What happens when each failure occurs ?

- In what ways does each failure matters ?

- What can be done to predict or prevent each failure ?

- What should be done if a suitable proactive tasks cannot be

found ?

• RCM was discovered by Stanley Nowlan and Howard Heap

from United Airlines industry and emerged from the most

important piece of research ever done on an equipment.

RCM explains the capabilities as well as the limitation of

scheduled Preventive Maintenance. RCM is a process to

determine what should be done in order to ensure that our

physical assets continue to do whatever the user wants

them to do in its present operating context.

• If you are happy with the way you and your people perform

maintenance, then I am glad for you and you don’t need

this course, but if you ever wonder and have the slightest

doubt that your current Preventive Maintenance strategy is

not enough despite your very best and noble efforts, then

you definitely need to attend this course.

RCM Master Class, Shell, Nigeria, Oct. 2007

• Rolly, is a seasoned international reliability and maintenance

consultant with 29 years of solid experience in the field. He

had been invited in different countries and have conducted

reliability and maintenance trainings in United Arab Emirates,

India, Malaysia, Indonesia, Nigeria, Botswana, Bangladesh,

Brunei, Thailand, China and South Africa. His portfolio of

reliability & maintenance trainings include Maintenance

Management courses on TPM, Lubrication, Tribology, Condition-

Based Maintenance, RCM, RCFA, Planned Maintenance,

World Class Maintenance Management, The 12 Disciplines,

Maintenance KPI’s and Indices, Oil Contamination Control,

TPM Planned Maintenance Autonomous Maintenance & more.

• Rolly previously worked with Amkor Technology Phils., as a

TPM Senior Engineer, an industry engaged in manufacture

of IC products and spearheaded their Planned Maintenance

organization compose of maintenance managers & engineers.

Rolly is currently working as an independent reliability and

maintenance consultant. Rolly had released his first book on

World-Class Maintenance Management - The 12 Disciplines

• Rolly Angeles is one of the best trainers (World Class) I have

ever met in my life. The delivery of the RCM course by him

was so smooth and straight to the point. Besides he combined

technicality with intellectualism thereby carrying with him even

the most assume idle time along. The definition of the different

tasks in RCM caught most of my attention. The RCM Informa-

tion Worksheet simplifies the course to enable an ideal team to

come up w/ the best maintenance strategies. Although it is a

challenge to convince management team that is not trained on

RCM to adopt, I will still insist that RCM is the best maintenance

strategy world wide now. From Kalu-Kalu, Head of District

Maintenance, Shell, Nigeria

About the Resource Speaker






Proposed module and


training





DAY 1

0745 - 0815 - Coffee and Registration

0815 - 0830 - Welcome and Introduction by resource

speaker

- Take Pre IQ Quiz on RCM

0830 - 0930 - Module 1: Changing The Maintenance

Culture

- Challenges facing modern maintenance

- Reason why most industries are reactive?

- Is it really possible to eliminate equipment

failures?

- The need for an effective and structured

maintenance system

- World Class Maintenance Excellence

0930 - 1200 - Module 2: Introduction to RCM Course

- Evolvement of Maintenance Generations

- Common belief by maintenance – all parts

will wear out

- Understanding equipment failures

- Understanding infant mortality, random and

age-related failures

- Take quiz on Infant, random and wear out

- Changing the way we think about failures

- What maintenance is all about

- 3 fold strategy to adopt on maintenance

1000 to 1015 - MORNING BREAKTIME

1015 to 1200 - Module 2a: History of RCM

- Evolvement of RCM methodology

- Six types of failure patterns and why this

is important for every maintenance to

understand

- Limitation of doing Preventive Maintenance,

and what is the effect of over-using PM

- Brief history of RCM. Evolvement of RCM

in the airline industries

- Reliability-Centered Maintenance defined

- 7 basic questions to answer on RCM

- Is TPM in conflict with RCM or are they

complementary

- Who should compose the RCM team

1200 – 1300 LUNCH BREAK

1300 – 1400 - Continue with Module 2a

1400 - 1500 - Module 3: Understanding MTBF

- Mean Time Between Failure Explained

- Is MTBF and MTTF the same or different

- Limitations of using MTBF

- Reliability Explained

- Formula for Reliability

1500 – 1515 AFTERNOON BREAKTIME

1515 - 1700 - Module 4 : Deriving the RCM Information

Worksheet (FMEA)

- Preparing Functions

- How to distinguished between a function

and a feature

- How to write a function

- RCM Operating Context explained

- Primary & secondary functions explained

- Exercises on how to write a function

- Functional Failures

- What will eventually constitute a

breakdown

- Types of failures, function loss & function

reduction failures

- Take Quiz on what will constitute a

breakdown

- Failure Modes

- Categories of failure modes

- Sources of failure modes

- The best source of failure modes

- Failure Effects

- How to write the failure effect

- Points in determining the failure effect

1700 END OF DAY 1






Proposed module and


training





RCM 3 Day Program Details and Contents:

DAY 20830 - 1000 - Module 5 : Understanding Failure

Consequences

- Understanding the Failure Consequences

- Understanding Hidden & Evident Failures

- Exercises on Hidden & Evident Failures

- Safety and Environmental Consequences

- The worst environmental consequences,

what happened in Bhopal India

- Operational Consequences

- Non-operational Consequences

- Exercise on Failure Consequences

1000 - 1015 - MORNING BREAKTIME

1015 - 1200 - Module 6 : Understanding the Different

Maintenance Tasks on RCM

- Maintenance tasks terminologies used

- Preventive Maintenance Tasks

- Relationship between age and deterioration

- Basic law in using Preventive Maintenance

- What Preventive Maintenance tasks includes

- Take Survey on Top Problems on PM

- On-Condition Tasks Explained

- Determining Potential Failure for Equipment

- The P-F Interval of failure

- When is On-Condition tasks feasible to use

- Family of Default Actions on RCM

- Failure Finding Tasks

- Calculating the failure finding interval for hidden

functions and protective devices

- When is Failure Finding Tasks feasible to use

- No Scheduled Maintenance – Run to Fail

- When is run to fail feasible to use

- Redesign and Modification

- Factors to consider before redesigning

1200 - 1300 - LUNCH BREAK

1300 - 1500 - Continuation on Module 6

1500 - 1515 AFTERNOON BREAKTIME

• The training was an eye opener to the entire team that the best efforts we were putting in till now covers only 20% of

the problems. The strategically approach to maintenance is very well understood. The exercises in RCM was very

useful. From BP. Brixley Carolson, Associate Manager, Sterlite Industries Ltd., India






1515 – 1700 - Module 7: The RCM Decision Worksheet

- How is RCM implemented

- RCM Decision Diagram explained

- Explaining how to fill up the RCM Decision

Worksheet

- Simplifying the RCM Decision Worksheet

1700 - END OF DAY 2

DAY 30830 to 1000 - Module 8: Different Maintenance Tasks

- Understanding Reactive, Preventive,

Predictive and Proactive Maintenance

- RCM Workshop Part 1, Determine the

Maintenance Tasks (Card Game)

1000 - 1015 MORNING BREAKTIME

1015 - 1200 RCM Workshop Part 2, Determine

your asset RCM Information and RCM

Decision Worksheet

- Continuation of RCM Workshop

1200 - 1300 - Lunch

1300 - 1400 - Continue with RCM Workshop Part 2

- Team Presentation on RCM

1400 - 1500 - Remarks by the facilitator on RCM team

presentation

1500 - 1515 AFTERNOON BREAKTIME

1515 - 1700 Module 9: RCM Facilitation

- Tips on conducting the RCM Analysis

- RCM Roadmap of Activities

- RCM Forms to be used for Analysis

- Applying the RCM Process

- Starting an RCM Analysis

- Take Post Quiz on RCM

- Awarding of Certificates

- Summary and Closing1700 - End of RCM Master Class

Proposed module and


training





RCM Course Feedback:






• Training materials and presentation was excellent. The RCM concept and understanding was useful to carry out

maintenance activities and thus helpful in the improvement of reliability. Mr. Rolly Angeles has impaired the

training and conducted the workshop in a very exceptional way. From Anan Gupta, Senior Officer Maintenance /

Electrical

• This training has change my mind frame about maintenance strategy in our plant. I am very enlighten about the

Reliability-Centered Maintenance strategy. Thank You Sir. I love the RCM Decision Diagram and workshop. From

MP Agrawal, DY Maintenance Manager

• I found the RCM concept good. Makes the maintenance activity to be performed in a structured and scientific way.

Facilitator knowledge is excellent. His command over language and though process is very good and keeps the

participants interest going. From VD Wadhwa, Maintenance Manager

• Rolly Angeles is one of the best trainers (World Class) I have ever met in my life. The delivery of the RCM course

by him was so smooth and straight to the point. Besides he combined technicality with intellectualism thereby

carrying even the most assumed idle time along. The definition of the different tasks in RCM caught most of my

attention. The RCM Information Worksheet simplifies the course to enable an ideal team to come up with the best

maintenance strategies. Although it is a challenge to convince management team that is not trained on RCM to

adopt, I will still insist that RCM is the best maintenance strategy world wide now. From Kalu-Kalu, Head of District

Maintenance

• Interactions and flow of information for RCM course was very interesting. The course instructor knows how to

apply Reliability as a concept and training with wealth of experience both on the job made the course worth it. The

quality of the course is more than the time scheduled for it, so far I enjoyed the course. From Bright Nicolas,

Saipem/Piping Engineer, Nigeria

• I have really appreciate the various types of failure modes, maintenance strategies used and how RCM compares

with other method. I have also seen why RCM is simple to understand and straightforward. It had also helped me

to see the difference between RCM and RRM. The benefits of RCM is clear to all. From Oyoyo David, SPDC /

Mechanical Supervisor, Nigeria

• The training on Reliability-Centred Maintenance was lucid and gave me the courage to carry on. From Ranjeet

Mehta, AVP, BCCL, India

• I am now satisfied as I got answer on my question as to which maintenance technique is the best . Actually by

going with RCM, we can have a reliable solution as it works upon a basic and need base maintenance technique.

This program should be of three days and not two. Sudhir Bhati, Asahi India Glass

• Introduce RCM with emphasis on practical introduction in context of the company and culture. Very excellent mix

of audio and visual content. Presentation was lucid. From U. Bhandari, DY GM, IGL

• The training program was very useful for us as a maintenance engineer in doing our day to day maintenance work .

I enhance my knowledge by attending this program. From Narendra Sharma, DY Manager, Ambuja Cement

September 26 to 28

2017@ Lopez Building,

Ortigas Ave., Pasay





RCM Course Feedback:






• Presentation materials is clear plus the facilitator provides complete resource and reference materials. The training is

scheduled on time and great help on my job. The workshop is lively and I understand the principles. From Ericson

Delagon, Probe Test, ST Microelectronics

• Very comprehensive training and technically productive for future reference and topics. Name Withheld, Manager, ST

Microelectronics

• Learned about the new techniques in performing the maintenance tasks to achieve World Class Maintenance. Sir

Rolly has a deep understanding in maintenance particularly in RCM. Able to motivate the participants in doing RCM.

From Lakan Mabasa, Facility Engineer

• Interactive training. Learned the 6 failure patterns. Effective in depth machine analysis thru different tools and style.

Realistic approach on examples provided. From Wency Ubana. Equipment Engineer, ST Microelectronics

• Presentation slides are good and visually enticing. Facilitator has a vast knowledge of the subject matter with good

example based on actual experience. The training is lively with the inclusion of songs and video clips. I admire how

the trainer relate the “Rolling Stones” with maintenance. I salute his endeavor to “serve maintenance mankind

worldwide”. From Beneth Abas Engineering Manager, Probe Test, ST Microelectronics

• I am able to link FMEA to PM tasks easier in terms of the most effective tasks. Run to fail in most industries is

unacceptable and must be done on PM where the decision worksheet can answer. From Jervy Young, ST

Microelectronics

• The examples given by the facilitator are very practical. Rolly Angeles is not only very knowledgeable on the topic, he

is also very encouraging. From Flordeliza Aldaya, TQP/TPM Manager, ST Microelectronics

• Examples and forms were explained well. Structure and tactic to implement RCM was discussed. TPM vs RCM was

explained well. From Charles Mendoza, Senior QRE, ST Microelectronics

• The training was an eye opener that our current way of working Preventive Maintenance is not the best way to deal

with equipment failures which are infant, random and age related failures. We now realized that several maintenance

techniques should be applied to address the different types of failures. From Cris Almazora, Equipment Engineer, ST

Microelectronics

• RCM enlightened me on the different failure modes. In that way, it provided me to further dig on failure findings even

on hidden failures which the training is focused. More reliable solutions be bring out with the aid of the RCM tool.

From Anselma Cobcobo, Plant Operator, Hedcor Inc.,

• I can see the difference between preventive and predictive maintenance. The training points out clearly that

maintenance will not eliminate and zero out all breakdowns on the equipment but the best maintenance we can do is

to control the timing of failure. Keep it up and continue to inspire others. Thank you and God bless. Hans Geoffrey

Alandeo, Maintenance Engineer

Proposed module and


training





rsa reliability & maintenance consultancy firm presents ... › rcm brochure for in-house (3...

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