rtduet – downtime and oee for the pi system -...
TRANSCRIPT
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Presented by
RtDuet – Downtime and OEE for the PI System
Pablo Asiron - CEO
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Agenda • About RtTech Software Inc. • About RtDuet • Main steps on a Downtime and OEE Project
– Scope and Desired Outputs – Time Usage Model – Reason Code
• The Solution – the PI System and RtDuet • Benefits • Questions
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About RtTech Software Inc. • Founded in November 2011 by ADM System
Engineering Software Group and Capital Investment. • Head Office in Moncton, NB, Canada • Resources in Canada, Europe, Australia • Developer of 2 products:
– RtDuet: 6 year old product with 34 installations worldwide. – RtEMIS: 2 year old product with 5 installations in North America.
• Mission: Development, Marketing and Sales of best in class products to turn Data into Actionable Information.
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About RtDuet Downtime and OEE for the PI System
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About RtDuet
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• Automatically generates operational performance information
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About RtDuet
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• Exposes business logic using a configuration environment driven by templates
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About RtDuet
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• Calculates (using PI ACE) real-time Key Performance Indicators (KPI) like: • OEE • Availability • Utilization • MTBF • MTTR • MTBS • Effective Utilization • Operating Efficiency
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About RtDuet
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• Delivers Information
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About RtDuet
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• Current Customers
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Three Main steps to a Downtime and OEE project
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Step 1 – Scope and desired Outputs • Scope:
– What assets to monitor – Stoppages? Slow-downs?
Both? • Desired Outputs
– Identify bottlenecks in the plants
– Quantify downtime – KPIs:
• Availability, Utilization, OEE, MTBF, MTTR, etc.
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Step 1 – Scope and desired Outputs
• Recommendations. – Start as simple as it makes financial sense – Get as many groups as possible involved
• Best Practices – For each area in the plant create 2 groups:
1. Operations – Key equipment for each area – Operators responsible for this assets
2. Maintenance – Other equipment – Auto classify the downtime for this group.
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• Design and standardized on a Time Usage Model (TUM)
• A good TUM is able to: • Determine how
downtime events need to be classified
• Determine how KPIs are calculated
• Make sure all downtime events are classified using YOUR TUM
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Step 2 – Time Usage Model
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Step 2 – Time Usage Model • Recommendations
– Research what other companies have done – Agree on one TUM for all areas and facilities in a
corporation
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• Standardization of downtime reasons
• How do you want to analyze the downtime reasons? By area and asset, by trade, etc.
• Limit the amount of codes for the Operator to chose from.
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Step 3 – Reason Codes
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Step 3 – Reason Codes • Recommendations:
– Start simple – Try to go down to the reason not the symptom
• i.e. Bearing High Temperature is a symptom not a reason
– Minimize the number of options for an Operator
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The Solution – the PI System and RtDuet
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PI Tag 1 Digital State
PI Tag 1 = Stopped
Machine Center 1 Primary Trigger 1
Machine Center 1
Machine Center 1
Run
Sec
Pri
Running Stopped
Time
Stopped Running
Primary Event
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Is the performance of my assets improving?
What are the major bottlenecks in my facility?
What are my utilization Availability and OEE?
What is my downtime situation like?
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Is the performance of My assets improving?
What are the major bottlenecks in my facility?
What are my utilization Availability and OEE?
What is my downtime situation like?
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Is the performance of my assets improving?
What are the major bottlenecks in my facility?
What are my utilization Availability and OEE?
What is my downtime situation like?
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Benefits • Transforms Operational Data into Actionable
Information to: – Optimize Performance – Reduce Downtimes – Reduce Operator workload – Standardized Information – Increase Profits
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© Copyright 2012 OSIsoft, LLC.
• Optimize Performance • Reduce Downtime • Reduce Operator Workload • Standardized Information • Increase Profits
Solution Results & Benefits
RtDuet – Downtime and OEE for the PI System
Business Challenges • Identify downtime and
slowdown events • Standardized classification
of the events • Calculate KPIs in real-time
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RtDuet is a Real-time Downtime Monitoring and Equipment Performance Product built in top of the PI System.
“With RtDuet now we can quantify a production problem we knew we had in our plant for a long time. RtDuet makes visible the size of the problem and more importantly it points us to the cause of the problem.” Anonymous RtDuet user.
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