rubena sbu-sas

ORGANIORGANIZZATIONAL STRUCTURE OF CGSATIONAL STRUCTURE OF CGS

TYREDIVISION

Production

TECHNICAL RUBBERDIVISION

OTHERCOMPANIES

ProductionProduction

Czech Rep. - PragueCzech Rep. - ZlínCzech Rep. - OtrokoviceUSA, Iowa.- Charles City

Sales organisations

Sales office

Testing Centrum & Mould Production

Joint - venture

Germany - MunichUK - Kingś LynnCroatia – Poland – Czech Republic –Russia – USA –

Czech Rep. - Hradec KrálovéCzech Rep. - NáchodCzech Rep. - Velké PoříčíMexico - Silao

Bulgaria - Plovdiv

Czech Rep. - Praha

Czech Rep. - Zlín

Czech Rep. – Velké Poříčí

Slovenia – Ptuj

Sales officeGermany - Munich

SAVA GTI d.o.o.

SAVATECH d.o.o.

Slovenia – KranjRussia – Jaroslavl

Sales organisations

Germany - HanoverUK - Kingś LynnItaly - MilanSpain - MadridAustria - TraiskirchenFrance - DijonMexico - Mexico CityBrazil - VitoriaSwitzerland - Luzern

SBU SAS(Sealing & Antivibration

Solutions)

SBU VELO(Bicycle Tyres & Tubes)

SBU Special Products

SBU Compounds

INTERNAL STRUCTURE OF RUBENA

TECHNICAL RUBBER DIVISION SEALING & ANTIVIBRATION SOLUTIONS

ISO 9001ISO 9001

ISO 14001ISO 14001

ISO/TS 16949ISO/TS 16949


Indicators total in thousands EUR

2009 2010 2011 2012Strategy

2018

Rubena Sales59 147 83 319 100 352 95 918 121 124

(goods, products, services)

exchange rate CZK/EUR 26,930 26,465 25,060 25,800 25,150

Export 62% 67% 68% 67% 69%

Czech Republic 38% 33% 32% 33% 31%

SAS Sales 27 000 40 404 46 775 42 662 52 148

VELO Sales 11 045 14 372 18 574 19 238 25 003

Special Production Sales 14 212 20 066 20 982 20 850 26 811

Compounds Sales 5 690 7 996 12 514 11 753 15 488

Investments 1 318 465 4 002 2 822 6 096

Employees 1 534 1 679 1 711 1 662 1 835


Sales by Commodities

Sales by Territories

2011

SAS47%

Tyres & Tubes19%

Special Production21%

Compounds13%

2012

SAS46%

Tyres & Tubes20%

Special Production22%

Compounds12%

2011

Others

7%

Western Europe

45%Czech Republic

32%

Eastern Europe

16%

2012

Others8%

Western Europe42%Czech Republic

33%

Eastern Europe17%


TECHNICAL RUBBER DIVISION

Mexico CGS Automotive project

First stage: Production of brake booster diaphragms.

Turnover 2012, 3 500 000 US

Number of employees 47, (39 operators, 8 white collars)

Number of machines 16.

Second stage: Production of rubber to metal bonded parts and moulded parts for various applications

Production Programme

Rubber-metal parts Rubber moulded parts Sealing elements

Brake booster diaphragms


Rubber to Metal Products Designed for vibration control.

Cylindrical, Disc and Conical Springs

Bushings

Buffers

Construction Bearings

Special Mounts


Mounts and bushings for passenger cars.


Mounts and bushings for truck, construction vehicle and rail industries.


Moulded Parts

Moulded Parts are utilized especially for protection of movable machine parts, shock absorption, noise - vibration reduction etc. They are made of various compounds – SBR, NBR, EPDM, ECO, AEM,H-NBR, CR, CSM, FKM, AU.

Bushings

Cable Sleeves

Dust Guards

Covers

Bumpers

Hoses

Rubber Springs

Diaphragms

Special O – rings

Bellows

Diaphragm for brake boosters


They are designed for sealing areas of machine parts and assemblies filled with oils, greases, fuels and other industrial liquids.

Rotary Shaft Seals

Valve Stem Seals

Bearing Seals

Shock Absorber Seals

Pneumatic Cylinder Seals

Sealing Elements

Crank shaft seals

Rotary

shaft seal


Reference list

Direct Supplies Sub Supplies Non Automotive


Group technical developmentProvides concepts, design, calculations, simulations compounds design parts tuning and complete tests

Resources 44 engineers working for R&D and 35 in industrial engineering in-house test laboratories, compounds laboratories, prototype workshop, tools manufacturing

Design and computation Design tools Pro/ENGINEER-Wild Fire, Catia, AutoCAD

Virtual injection moulding

FEA computation - MARC, MENTAT.


In – house compounds design and tunning

Chemicals and compounds testing

Technical development - Compounds


Metrology and product test

Dimensional measurement equipment

• 3D contact dimensional measurements system WENZEL

• Optical system Mitutoyo

• Camera system

• Standard gauges and callipers

Static properties measurement devices

• UTS 10 kN

• UTS 100 kN

• Schopper 10 kN


Rotary shaft seal leakage test stands

Valve stem seal test stand

Dynamic properties and durability measurement systems

• Schenck: 10kN, 0 to 400 Hz

• Tester P1: 10 kN

• Multiaxial hydropuls INOVA• klimatic chamber (-40°Cup to+250 °C)

Dynamic signal measurement

• Multianalyzer PULSE

Product and lifetime test Multi axis dynamic test stand


Production



Rubber products

Seals BellowsPipes Gaskets Pipes with valves CoversGrommets Rubber -foil productsPipeline seals Rubber with plastics

Rubber profiles Solid and cellular rubber profiles

A wide range of rubber profiles of various shapes, cross

sections, colours, hardness and dimensions is available for the

application in:

Automotive

Construction

White goods

Industrial applications

Production programme


Hoses reinforced with fabric

coupling elbowes reductions

Silicone HTV + LSR mechanical rubber O-rings flat rings collars cuffs bushings stops foils

Silicone profiles

Strategic goals of Technical Rubber Division

to provide progressive growth of turnover in the next 5 years

to provide permanent competitiveness with respect to price, function and quality

constant improvement of customer services

to become a strategic supplier of our customers

to extend cooperation with OEMs and their suppliers

to increase a level of cooperation with our customers by permanent improvement in

manufacturing processes and product supplies


Thank you for your attention

RUBENA a.s. RUBENA a.s.

Akademika Bedrny 531/8aAkademika Bedrny 531/8a

500 03 Hradec Králové500 03 Hradec Králové

Czech Republic Czech Republic

tel.: 00420/49/5753 111tel.: 00420/49/5753 111

fax: 00420/49/5753 186fax: 00420/49/5753 186

e-mail: [email protected]: [email protected]

http://www.cgs.euhttp://www.cgs.eu


rubena sbu-sas

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