run by lean institute turkey study mission japan · storage and shipping center for small and...

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study mission 2016 november 5 - 13 japan run by Lean Institute Turkey

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Page 1: run by Lean Institute Turkey study mission japan · storage and shipping center for small and medium-sized local and overseas factories; inventory, shipping and installation processes

study mission

2016november 5 - 13

japan

run by Lean Institute Turkey

Page 2: run by Lean Institute Turkey study mission japan · storage and shipping center for small and medium-sized local and overseas factories; inventory, shipping and installation processes

5 factory visits including

Toyota Motor

TEC

trainings

translation from Japanese

to English

Accompaniment of a senior LIT*

Consultant

sightseeing

excursions

detailed program

why Japan…

+ visit of Toyota Industry Museum which is effective like a factory

+ experienced trainers retired from Toyota

+ during trainings and factory visits

+ observing traditional and modern ways of

Japanese culture and its reflection on

Toyota Production System

+ focusing only to observe and learn and enjoy

a program that covers many details

*Lean Institute Turkey

Page 3: run by Lean Institute Turkey study mission japan · storage and shipping center for small and medium-sized local and overseas factories; inventory, shipping and installation processes

STUDY MISSION JAPAN - sectors

from 2010 to 2016

7 programs

188 participants from 89 companies

Page 4: run by Lean Institute Turkey study mission japan · storage and shipping center for small and medium-sized local and overseas factories; inventory, shipping and installation processes

STUDY MISSION JAPAN - title

Page 5: run by Lean Institute Turkey study mission japan · storage and shipping center for small and medium-sized local and overseas factories; inventory, shipping and installation processes

for participants’ feedbacks with English subtitle;https://www.youtube.com/watch?v=3fUi-o6bq0Y&list=PLK-azZKKtVPmDS1Te_YWk-

GE9dfKa5ZkZ&index=8

https://www.youtube.com/watch?v=1gW-t95uXdg&list=PLK-azZKKtVPmDS1Te_YWk-GE9dfKa5ZkZ&index=4

for participants’ feedbacks in Turkish;

https://www.youtube.com/user/yalinenstitu/playlists

feedbacks

Page 6: run by Lean Institute Turkey study mission japan · storage and shipping center for small and medium-sized local and overseas factories; inventory, shipping and installation processes

program

Nov. 10, Thursday

TECWorkshop

Nov. 11, Friday

Factory visit - 4

Factory visit -5

Nov. 12, Saturday

TECTraining

Tokyo transfer

Nov. 13, Sunday

Tokyosightseeing

+

leaving* Tokyo

Nov. 14, Monday

Leaving Tokyo

Nov. 5, Saturday

check-in Otel at Nagoya

Nov. 6, Sunday

TEC Training

Toyota Industry Museum visit

Nov. 7, Monday

TEC Training

Factory visit - 1

Nov. 8, Tuesday

Factory visit - 2

Factory visit - 3

Nov. 9, Wednesday

Kyotosightseeing

Lean Institute Turkey keeps the right of changing the program.

Page 7: run by Lean Institute Turkey study mission japan · storage and shipping center for small and medium-sized local and overseas factories; inventory, shipping and installation processes

TTPS (Total Toyota Production System)

Quicking Workshop and 5S Quality Kaizen

Visual Management

Process Kaizen

Logistic Kaizen, KANBAN

Role of Manager and Supervisor

content of training Lean Institute Turkey keeps the right of changing the topics.

Page 8: run by Lean Institute Turkey study mission japan · storage and shipping center for small and medium-sized local and overseas factories; inventory, shipping and installation processes

factory visits

TOYOTA MOTOR CORPORATION - MOTOMACHI

welding and assembly lines to observe the basic elements of the Toyota Production System; 5S, Andon, Pokayoke, the car flow (mixed production)

TOYOTA MOTOR CORPORATION - OGUCHI PARTS CENTER

storage and shipping center for small and medium-sized local and overseas factories; inventory, shipping and installation processes

CHIYODA INDUSTRIES – SEAT FRAME FACTORY

manufacturing processes

GS – ELETECH

automobile electronic wiring fragments, manufacturing processes

AVEX INC.

tender small parts - oil pressure, fuel efficiency - manufacturing processes

Lean Institute Turkey keeps the right of changing the factories.

+ two museums; TOYOTA KAIKAN & TOYOTA INDUSTRY MUSEUMS

Page 9: run by Lean Institute Turkey study mission japan · storage and shipping center for small and medium-sized local and overseas factories; inventory, shipping and installation processes

fee

The fee includes

• All accommodation (single room, b & b in Nagoya and Tokyo)

• Transportation within Japan (bus, speedy train)

• Training and factory visits; trainers, materials, venue,translation, transport

• Lunches during the training and factory visits

• A dinner invitation by LIT & TEC

The fee

does not include

• Return flight ticket to Japan

• Travel insurance and other related travel costs

• Transfers to/from Airport to the Hotels

• All extras at hotels (mini bar, dry cleaning, telephone, etc.)

• Transport during the city tours and free times (subway, train, bus, taxi, etc.)

• Lunches except the training days (approx. – per meal 30 USD)

• Dinners except the dinner invitation (approx. – per meal 50 USD)

• Entrances of museums, temples, etc. during the city tours (approx. – total - 40 USD)

*these are net fee. %18 VAT will be included for companies located in Turkey.

6.800 USD*

per person

Page 10: run by Lean Institute Turkey study mission japan · storage and shipping center for small and medium-sized local and overseas factories; inventory, shipping and installation processes

application

until July 1

receiving applications

announcing the group (main and

reserve list)

invoice and payment

work

informing participants about the program

organization

July 4 – October 7 November 5 – 13

Page 11: run by Lean Institute Turkey study mission japan · storage and shipping center for small and medium-sized local and overseas factories; inventory, shipping and installation processes

If you like to be in this group please complete the Application Form and send it to Buket Kanber’s attention before JULY 1st. Since the group number will be limited please consider sending your application before the dead-line. Fax: +90 212 271 84 52 / E-mail: [email protected]

The participants’ number is very important for realization the organization. Cancellations on confirmed applications are non-refundable. You could change the name of the participant.

A main list will be created by application date. If the group size is exceeded a reserve list will be kept in order to replace.

Invoicing and payment will be start after confirming the program.

The group need to be clarify and all the payments must be completed 30 days ago.

application

Page 12: run by Lean Institute Turkey study mission japan · storage and shipping center for small and medium-sized local and overseas factories; inventory, shipping and installation processes

Lean Institute Turkey www.lean.org.tr

Lean Institute of Turkey – LIT (www.lean.org.tr) is a member of the Lean Global Network; a network of 17national institutes disseminating Lean philosophy, methodology and practice (http://www.leanglobal.orghttp://planet-lean.com/).

LIT was established in 2002 to support companies and organizations to grow their strategic potential, fulfill their vision and targets in an ever increasing globalized world. We are very confident and full of more energy with the results achieved so far and spread the work in a wider scale of sectors and regions. Surely, Lean Transformation is the New Challenge.

LIT offers unique consulting and training services based on increased competitiveness linked with operational flexibility; dramatic improvement in quality, time to market, time cost, resource maximization, quality and knowledge sharing by following well tested and adapted Lean practices, methods and tools.

Page 13: run by Lean Institute Turkey study mission japan · storage and shipping center for small and medium-sized local and overseas factories; inventory, shipping and installation processes

for detailed information;

Buket KANBER

[email protected]

+90 533 468 31 85

+90 212 271 84 51

www.lean.org.tr