rx-600e torsional coupling and center section retro€¦ · section campaign parts list: 259231-01:...
TRANSCRIPT
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RX-600E TORSIONAL
COUPLING AND CENTER
SECTION CAMPAIGN
PARTS LIST:
259231-01: TORSIONAL COUPLING
238322-01-C18: CENTER SECTION
238322-01-C4: RADIAL SEAL
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THE FOLLOWING PROCEDURE EXPLAINS THE STEPS REQUIRED TO
CHANGE THE CENTER SECTION SHAFT FROM THE PUMP DRIVE
ASSEMBLY AS WELL AS THE TORSIONAL COUPLING ATTACHED TO
THE FLYWHEEL OF THE ENGINE.
PLEASE READ AND UNDERSTAND THE ENTIRE PROCEDURE
BEFORE ATTEMPTING TO CHANGE THE CENTER SECTION AND
TORSIONAL COUPLING.
ALL SAFETY MEASURES SHOULD BE ADDRESSED BEFORE
STARTING THE PROCEDURE.
BEFORE STARTING THE PROCEDURE, PLACE THE MACHINE ON THE
LEG ASSEMBLY SAFETY BARS.
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REMOVE THE HOOD FROM THE
MACHINE
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ATTACH A 1/2 EYE BOLT THROUGH THE HOLES IN THE TOP OF THE
HOOD. SECURE A CLEVIS AND STRAP TO THE EYE BOLT AND SECURE
TO A CRANE CENTERED OVER THE HOOD.
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APPLY TENSION TO THE HOOD STRAPS
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REMOVE BOTH HOOD CYLINDER SHOULDER BOLTS
Once the Hood Cylinders are Removed. Use the Machines power pack and lower the hood
cylinders down to get them out of the way. Use the Crane and Stand the Hood up vertically.
ONCE THE HOOD CYLINDER SHOULDER BOLTS ARE REMOVED. USE THE
MACHINE’S POWER PACK AND LOWER THE HOOD CYLINDERS DOWN TO GET
THEM OUT OF THE WAY. USE THE CRANE AND STAND THE HOOD UP VERTICAL.
AT THIS POINT, POWER IS NO LONGER NEEDED TO THE MACHINE.
LOCK AND TAG OUT THE BATTERY DISCONNECT SWITCHES TO THE MACHINE.
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LEFT SIDE
RIGHT SIDE
•REMOVE THE (QTY 2) 3/8 BOLTS FROM THE HOOD PINS.
•REMOVE THE PINS
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RAISE HOOD OFF THE MACHINE
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REMOVE THE LOWER BELT
HOUSING DOOR
REMOVE THE BOLTS
FROM THE HINGE
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SECURE THE SIDE PANEL WITH A CHOKED STRAP
ATTACHED TO A CRANE
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REMOVE THE 3/8 BOLTS ON THE
SIDE PANEL
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LOCATE THE HYD. TANK DRAIN VALVE ON THE RIGHT SIDE OF THE
MACHINE AT THE BOTTOM OF THE HYD TANK. REMOVE THE 12 JIC CAP
AND ATTACH A DRAIN HOSE.
HYDRAULIC TANK
CAPACTIY:
90 GAL
NOTE: AT 90 GAL
THE TANK IS AT 90%
CAPACITY. AT 100%
CAPACITY THE TANK
WILL OVERFLOW
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DRAIN THE HYDRAULIC TANK
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REMOVE THE HEAT SHIELD COVERING THE TURBO IN
ORDER TO ACCESS THE CLAMP ON THE TURBO
EXHAUST PIPE
REMOVE THE FOUR BOLTS
HOLDING THE HEAT
SHIELD
REMOVE THE 3 3/8 BOLTS
HOLDING THE HEAT SHIELD
NOT PICTURED BUT THIS
BOLT IS DOWN
UNDERNEATH
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EXHAUST PIPE REMOVAL
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ONCE THE HEAT SHIELD IS REMOVED,
THE EXHAUST PIPE CLAMP CAN BE
ACCESSED. LOOSEN THE CLAMP IN
ORDER TO RELEASE THE PIPE
REMOVE THE EXHAUST PIPE FROM THE MACHINE
REMOVE THE CLAMP AT THE
AFTERTREATMENT UNIT.
NOTE: THE EXHAUST WRAP DOES NOT
NEED TO BE REMOVED FROM THE PIPE
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LOCATE THE REAR VALVE MANIFOLD BLOCK
ATTACHED TO THE TOP OF THE PUMP DRIVE
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MARK AND REMOVE ALL THE DIN CONNECTORS FROM THE REAR
VALVE MANIFOLD
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MARK AND REMOVE ALL THE DIN CONNECTORS FROM THE
MULTIFUNCTION VALVE ON THE TOP OF THE HYDRAULIC TANK
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DEPENDING ON THE ROUTING OF THE REAR CAMERA CABLE. THE
CABLE MAY HAVE TO BE DISCONNECTED FROM THE CAMERA AND
ROUTED BACK TO THE FRONT OF THE MACHINE TO CLEAR THE PUMP
DRIVE.
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MISC CABLES WILL NEED TO BE REMOVED AND CLEARED FROM
THE PUMP DRIVE.
HYD OIL
TEMPERATURE
SENSOR
COOLANT LEVEL
SENSOR AT THE SURGE
TANK
THIS CABLE RUNS TO
THE AFTERTREATMENT
UNIT AND THE
COOLANT LEVEL
SENSOR
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REMOVE THE
AFTERTREATMENT COVER
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REMOVE THE 3 SENSOR CABLES FROM
THE AFTERTREATMENT
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ONCE THE SENSOR CABLES ARE DISCONNECTED, FEED THEM
THROUGH THE SIDE WALL AND PULL THEM BACK THROUGH THE
MACHINE WITH THE COOLANT LEVEL SENSOR. BACK TRACK THE
CABLES FAR ENOUGH TO CLEAR THE PUMP DRIVE.
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MARK AND REMOVE THE 4 EDC CONNECTORS
FROM THE PUMPS
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ONCE ALL OF THE ELECTRICAL CONNECTORS
HAVE BEEN MARKED AND REMOVED, CLEAR
THE LINES FROM THE PUMP DRIVES.
THE DIN CONNECTOR CABLES WILL BE REMOVED
TOWARD THE REAR OF THE MACHINE.
THE SENSOR CABLES AS WELL AS THE CAMERA
CABLE WILL BE ROUTED TOWARDS THE FRONT
OF THE MACHINE.
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REMOVE THE FILTER BANK
MARK ALL THE HYD HOSES TO THE FILTER BANK. REMOVE THE HOSES
FROM THEIR COORDINATING PUMPS. THE HOSES WILL BE REMOVED
FROM THE MACHINE STILL ATTACHED TO THE FILTERS AS SHOWN IN
THE PICTURE ABOVE.
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FILTER BANK REMOVAL
CHOKE A STRAP AROUND THE FILTER BANK AND REMOVE THE
2 SETS OF ½ BOLTS ON BOTH SIDES OF THE FILTER BANK.
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REMOVE THE HYDRAULIC HOSES
PER PUMP
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PRIMARY CONVEYOR PUMP
•CASE DRAIN HOSE DOES NOT HAVE TO BE REMOVED FROM THE PUMP.
•ONCE THE HYDRAULIC TANK IS DRAINED. THE SUCTION LINE CAN BE
REMOVED FROM THE TANK.
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PRIMARY CONVEYOR PUMP CONT.
CASE DRAIN HOSE
STAYS ATTACHED
LOOP FLUSHING
HOSE STAYS
ATTACHED
SUCTION LINE IS
DISCONNECTED FROM
THE TANK.
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SECONDARY CONVEYOR PUMP
•CASE DRAIN HOSE DOES NOT HAVE TO BE REMOVED. THERE IS A BRANCH TEE
CONNECTING THE CASE DRAIN FROM THE PRIMARY AND SECONDARY CONVEYOR
PUMPS. THESE HOSES DO NOT HAVE TO BE REMOVED FROM THE MACHINE.
•SUCTION HOSE WILL REMAIN ON THE PUMP AND BE REMOVED FROM THE TANK
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SECONDARY CONVEYOR CONT.
CASE DRAIN HOSES WITH
RUN TEE. DO NOT NEED TO
BE REMOVED.
SUCTION
LINE
REMAINS
ON THE
PUMP
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AUXILIARY PUMP
•CASE DRAIN IS THE ONLY HOSE THAT CAN REMAIN ON THIS
PUMP
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TRAVEL PUMP
CASE DRAIN IS THE ONLY HOSE THAT DOES NOT HAVE TO BE
REMOVED FROM THIS PUMP.
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TRAVEL PUMP CONT.
FORWARD
PRESSURE HOSE
CAN BE REMOVED
FROM THE
MANIFOLD
MANIFOLD MOUNTED TO
THE MOTOR MOUNT
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FAN PUMP
MAKE SURE TO
REMOVE DIN
CONNECTOR FROM
THE SOLENOID
CASE DRAIN HOSE IS THE ONLY ONE THAT DOES NOT NEED TO BE
DISCONNECTED.
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FAN PUMP CONT.
CASE
DRAIN
32 JIC CAP
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MISC HOSES TO BE REMOVED
REMOVE THE THIS
TEE FROM THE
CASE DRAIN UNCLAP THE
CLUTCH HOSE
REMOVE
HOSE TO
THE CLUTCH
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MISC HOSES CONT.
REMOVE THE HOSE
FROM THE END OF THE
CASE DRAIN
MANIFOLD
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PREPARE THE PUMP DRIVE FOR
REMOVAL
REMOVE THE TWO M20 BOLTS FROM
THE TOP OF THE PUMP DRIVE AND
INSTALL TWO M20 LIFTING EYES.
QTY 2
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MANUEVER A CRANE OVER THE PUMP DRIVE
AND ATTACH A SPLITTER CHAIN TO THE M20
LIFTING EYES
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RUN A CHOCKED STRAP AROUND THE NECK OF THE
CLUTCH
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ATTACK A COME-ALONG BETWEEN THE STRAP AND THE RING
OF THE SPLITTER CHAIN
NOTE: ATTACHING A COME-
ALONG BETWEEN THE STRAP
AND THE RING ON THE SPLITTER
CHAIN, WILL ALLOW FOR TILT
ADJUSTMENTS TO BE MADE.
ONCE THE COME-ALONG IS IN PLACE. APPLY A SMALL AMOUNT OF
TENSION TO THE CHAINGE
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REMOVE THE 12 (7/16) BOLTS HOLDING THE BELL HOUSING
ONTO THE FLYWHEEL OF THE ENGINE
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ONCE THE BOLTS ARE REMOVED FROM THE BELL HOUSING, REMOVE
THE BOLTS FROM PUMP DRIVE MOTOR MOUNTS. THERE WILL BE FOUR
BOLTS ON EACH SIDE OF THE PUMP DRIVE.
MACHINE REAR SIDE
OF THE PUMP DRIVE MACHINE FRONT SIDE OF
PUMP DRIVE
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REMOVE THE CLUTCH SUPPORT BRACKET IN
THE BELT GUARD OF THE MACHINE
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REMOVE THE REAR MANIFOLD FROM THE BRACKET
ATTACHED TO THE PUMP DRIVE
•REMOVE THE 4 (3/8)
BOLTS ON THE BOTTOM
OF THIS MANIFOLD.
•ONCE THE BOLTS ARE
OUT OF THE MANIFOLD.
FOLD THE MANIFOLD
BACK OUT OF THE WAY
OF THE PUMP DRIVE.
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AT THIS POINT, THE PUMP DRIVE IS READY FOR REMOVAL.
• MAKE SURE THERE IS SLIGHT TENSION ON THE CHAIN AND STRAP
ATTACHED TO THE PUMP DRIVE.
•THE CENTER SECTION SHAFT WILL HAVE TO SLIDE OUT OF THE
COUPLING APPROXIMATELY 3 IN.
•USE PRY BARS OR A POWER PACK TO PUSH THE PUMP DRIVE
OUTWARDS.
•MAKE SURE TO PUSH THE PUMP DRIVE EVENLY OFF THE TORSIONAL
COUPLING.
(ACCESS POINTS ARE IN THE FOLLOWING SLIDES)
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SIDE OF THE PUMP DRIVE TOWARDS
THE FRONT OF THE MACHINE
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SIDE OF THE PUMP DRIVE TOWARDS
THE REAR OF THE MACHINE
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REMOVE THE PUMP DRIVE FROM THE MACHINE
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DRAIN THE OIL OUT OF THE PUMP DRIVE
DRAIN PLUG ON
BOTTOM
FLUID CAPACITY:
13 QUARTS
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USE THE COME-ALONG TO LAY THE PUMP DRIVE DOWN ON ITS BACK.
PLACE 2X4’S UNDER THE BELL HOUSING AND MANIFOLD BRACKET.
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REMOVE THE QTY 12 (10 MM) CLUTCH BOLTS
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TAKE QTY 2 10 FT STRAPS AND CHOCK THEM AROUND
THE NECK OF THE CLUTCH. ATTACH TO A CRANE AND
LIFT VERTICALLY OFF OF THE PUMP DRIVE
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REMOVE THE CLUTCH ADAPTER RING FROM THE PUMP DRIVE.
(THE UNIT WILL COME OUT IN ONE PIECE. DO NOT WORRY ABOUT REMOVING THE OUTER BOLTS)
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WRAP TWO STRAPS THROUGH THE ADAPTER AND LIFT
THE ADAPTER PLATE OFF THE PUMP DRIVE.
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REMOVE THE (QTY 8) M12 X 30 BOLTS FROM
THE CENTER SECTION
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TAKE QTY 2 OF THE EXISTING BOLTS AND USE THEM FOR PUSH
OFF BOLTS IN THE TWO HOLES.
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LIFT OUT OLD CENTER SECTION FROM THE
PUMP DRIVE
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REMOVE THE EXISTING OIL SEAL
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USE A HIGH PERFORMANCE SILICONE GASKET MAKER AND APPLY
TO THE EXTERIOR RING AS SHOWN ABOVE.
LOCTITE
5699 GREY
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INSTALL THE NEW CENTER SECTION.
(DO NOT INSTALL RADIAL SEAL)
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INSTALL THE QTY 8 BOLTS FROM THE
CENTER SECTION. (USE 242 LOCTITE)
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RE-INSTALL THE CLUTCH PLATE ADAPTER.
USE 271 LOCTITE ON THE QTY 8 BOLTS
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TORQUE BOLTS TO 250 FT LBS.
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RE-INSTALL THE CLUTCH TO THE PUMP DRIVE.
(USE 242 LOCTITE)
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USE THE CRANE AND STRAP TO STAND THE PUMP DRIVE ASSEMBLY
BACK UP VERTICAL.
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INTERNAL PUMP DRIVE SIDE EXTERNAL PUMP DRIVE SIDE
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THE SEAL SHOULD BE
FLUSH AGAINST THE
FACE OF THE PUMP
DRIVE
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REFILL THE PUMP DRIVE WITH 13 QUARTS OF
(SUMMIT SH1010 POLY-ALPHA –OLEFIN BASED SYNTHETIC
LUBE)
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REMOVE TORSIONAL COUPLING FROM THE
FLYWHEEL OF THE ENGINE
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•REMOVE THE SOC-HD BOLTS AT 3 O’CLOCK AND 9 O’CLOCK POSITIONS FIRST.
•INSTALL (QTY 2) ½ X 6” BOLTS INTO THESE LOCATIONS.
•REMOVE THE REMAINING SOC-HD BOLTS FROM THE TORSIONAL COUPLING
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SLIDE THE TORSIONAL COUPLING AWAY FROM THE
FLYWHEEL OF THE ENGINE
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•RUN A STRAP THRU THE CENTER OF THE TORSIONAL COUPLING AND ATTACH TO
A CRANE WITH SLIGHT TENSION
•REMOVE THE (QTY 2) ½ X 6” BOLTS
•LIFT TORSIONAL COUPLING OUT OF THE MACHINE
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THE OLD TORSIONAL COUPLING WAS A TWO PIECE
COUPLING. MAKE SURE BOTH THE COUPLING AND THE
SPACER RING ARE BOTH REMOVED FROM THE FLYWHEEL OF
THE ENGINE
SPACER
RING
TORSIONAL
COUPLING
![Page 80: RX-600E TORSIONAL COUPLING AND CENTER SECTION RETRO€¦ · section campaign parts list: 259231-01: torsional coupling 238322-01-c18: center section 238322-01-c4: radial seal](https://reader036.vdocuments.net/reader036/viewer/2022090608/605e7cba5fad9f1d402f4e82/html5/thumbnails/80.jpg)
THE NEW STYLE TORSIONAL COUPLING HAS THE SPACER RING BUILT
INTO THE TORSIONAL COUPLING. THIS RING IS HELD TOGETHER BY
(QTY 2) 3/8 SOC HD BOLTS.
(DO NOT REMOVE THESE BOLTS)
NEW TORSIONAL COUPLING
![Page 81: RX-600E TORSIONAL COUPLING AND CENTER SECTION RETRO€¦ · section campaign parts list: 259231-01: torsional coupling 238322-01-c18: center section 238322-01-c4: radial seal](https://reader036.vdocuments.net/reader036/viewer/2022090608/605e7cba5fad9f1d402f4e82/html5/thumbnails/81.jpg)
LIFT NEW TORSIONAL COUPLING INTO PLACE IN THE ENGINE
COMPARTMENT. (NOTE THE STAMP ON THE NEW TORSIONAL COUPLING
INDICATING FLYWHEEL SIDE.)
THIS IS THE FLYWHEEL SIDE
OF THE TORSIONAL
COUPLING
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INSTALL THE NEW TORSIONAL COUPLING TO THE FLYWHEEL OF
THE ENGINE
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USE 242 LOCTITE AND RE-INSTALL THE
(QTY 8) ½ X 2 ¾ SOC HD BOLTS
TORQUE BOLTS TO 85 FT LBS
![Page 84: RX-600E TORSIONAL COUPLING AND CENTER SECTION RETRO€¦ · section campaign parts list: 259231-01: torsional coupling 238322-01-c18: center section 238322-01-c4: radial seal](https://reader036.vdocuments.net/reader036/viewer/2022090608/605e7cba5fad9f1d402f4e82/html5/thumbnails/84.jpg)
RE-INSTALL THE PUMP DRIVE ASSEMBLY TO THE ENGINE
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ONCE THE PUMP DRIVE ASSEMBLY IS
RE-INSTALLED IN THE TORSIONAL
COUPLING. REPEAT THE STEPS OF
THIS PROCEDURE IN REVERSE IN
ORDER TO PUT THE MACHINE BACK
TOGETHER.