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s SINUMERIK 840D sl 2013-2-19 CNC Software with ShopMill 1.4 SP3 HF1

© Siemens AG, 2010 I DT MC R&D 51 Page1 of 21 All rights reserved

____________________________________________________________________________________ SINUMERIK 840D sl, CNC system software 6 axes ) 6FC5841-1XG11-2YA0 and ShopMill HMI, 6 languages, on CF Card; with license ) Export 6FC5841-1XG11-2YA0 SINUMERIK 840D sl, CNC system software 31 axes ) 6FC5841-3XG11-2YA0 and ShopMill HMI, 6 languages, on CF Card; with license ) Export 6FC5841-3XG11-2YA0 ____________________________________________________________________________________ Information about installing and operating the software on SINUMERIK NCU 710.1, NCU 710.2, NCU 720.1, NCU 720.2, NCU 730.1, NCU 730.2. The Software Version 1.4 SP3 HF1 (internal version 01.04.03.01.001) comprises the following components: NCK (incl. NRK) V67.11.02 SINAMICS V02.40.64 PLC OpSys V20.70.39 FB15(sl) V01.04.15 CP V01.32.08 MCP_CLIENT V01.04.35 HMI Embedded V07.20.26 ShopMill V07.20.18 Linux basic system V01.60.15 Adapting cycles V07.01.09 Technology cycles V07.03.14 Meas. cycles V07.03.06.01 ISO cycles V06.05.04 Functional improvements included in 1.4 SP3 HF1. New drive system. Functional improvements included in 1.4 SP3 PR No. AP00312351 AP00438906 AP00462110 AP00561768 AP00650537 AP00680644 AP00708548 AP00727423 AP00732897 AP00735139 AP00750540 AP00758509 AP00760407 AP00764173 AP00781359 AP00786501 AP00787396 AP00788173 AP00790723 AP00798904 AP00802917 AP00824203 AP00824205 AP00826082 AP00828840 AP00831604 AP00839243 AP00839627 AP00845355 AP00845916 AP00855132 AP00865595 AP00868195 AP00870845 AP00871113 AP00883130 AP00883866 AP00885930 AP00886036 AP00889698 AP00891065 AP00896697 AP00903836 AP00906862 AP00908541 AP00915145 AP00928623 AP00929238 AP00935867 AP00945243 AP00954995 AP00955240 AP00967338 AP00967383 AP00980739 AP00982791 AP00996659 AP00948527 AP00948493 AP00948509 Regarding NCK changes, see the paragraph Functional improvements in NCK 67.11.00 (or later). In contrast to SW 1.4 SP1 / SP2, a new PLC basic program is not required. 1. Installing the NCU software: For installing the NCU software you require the NCU service system V02.50.21 or higher on USB stick. New installation can be performed only using the NCU service system and TCU with keyboard or WinSCP.

SINUMERIK 840D sl 2013-2-19 CNC Software with ShopMill 1.4 SP3 HF1

© Siemens AG, 2010 I DT MC R&D 51 of 21 All rights reserved

Installation without TCU or WinSCP can only be performed using an USB stick which has been prepared for automatic upgrade (see below). 1.1 Installation of the NCU service system on USB stick: The NCU service system is stored as a USB stick image in directory emergency_bootsys_ncu on the supplied DVD. The copy routine installdisk.exe is stored in the same location. Connect a 512MB (or higher) USB stick, recommended type Siemens 6ES7648-0DCx0-0AA0, to your PG or PC (with Windows XP) and note down the letter of the drive to which the stick is connected. Call installdisk to copy the NCU service system to the USB stick: installdisk --verbose --blocksize 1m <Image file> <Drive letter:> ( -- means 2x minus sign) Example: installdisk --verbose --blocksize 1m D:\ emergency_bootsys_ncu\linuxbase-512M.img X: or installdisk --verbose --blocksize 1m D:\ emergency_bootsys_ncu\linuxbase-resize.img X: (When using the...resize.img, boot the NCU once from USB stick in order to unpack the image on the stick). It is best to copy the image in a DOS shell. For this, you require administrator rights on your PG / PC. After completion of installdisk remove the USB stick from the PG / PC and insert it again. Under Windows you can now see an empty USB stick. Now copy the desired NCU software (file with extension .tgz) from directory ncu_sw on the supplied DVD to this USB stick. The USB stick can be connected to one of the two USB connectors of the NCU 7x0. The NCU will boot from this USB stick after power ON. The system operates either via a TCU that is connected to the NCU, or via PG / PC through WinSCP under "Open Terminal". Instructions on how to use the NCU service system can be found in documentation /IM7/ on the DVD supplied. 1.2 Upgrading an NCU 7x0 with NCU SW version 1.3 or higher When the software is upgraded, all user data are maintained on CF card in the directories /user, /addon, /oem. The license key is maintained as well. When upgrading systems with several NCUs / PCU50 please refer to section 7 with regard to networking!

o Boot the NCU from the USB stick (see 1.1). o Select the service shell by pressing F2 / softkey 2. o Log on with the user name "manufact". An external keyboard may be required for this, as user names

must be written in lowercase letters. o Enter the following command after the operator prompt $ of the service shell:

sc restore -update /data/<ncu-sw>.tgz Software update will be completed when prompt $ is displayed again.

o Remove the USB stick. o Boot the NCU (F3 / softkey 3 "Restart"). o You can now start the PLC, drives and NC.

1.2.1 Upgrading using WinSCP Systems without TCU on the NCU can be upgraded using WinSCP, for example from a PCU 50. Use WinSCP and the user name "manufact" to log on to the NCU and copy the desired NCU software (file ending in .tgz) from the delivered DVD available in directory ncu_sw to /card/user/system/home/manufact on the NCU. Enter the following command under Commands / Open Terminal: sc restore -update -force <ncu-sw>.tgz Software installation will be completed when the message "Syncing disks .... done" is displayed. Then reboot the NCU. File <ncu-sw>.tgz on the NCU should be deleted. Remark: During the installation a message might be displayed informing you that the communication peer has not reacted for a while. This message can be ignored. Do not disconnect when messages like that are displayed.



1.2.2 Automatic upgrade using a bootable USB stick: You can perform an automatic “update -restore“ or “update -full“ using the correspondingly prepared USB stick >= 1GB. For this, you have to copy a script (autoexec.sh) and the NCU software onto the stick. The script name may not be changed. The NCU software copied onto the stick must be renamed into update.tgz or full.tgz. Then set the rotary switch SIM/NCK on the NCU to the position 7 and boot the NCU from the stick. The script only runs in switch position 7. Otherwise, the system boots from the stick and branches to the service menu. On the basis of the NCU software designation, the script decides whether to perform “restore -update“ or “restore -full“. In addition, the script performs a data backup of the CD card before restoring the necessary data. The sequence of the individual script steps can be traced via the 7-segment display resp. on the TCU. The exact meaning of displays and individual steps is described in a separate document. The script is included with the delivered DVD. 1.3 New installation on the card or upgrade from SW 1.3 IMPORTANT: This procedure completely deletes all data on the CF card; this applies also to an empty CF card.

o Boot the NCU from the USB stick (see 1.1). o Select the service shell by pressing F2 / softkey 2. o Log on as "manufact" user; when the CF card is empty use "admin", password "SUNRISE" instead. An

external keyboard may be required for this, as user names must be written in lowercase letters. o Enter the following command after the operator prompt $ of the service shell:

sc restore -full /data/<ncu-sw>.tgz Software installation will be completed when prompt $ is displayed again.

o Remove the USB stick. o Boot the NCU (F3 / softkey 3 "Restart" or power OFF/ON). o When the system is started with TCU(s) for the first time, the TCU(s) must be logged on to the system.

Enter the TCU name (default TCUx) and the address of an assigned MCP. o You can now start the PLC, drives and NC.

2. General information:

o After the new installation of NCU software 1.4 SP3 on CF Card, a general reset of the NCU and PLC must be performed: Change the SIM/NCK switch into position 1, the PLC switch into position 3 and perform a power OFF/ON.

o NCU710 / NCU720: The PLC program must initiate an immediate (approx. 20 sec) reaction to alarm "2120 NCK fan alarm" by stopping the axes in a controlled manner.

o NCU730: The PLC program must initiate an immediate (approx. 20 sec) reaction to alarm "2120 NCK fan alarm" by stopping the axes in a controlled manner, if no double fan module is used.

o NCU710 / NCU720: The NCU will not power up if a fan module is not installed or if the fan is defective. This applies to NCU 730 with double fan module only in the case of failure of both fans.

o Alarm 15122 "%1 data have been restored, of which %2 machine data, %3 error" If %3 indicates that more than zero errors have occurred, it is not advisable to continue working with the data. To avoid further problems, you should read in an up-to-date backup copy of the data.

o It is not always possible to port an NCK series startup file from 840D powerline without processing to 840D sl.

o Prior to overwriting a licensed CompactFlash Card, a backup of the license key is absolutely necessary. The key is available in file ‘keys.txt’ and is stored under the path /card/keys/sinumerik The backup of the key can be carried out, for example, with WinSCP, by the PG / PC.

o Each license is assigned to a specific CompactFlash Card (card ID) and is valid only on the assigned card.

o Type B-MPI handheld unit In order to make the input / output image of the handheld available for the PLC, the handheld unit must be connected to the MPI bus of the solution line via the distributor 6FX2006-1B..01. The handwheel of the handheld can no longer be connected directly to the control system. The handwheel pulses are now transmitted to the control via Profibus. There are two options:

- In addition to the MPI distribution unit a handwheel connection module Profibus 6FC5303-0AA02-0AA0 is set. Two handwheels can be connected to this module.



- The handwheel is connected to an already existing machine control panel. Note the permissible cable lengths. When FB1 is parameterized as usual, the input / output image will no longer be transmitted automatically via the PLC base program. Transmission is now performed through global data. The hardware configuration of the PLC must be adjusted accordingly. A toolbox is required for configuring the hardware of the machine control panel or handwheel connection module Profibus nodes.

o Mini handheld unit An additional hardware is now required to operate a mini handheld with handwheel. As previously, the inputs are connected directly to the PLC I/O or can alternatively be integrated into the input image of the MCP IE (X51…) using a relevant connection kit. For transmitting the handwheel signals a machine control panel (Ethernet or Profibus) or a handwheel connection module Profibus is now required as for the type MPI handheld unit.

o Data backups should be read in in the order NC, PLC, drive. It will therefore make sense to create the NC, PLC and drive archives separately.

o The contour handwheel and velocity overlay with handwheel has only been approved for Profibus MCP. o The Reset button on the NCU enables a warm restart of the NCU module. It has not been ensured that

this will cause a warm restart of the entire system in all configurations. o Alarm 46xx: The machine data for the Ethernet handwheel must be checked.

Example for the first handwheel: MD11350[0]=7, 11351[0]=1, 11352[0]=1 o Combinations of NCUs with SINAMICS Sxxx CUs have not been released. Exceptions can only be

granted after prior consultation. o Spindle traversing with limited torque (Focon) or spindle traversing to fixed stop:

The HMI performance display is calculated and displayed as 100% of the limited torque. From NCK >= V67.05.03 and ADI4 board V01.04.04 and higher, the ADI4 board can be operated at the 840D sl with internal PLC 317.

o As before, Dbsi 1 has not been released in conjunction with SINUMERIK and integrated closed-loop drive control.

o An NCU Bios >= V1.4 is required to operate the 1GB CompactFlash card in an NCU730. As an upgrade is only infrequently required, the BIOS is only available through e_support.

3. Information about the NCK:

o If the number of part programs set via machine data nearly matches the currently available number, the value must be increased in the machine data (due to additional cycles).

o Interpolating movement of the positioning axes is prevented by alarm 8031 "...axis does not have IPO function".

o SPI and PW have (always) been key words and cannot be used as axis identifiers. o Function G643 (block-internal smoothing) has been released for applications in the tool change area

(e.g. optimizations for approaching the tool change position). The function has not been released for applications in the machining process.

o Function G644 (smoothing at max. possible dynamics) has been released for applications in the tool change area (e.g. optimizations for approaching the tool change position). The function has not been released for applications in the machining process.

o Software variant for a max. of six axes: The default setting for the number of axes is 3. o The "Extended measurement" function with distributed measuring input on the SINAMICS modules is

not available (MEAC, MEASA, MEAWA). o Gaps in the channel sequence are not permitted in systems with a maximum of two channels. o Access to drive data via system variable $nn_nn is not enabled. The only available system variables are

those transferred in telegram 116. o ESR has not been released. o ASUBs can now be started along the line of the 840Di functionality via the Profibus PLC I/Os. Machine

data settings must be selected by the same method used on the 840Di system. There are no high-speed NCK I/Os mapped in DB10 of the PLC. However, the ASUB start options used in earlier versions (i.e. from DB10 or FC9 via PLC program) are still available.

o With a 31-axis software on an NCU 710.1 you can use six out of 31 axes and two out of ten channels. o High-speed ET200 Simatic modules can be used as a replacement for the DMP modules used with



Powerline. For this, you can operate one of the two Profibus lines in synchronism with NCK 67.07.05 or later.

o When using a 31 axis software on an NCU710.x, 6 out of 31 axes and 4 channels out of 10 channels can be used.

o Machine data 10008 $MN_MAXNUM_PLC_CTRL_AXES is no longer included in the data record. It has been replaced by MD19160.

o If tool data are missing after series startup read-in (created with NCK < 62.13.00), the file must be read in again via HMI Advanced without deleting the NC.

o MD 10062 $mn_posctrl_cycle_delay must be zero. Check the available data backup. o MD 32250 $ma_rated_outval[ ] must have the value zero. o IMD (integrated monitoring & diagnostics):

Feedback in GUD variable _PM_MISSING_TOOL_REFRESH after writing the variables to "1" is updated only after image change.

o Safety: There is a new option handling referring to synchronized actions or synchronized action elements. Up to version 1.3 (NCK 62) synchronized action level 2 was set automatically at the same time with option SI. Thus, channel MD 28250, NUM_SYNC_ELEMENTS could be set to a value > 159. This has been changed with NCK version 67. Synchronized action level 2 is no longer included in Safety. Instead there is a new machine data, in which the synchronized action elements for SAFE.SPF are defined, i.e. MD 28251, NUM_SAFE_SYNC_ELEMENTS. This machine data can be written with maximum value 500 for option SLP_I_O=1, and with maximum value 5000 for option SPL_I_O=2. However, the number of synchronized action elements required should be determined in order to prevent the performance from being loaded unnecessarily. With system variable $AC_SAFE_SYNAC_MEM the relevant number of free SI synchronized action elements can be read. If this variable is called prior to starting and after running SAFE.SPF, the difference is the number of elements occupied by SAFE.SPF. This difference adding a certain reserve should be entered in MD 28251.

Index 1-5 must be indicated when writing MD 35300 via synchronized actions. o Safety: changed check sums of Safety integrated in the drive.

The check sum for these functions must be confirmed again due to new drive-integrated safety functions. In order to do this enter "95" (safety start-up) in parameter p10. Afterwards the parameters of the current check sum must be copied to the parameters of the planned check sum. p9798 to p9799 p9898 to p9899 Then reset p10 to zero. This will automatically save the values (p971=1 is set). Wait for the process of saving to be completed. These processes can also be triggered in HMI Advanced under Startup/NC/Safety Integrated using the softkeys "Activate startup mode" and "Deactivate startup mode".

o The auxiliary function M6 is no longer output by default after block search. Remedy: Change the auxiliary function group in MD 22040 $mc_auxfu_predef_group[5] into an unassigned group.

4. Notes on the PLC:

o A tool box V01.04.04 or higher and Step 7 version 5.3 or higher are required. o Step7 V5.4 SP2 with tool box V01.04.06, “English language“ setting: The SL NCUs are not listed in the

hardware catalog. Select “German language“ setting or curent tool box. o Activating the target configuration <> actual configuration function causes the PLC to stop.

Remedy: Run the test in the user program (e.g. with the SIMATIC modules FC125, FB125 in the corresponding fault OBs).

o The PLC module IM153-2 MLFB 6ES7 153-2AA02-0XB0 cannot be used. Remedy: 6ES7 153-1AA03-0XB0

o The PLC series commissioning archive must be generated when the PLC is stopped.



It cannot otherwise be guaranteed that the PLC will switch to cyclic operation when the data backup has been loaded.

o The star / delta switchover with FC17 requires several Sinamics parameters. Prerequisites: The relevant DDS/MDS must be set up in the drive. P827[0] P827[1] P827[n] must be set to different values. The contactor is switched over by the application. => P833, Bit0=1 The pulses are disabled by the drive => P833, Bit1=0 Initial PLC position: Star mode, therefore set bit 21.5 in the axis DB to “1” during power-up.

o Use NCU service interface X127 for startup and service only. o The machine control panel (MCP) is operated on Profibus or Ethernet. No mixed operation! o Profibus 1 must be configured so that the CU, supply and drive softkeys are displayed at the HMI. o The blocks FC1007 AG_LOCK, FC1008 AG_UNLOCK, FC1010 AG_CNTRL are not released. o The PLC function FORCEN has been released only with certain restrictions in combination with 840D sl.

It can be used with PLC317, PLC operating system >= V20.70.37 or later (1.4 SP1 HF9). o The VDI interface signal DB10.DBX57.3 may not be connected with 840D sl.

5. Information about the SINAMICS drive:

o No parallel use of measuring functions for i and n measurement via starter and HMI Advanced. Starter measurements require a Power OFF => ON and immediate measurement with the starter. Starter measurements must not be performed after HMI Advanced measurements.

o If a SINAMICS component is replaced and the software upgraded, the firmware release must be checked and, where necessary, the original firmware release restored. (Key word: Macro 150399) Firmware releases can be checked in the following parameters: Control unit R18 Firmware release of CU Supply R128 Firmware release of infeed Drive MD R128 Firmware release of power unit

R148 Firmware release of sensor module o For the time being, the starter is still required for determining the motor codes. o Mains voltages: For smooth operation in the target country the following parameters must be set in the

specified order: P010 = 1 P210 = rated mains voltage in the target country P211 = rated mains frequency in the target country P340 = 1 P3410 = 4 P3900 = 3 Save RAM to ROM Power OFF the system; power it ON again on the target network only. With the next ON command at ALM a network identification is run and the determined values are saved protected against power failure.

o The APC function increases the NCU load. Prior to using this function a performance estimate must be carried out.

o DMC20/HUB has not been released.

6. Information about HMI Embedded: o The HMI Embedded Software V07.20.xx is started automatically as a component of the NCU software

1.4 SP3 in the power-up of the NCU7x0. HMI Embedded is also referred to as an "internal HMI". o HMI Embedded can be operated only via a control panel with TCU connected via Ethernet to X120 on

the NCU7x0. o The configuring data such as PLC message and alarm texts and HMI option package ("Wizard") must be

stored on the CompactFlash Card in the NCU in the appropriate directories under /card/user/sinumerik/hmi/... or /card/oem/sinumerik/hmi/... (see documentation IM2, BE1). The file system on the CompactFlash Card can be accessed in "online" mode only, i.e. when the NCU is



running. The data can be transferred either by means of a USB stick or network link via the HMI operator interface (startup / HMI area) or by means of a network link and the WinSCP tool. IMPORTANT: File names of configuring files must normally be written in lowercase letters.

o Display MD 9990 SW_OPTIONS has no significance. All HMI options must be activated through license management.

o The option "Additional 256MB HMI user memory on the CompactFlash Card" is required to be able to store part programs and archives on the CompactFlash Card ("local drive"). Notice: An NCK general reset deletes the option and renders the "local drive" inaccessible until the option is set again. Existing data stored on the card are not affected.

o If you are operating an NCU without TCU (i.e. with HMI Advanced on PCU 50), it is advisable to deactivate HMI Embedded. You can do this by executing command "sc disable hmi" in the service shell.

o OP keyboards OP15AT / TP015AT allow uppercase/lowercase switchover by pressing Shift+Ctrl at the same time. In order to use the characters shown under Shift (e.g. Shift A => [ ) you have to activate the uppercase letters.

6.1 Limitations in HMI Embedded:

o Mouse operation is not supported, operation via touch panel (also HT8) is not permissible. o Copying a file on CF card by overwriting an already existing file with the same name will cause the

message "Internal error". The file with the same name must be deleted before. o Display MD 9210 USER_CLASS_WRITE_ZOA is not active for "active work offset" in the Parameter

area. o Display MD 9900 MD_TEXT_SWITCH does not have any effect. o Execution of part programs from a USB data carrier (execution from external, EXTCALL) has not been

enabled. o All projected network drives (access to server via Ethernet) must be permanently accessible during the

runtime of the HMI Embedded. o For starting up SINAMICS drives, an external HMI Advanced version 7.3 or commissioning tool 7.3 will

be required (the commissioning tool is included in the SINUMCOM CD). o Processing from external sources / EXTCALL is only permissible with single-channel machines. o Loadable compile cycles cannot be backed up or read in using NC series startup archive. Loadable

compile cycles are stored on the CF card of the NCU and retained in case of NC memory reset. They can be handled like HMI configuring data.

o In a parts program with EXTCALL calls, there must be at least one other NC block between two sequential EXTCALL calls with a processing duration of at least one second.

o On saving very large files on the CompactFlash Card the message "Please wait – File is being flashed" is displayed. This message must be acknowledged by pressing the Recall key. If the control is to be power OFF after saving of the file, you will have to wait for 1 second per MB file size.

o Drive alarms that are displayed immediately after ramp-up are displayed unformatted. o After reading in a NC series startup archive, an explicit restart of the HMI is required, e.g. through NCK

reset or operation with CTRL + Q, Enter o It is not possible to integrate a user boot screen.

7. Information about the NCU Basesoftware (LinuxBase)::

o The Linux operating system of the NCU7x0 is also referred to as the NCU Basesoftware, similar to the PCU Basesoftware for the PCU 50. You will find the relevant documentation in IM7 on the supplied DVD. The NCU base software ensures the start among other things of the NC, PLC, and HMI software during power-up as well as the booting of the TCU if it is present. The NCU Basesoftware is user-oriented, i.e. you must log in and enter a password in order to acquire specific access authorization. This current login and password protection is relevant only for accessing a Linux service shell or the CF card using WinSCP. For startup and servicing activities, the login ID is "manufact" and the password "SUNRISE" (case-sensitive!). To open the Linux service shell on the TCU, press keys "Area switchover" and "Recall" (F10 and F9) simultaneously, then "Scan for Servers", "2" or boot from the USB stick.

o For access via the network using WinSCP, enter the above mentioned login and password on the "Session" screen. This login procedure also applies after the NCU7x0 has booted from a USB stick with the NCU service system provided that executable NCU software is installed on the CompactFlash Card.



If this is not the case (e.g. if the CF card is empty), enter the login ID "admin" and password "SUNRISE". o You can display a list of the syntax of all available service commands in the service shell by running

command "sc help". o Important system and network settings in the NCU Base software are preset in file basesys.ini in

directory /card/user/system/etc and can be modified in this file. o In a machine configuration with several NCUs that are to communicate with one another, these must be

configured with different IP addresses in the same address group on X120. The DHCP server may only be active on X120 for 1 NCU. This will also apply for a PCU50.3 available in the network. This NCU is then the so-called boot server within the system network. The DHCP server of an NCU is powered off using service command "sc disable DHCPSvr -x120". The boot server must always be an NCU instead of a PCU50.3!

o In order to operate a PCU 50.3 with a PCU Base Software V8.0 SP2 or higher on NCUs with SW 1.4 SP3, the DHCP server MUST be activated on the NCU (NCU service command "sc enable DHCPSvr -x120") and on the PCU 50.3. For this purpose, start the "System Network Center" in the service mode of the PCU 50.3 and set the default configuration in the "TCU support" tab to "No boot support". This will cause the DHCP, TFTP and FTP services to be deactivated and VNC to be active only.

For operating MCP-IE, the entry "addrmode" in file mcp_client.ini of the NCU must be set to (HWS). This is the default setting (see /card/siemens/sinumerik/mcp_client). If TCUs / HT8 are available in the system and shall be switched to the PCU 50.3 (HMI Advanced) after power up, a file "config" (not config.ini!) must be created per TCU / HT8 onthe NCU under /user/common/tcu/<TCU- name>/common/tcu with the following contents VNCServer=192.168.214.241:0:password This is the IP address of the PCU 50.3 to which the TCU / HT8 shall connect during power up.

8. Notes on the Technology Cycles: NCU software 1.4 SP3 includes the technology cycles (standard cycles) 07.03.xx in an installable form. Installing the technology cycles: Step 1 – load archive Read in the necessary archive files:

cyccust_gr.arc ;*Archive for user cycles German cyccust_uk.arc ;*Archive for user cycles English cycles.arc ;*Archive with all standard cycles (milling and turning) cycmill.arc ;*Archive with all milling cycles cycturn.arc ;*Archive with all turning cycles defines.arc ;*Archive with definition files

In the "Services" area, select softkey "Program data" and navigate to "Cycle archive" with cursor keys; open with Input key. In the "Cycle archive" area, navigate to "Standard cycles" with cursor keys; open with Input key. Read in the necessary archive files by selecting the vertical softkey "Read in archive". Note: The archive files must be selected and read in individually. Once all the relevant archive files have been read in, you must perform an NCK reset by selecting softkey "NCK Reset" in the "Commissioning" area. Step 2 – activate definition files In the "Program" area, select ETC key ">“ to go to the 3rd level. On this level, select softkey "Definition files", then select the definitions individually and activate with softkey "Activate". Step 3 – activate softkey "Swivel cycle" in "Startup" area In the "Program" area, edit "Standard cycles" file "common.com“ and delete the semicolon in line ;SC616 = STARTUP.COM Then select softkey "NCK Reset" in the "Startup" area. Step 4 – activate softkey "Thread recutting" in "Machine" area "Jog" In the "Program" area, edit "Standard cycles" file "common.com“ and delete the semicolon in line



;SC108 = MA_JOG.COM Then select softkey "NCK Reset" in the "Startup" area. 9. Information about the measuring cycles: NCU software 1.4 SP3 includes the measuring cycles 07.03.xx in an installable form. Installing the measuring cycles: Step 1 – machine data settings The following machine data apply for the application of Siemens standard and measuring cycles. (1) Machine data (memory-configuring) for Global User Data (GUD): MD 18130: MM_NUM_GUD_NAMES_CHAN=130 (2) Machine data (memory-configuring) for number of cycles and number of transfer parameters MD 18180: MM_NUM_MAX_FUNC_PARAM=800 (3) Additional machine data for measuring cycles MD 11420: LEN_PROTOCOL_FILE=5 (maximum file size for protocol file set in KB) MD 28082: MM_SYSTEM_FRAME_MASK Bit0 und Bit5 =1 (system frames for scratching and cycles) Step 2 – load archive Read in the necessary archive files:

cyccust_gr.arc ;*Archive for user cycles German cyccust_uk.arc ;*Archive for user cycles English mcycles.arc ;*Archive with all measuring cycles (milling and turning) mcycmill.arc ;*Archive with all measuring cycles for milling mcycturn.arc ;*Archive with all measuring cycles for turning defines.arc ;*Archive with definition files

(GUD5.DEF, GUD6.DEF, GUD7_MC.DEF) jogmcyc.arc ;*Archive with all measuring cycles for measurements in Jog

In the "Services" area, select softkey "Program data" and navigate to "Cycle archive" with cursor keys; open with Input key. In the "Cycle archive" area, navigate to "Measuring cycles" with cursor keys; open with Input key. Read in the necessary archives by selecting 1st vertical softkey "Read in archive". Note: The archive files must be selected and read in individually. Once all the relevant archive files have been read in, you must perform an NCK reset by selecting softkey "NCK Reset" in the "Commissioning" area. Step 3 – activate definition files In the "Program" area, select ETC key ">“ to go to the 3rd level. On this level, select softkey "Definition files", then select definitions GUD5.DEF, GUD6.DEF and GUD7.DEF individually and activate with softkey "Activate". Step 4 – activate access softkeys "Measurement turning" and "Measurement milling" for support In the "Program" area, edit "Standard cycles" file "common.com“ and delete the semicolon in lines ;SC326 = AEDITOR.COM ;* SK "Measurement Turning" ;SC327 = AEDITOR.COM ;* SK "Measure milling" Then select softkey "NCK Reset" in the "Startup" area. Step 5 – activate softkey "Measuring cycles" in "Startup" area In the "Program" area, edit "Standard cycles" file "common.com“ and delete the semicolon in line ;SC617 = STARTUP.COM Then select softkey "NCK Reset" in the "Startup" area.



10. Notes on the cycles (ISO cycles) for the "Online ISO Dialect Interpreter": NCU software 1.4 SP3 includes the ISO cycles 06.05.xx in an installable form. Installing the ISO cycles: Installation of the ISO cycles requires previous commissioning of the standard cycles. Before you begin the startup process, you should ensure that the existing status is saved to an archive; read out a series startup archive if necessary. Documentation: ISO dialects for SINUMERIK 6FC5297-6AE10-0APx

Programming Manual ISO Milling 6FC5298-6AC20-0BPx Programming Manual ISO Turning 6FC5298-6CA00-0BGx

Step 1 – machine data settings: You can activate the Online ISO Dialect Interpreter with machine data 18800 $MN_EXTERN_LANGUAGE. The language types ISO dialect M (Milling) or T (Turning) can be selected via MD 10880 $MN_EXTERN_CNC_SYSTEM. Step 2 – load archive isomill.arc ;*Archive with all ISO cycles for milling isoturn.arc ;*Archive with all ISO cycles for turning defines.arc ;*Archive with definition file (GUD7_ISO.DEF) See "Notes on the Technology Cycles" about how to proceed for reading in the archive files. "Notes on the Technology Cycles" In the following we provide an overview of the path structure on the CompactFlash Card in which the files for the ISO cycles are stored. siemens/

sinumerik/ cycles/

isoc/ hlps/ ;help files

lngs/ ;language files prog/ ;includes archives for ISO cycles

defines.arc ;includes GUD7_ISO.DEF isomill.arc ;includes ISO cycles for milling isoturn.arc ;includes ISO cycles for turning

versions.xml ;XML file including the version number of the ISO cycle archives

prog.cfs ; zipped prog/ folder proj/ ;configuration startstop.sh ;script file for linking the sub folders

versions.xml ;XML file including the version number proj.cfs ;zipped proj/ folder

versions.xml ;including the version number of the ISO cycles and archives Step 3 – activate definition files Activate definition file GUD7.DEF. See "Notes on the Technology Cycles" about how to proceed for activating the definitions. "Notes on the Technology Cycles"



List of G codes with the relevant shell cycles and technology cycles:

Milling: G code Shell Cycle Siemens Technology Cycles

G05 CYCLE305 G08 CYCLE308

G10.6 CYCLE3106 G22 CYCLE322

G23 CYCLE323 G27 CYCLE328 G28 CYCLE328 G30 CYCLE330 CYCLE396 G71.1 / 72.2 CYCLE3721 G81 CYCLE381M CYCLE82 G82 CYCLE381M CYCLE82 G85 CYCLE381M CYCLE85 G86 CYCLE381M CYCLE88 G89 CYCLE381M CYCLE85 G83 CYCLE383M CYCLE83 G73 CYCLE383M CYCLE83 G84 CYCLE384M CYCLE3841 G74 CYCLE384M CYCLE3841 G76 CYCLE387M CYCLE86 G87 CYCLE387M CYCLE861

Turning: G code A/B/C Shell Cycle Siemens Technology Cycles G05 CYCLE305

G10.6 CYCLE3106 G22 CYCLE322 G23 CYCLE323 G27 CYCLE328 G28 CYCLE328 G30 CYCLE330 CYCLE396 G50.2 / 51.2 CYCLE3512 G70 / 70 / 72 CYCLE370T G71 / 71 / 73 CYCLE371T CYCLE395 G90 / 77 / 20 CYCLE371T G72 / 72 / 74 CYCLE372T CYCLE395 G94 / 79 / 24 CYCLE372T G73 / 73 / 75 CYCLE373T G74 / 74 / 76 CYCLE374T CYCLE375T G75 / 75 / 77 CYCLE374T CYCLE375T G76 / 76 / 78 CYCLE376T CYCLE398 G92 / 78 / 21 CYCLE376T CYCLE398 G83 CYCLE383T CYCLE375T G87 CYCLE383T CYCLE375T G84 CYCLE384T CYCLE84 G88 CYCLE384T CYCLE84 G85 CYCLE385T CYCLE375T G89 CYCLE385T CYCLE375T



11. Information about ShopMill: Fault correction and improvements in ShopMill 07.20.03.00 ============================================ - Circular pocket: the identifier of finishing allowance on edge overwrote the identifier of finishing allowance on base. - Although MPF0 is displayed in automatic mode, it is not selected. Thus another program is executed after start. - (eliminated for Base 07.20.08.00 or higher) G Code editor: inserting and deleting line breaks takes too long on the PCU50 AP00403487: include HelpTask again (error eliminated for HMI Advanced 07.30.20 or higher). - Avoiding software limit switch on approach was not yet implemented for all cycles. - Screen form "All axes" shifted downwards to make the status display visible - Software limit switch avoided with E_SP_RP: some cycles do not yet travel to the starting point in XY Fault correction and improvements in ShopMill 07.20.04.00 ============================================ New base: internal HMI 07.20.10.00 Fault corrections and improvements in 1.4 HF7 compared to 1.4 HF5 ==================================================== New software components: LinuxBase (NCU) V01.60.09, NCK software V67.05.04, CP V01.32.01, MCP Client V01.04.12 and SINAMICS software V02.40.47.00 Fault correction and improvements in ShopMill 07.20.08.00 ===================================================================== AP00431894: OFFN was set to 0 after block search

- Circular pocket: was switched to helical; when the screen form was opened again, the identifier for the helix P lead was displayed incorrectly

- CR072009-1: expansion of the s3d protocol adding the endurance monitoring type variable - Sinutrain: allow block search for PC sim - WO for axes with encoders only: MD was only considered with "Adjust edge", if measurement was made in a inactive WO - Sinutrain: allow WCS/MCS switchover - Changes in InstallShield: ShopMill can communicate with a 840Di sl. - The entries in the MMC.INI for 840Di sl have been removed from the setup. AP00497750: CR 072009-9 Exiting ShopMill / ShopTurn will log off the callback functions from

DDIR. AP00499307 (PR AP00499136): Circular pocket (e_po_cir): suppress helical immersion during helical machining Fault correction and improvements in ShopMill 07.20.09.00 ============================================ AP00511168: CR 072009-15 Fault correction regarding PI service PI_N_TMPOSM - position magazine - Communication errors with the PLC now causes several restarts of writing attemps - CR 072015-08: on the PCU 50 the SINAMICS alarms no longer work, if the text of alarm number 380500 or 380501 shall be obtained. AP00499849: CR 072015-02: progress message box is not counted up after "renumber" AP00491501: CR 072015-05: PLC alarms cannot be deleted (removed in HMI Adv 07.50.09.00 / should be



removed in HMI Adv 07.30 SP2, but could not yet be tested) - During generation instead of aln*.txt now copy all text used in the changed alarm.ini ( all ad*.txt and as*.txt ). -CR 072015-07: in PCU Base 8.1 and higher the USB stick is no longer recognized on the PCU 50 Fault corrections and improvements in ShopMill 07.20.10.00 ============================================= New basis: Internal HMI 07.20.16.00 Fault corrections and improvements in 1.4 SP1 HF8 compared to 1.4 SP1 HF7 =========================================================== New software components: NCK software V67.07.08 Fault corrections and improvements in ShopMill 07.20.11.00 ============================================== AP00479990: CR 072009-8: Only entries made in the USER directory of the logdrive.ini are evaluated by HMI-Embedded (eliminated as of Basis 07.20.13.00) Fault corrections, improvements in 1.4 SP1 HF10 as compared to 1.4 SP1 HF9 ============================================================ New software components: NCK software V67.09.04 Fault corrections, improvements in 1.4 SP2 as compared to 1.4 SP1 HF10 ======================================================== AP00455794: Tools cannot be loaded into the grippers (as of basis 07.20.18.00) - CR 072009-12: Tool management crash corrected (as of basis 07.20.18.00) - CR 072015-09: PCU 50 crashes in cmm_start () when Appsight is started (as of basis 07.20.18.00) AP00573543: Simultaneous recording/simulation problems occur when the log file MTS is active (as of basis 07.20.18.00) - CR072015-12: G code lines are doubled in the editor (as of basis 07.20.18.00) AP00522129: 3D simulation: Interface signal DB19.DBX20.6 is not output (as of basis 07.20.18.00) AP00644999: Incorrect color display of header icons due to incorrect customer configuration => no change AP00697957: DT-AP00698300: Incorrect rotary axis positions after SSL (E_TCARR) AP00713101: DT-AP00724663: ZO not available with settings (due to multiple clamping G500) AP00685617: Simulation NC on PC PLC accesses slow down the system AP00611261: Editor function: Search/replace via "no character": ShopMill can no longer be operated AP00453894: "Insufficient feed FZ" incorrect with helical circular pocket machining. AP00513684: Unable to "Store data" of tools with ,(comma)00 in the name. AP00561416: Storage problem in the subprogram folder Alarm 112211 AP00685745: Inch/metric: Update GUD E_MESS_IS_METRIC AP00497750: HMI exception with external program selection AP00520297: YSNC: With INCH setting, ’ZO values’ are displayed with unit of measurement 'mm' AP00612983: Graphic display (broken-line graphic) of program blocks (as of basis 07.20.20.00) AP00677396: DT-AP00694589: Display G58 in the TSM screen incorrect with redefined G function AP00706468: DT-AP00708616: Direct selection of redefined G codes (G58) in the TSM screen does not function AP00682097: DT-AP00713818: Alarms/messages are not displayed after restart of ShopMill/ShopTurn AP00713101: DT-AP00715800: G500 is generated with multiple clamping AP00717958: DT-AP00718436: Incorrect SM display of the number of zero offsets (table) AP00775785: DT-AP00775976: SM manual mode, feed unit is displayed in mm/rev instead of mm/min AP00792591: DT-AP00793570: G710: The WCS unit inch is displayed under tools/ZO



AP00513021: DT-AP00627060: Incorrect SM program block display AUT mode after switchover in the editor G code) AP00621136: Display problem with ware radius compensation in shopmill v6.4 (as of basis 07.20.20.00) AP00732486: DT-AP00732842: Tool loading/unloading: Sporadic message: "Please wait: TOOLMAN is being updated” (as of basis 07.20.20.00) AP00697952: DT-AP00698296: Blank definiton in inch: Incorrect scaling in X and Y in the simulation (as of basis 07.20.20.00) AP00660100: DT-AP00660435: Tool name includes " ; " AP00801740: DT-AP00804070: Tool measurement under program interpreter problem with basic reference Fautl corrections, improvements in 1.4 SP3 as compared to 1.4 SP2 ==================================================== PR-AP00823255 AP00823476: DT-AP00826888: SM retraction with "swivelling in JOG" is also performed with "retraction no" -> E_TCARR.QUE PR-AP00950243 AP00950890: DT-AP00954261: SM: Cycle Alarm 61099: Block %2: Internal cycle error (1) - > E_SP_RP.QUE PR-AP00868465 AP00871067: DT-AP00871494: Alarm 61099 is triggered after swivelling out of the retraction cycle -> E_SP_RP.QUE PR-AP00839463 AP00839729: DT-AP00845087: Starting point "auto" is not approached with pocket milling -> e_cp_ce.que, e_cp_co.que, e_cp_dr.que PR-AP00890820 AP00890947: DT-AP00900379: Tool change, duplo number only (e_tfs). PR-AP00917532 AP00921358: DT-AP00921388: Evaluate spindle mode after SSL. Only position additional axis if no spindle or spindle mode. (e_s_asup) PR-AP00908148 AP00908990: DT-AP00914967: Incorrect speed number after SSL. Output recorded speed only if the new tool is identical to the previous tool (e_s_asup) PR-AP00890809 AP00890940: DT-AP00900359: Retraction missing in UP -> _E_JS_PRG. (gud7_js, e_end, e_head) N=xx at the end of a JS program (only effective at the top JS level) defines the number of workpieces to be manufactured. If a JS program is called as UP from another JS program, the UP shall only be executed once. If a JS program is called as UP from a G code program, the UP shall be executed according to the no. of repeats stated in the UP. PR-AP00768230 AP00355858: DT-AP00455675:Problem upon non-acknowledgement of the TOOLMAN (as from basis 07.20.23) PR-AP00660038 AP00660100: DT-AP00660435: ST: Tool name with " ; " has been corrected with RQ AP00829200. PR-AP00939203 AP00939206: DT-AP00985252: Contents of cmm_single.mpf are not deleted PR-AP00854433 AP00853848: DT-AP00853951: SM: Automatic. Left screen empty with basic block display. PR-AP00771275 AP00771577: DT-AP00848826: SM: The simulation is not always started PR-AP00804764 AP00805174: DT-AP00866687: SM_SL ext. program selection with FB4 "Prepare start in program line with SSL" PR-AP00837184 AP00837688: DT-AP00845073: Interpreter problem with straight/circle and feed in mm/tooth PR-AP00844827 AP00845526: DT-AP00853896: SM incorrect tool display during simulation with 3rd cutting edge. PR-AP00851365 AP00851597: DT-AP00853925: Tools with a comma in the name with multiple clamping PR-AP00712861 AP00713101: DT-AP00724663: G500 is generated with multiple clamping PR-AP00883873 AP00884189: DT-AP00893276: SM SK "inch" cannot be influenced via MD9182 USER_CLASS_INCH_METRIC PR-AP00846692 AP00847012: DT-AP00894006: SM_SL manual workpiece measurement, measuring point is stored upon reset (NCK 67.11 or later) PR-AP00403080 AP00403563: DT-AP00441870: OMPOCKET(07) – contour violation upon spigot milling (2 spigots) PR-AP00500269 AP00500620: DT-AP00500907: OMPOCKET(12) - contour violation (islands) upon bottom finishing



PR-AP00479772 AP00479958: DT-AP00626590: OMPOCKET(13) - contour violation upon contour pocket machining. PR-AP00768496 AP00768755: DT-AP00769741: OMPOCKET(14) - the contour is damaged when being retracted during spigot milling PR-AP00929818 AP00775768: DT-AP00875716: OMPOCKET(16) - contour violation upon "spigot milling" PR-AP00877244 AP00355861: DT-AP00825197: OMPOCKET(21) - no memory space available PR-AP00356356 AP00355863: DT-AP00886052: OMPOCKET(22) - TCU cannot be operated with a milling tool radius exceeding 3.8MM. PR-AP00356289 AP00355795: DT-AP00825213: OMPOCKET(26) - residual material message is calculated incompletely PR-AP00356314 AP00355820: DT-AP00886054: OMPOCKET(27) - residual material message is calculated incompletely PR-AP00356359 AP00355866: DT-AP00825195: OMPOCKET(33) - message stating not to generate a path PR-AP00356299 AP00355805: DT-AP00825202: OMPOCKET(38) - no stock removal PR-AP00404120 AP00406154: DT-AP00825189: OMPOCKET(40) - Alarm 112052 "no residual material existing" although residual material still exists PR-AP00523398 AP00523830: DT-AP00626731: OMPOCKET(49) – contour with self-cut PR-AP00823563 AP00824199: DT-AP00886327: OMPOCKET(51) - message stating not to generate a path PR-AP00933244 AP00824775: DT-AP00875785: OMPOCKET(56) - message stating not to generate a path PR-AP00871607 AP00871689: DT-AP00872044: OMPOCKET(63) - islands are not milled away PR-AP00874016 AP00874817: DT-AP00875682: OMPOCKET(65) - message stating not to generate a path PR-AP00879150 AP00738364: DT-AP00886068: OMPOCKET(67) - a warning instead of an error is output if residual corners remain PR-AP00890727 AP00890912: DT-AP00893353: OMPOCKET(69) – contour violation upon island finishing and helical immersion. PR-AP00912834 AP00913012: DT-AP00913080: OMPOCKET(80) - SM message: "no memory space available“ upon program check PR-AP00914608 AP00915836: DT-AP00916247: OMPOCKET(81) - SM: The contour pocket is not completely milled PR-AP00446575 AP00451202: DT-AP00825179: OMPOCKET(11) - ShopMill: Contour violation upon spigot milling PR-AP00984846 AP00985425: DT-AP00987136: ST contour change does initially not become active upon the second program call PR-AP00898870 AP00963191: DT-AP01000564: Position circle XA incorrect with pocket (also position Y) (e_ps_cir) PR-AP00986626 AP00992092: DT-AP00992173: SM message "5942 unable to measure face-milling cutter diameter" PR-AP00958990 AP00964270: DT-AP01002088: 840Dsl SW1.3 SW1.4 SW1.5 ShopMill error upon thread cutting with scaling PR-AP00356360 AP00355867: DT-AP00834363: OMPOCKET(--) - R&D: ‘Residual sickle‘ remains with contour spigots with DXY>=50% PR-AP00984846 AP00985425: DT-AP00987136: ST contour change does initially not become active upon the second program call General: Update in metric system of measurement only! The "Work step programming" option is necessary so that ShopMill programs can be created. Machine data for ShopMill: The file CMM.8x0 no longer exists, hence the listing of the machine data here. An overview is provided under the Tool operating area => Extended softkey bar => Machine data softkey. N10134 $MN_MM_NUM_MMC_UNITS=6 ;minimum



N10260 $MN_CONVERT_SCALING_SYSTEM=1 ;exact N10602 $MN_FRAME_GEOAX_CHANGE_MODE=1 ;exact N10610 $MN_MIRROR_REF_AX=0 ;exact N10700 $MN_PREPROCESSING_LEVEL='H25' ;exact: bit0=1, bit2=1, bit5=1 N10702 $MN_IGNORE_SINGLEBLOCK_MASK='H10' ;exact: bit4=1 N10714 $MN_M_NO_FCT_EOP=32 ;variable N10715 $MN_M_NO_FCT_CYCLE[0]=6 ;variable N10716 $MN_M_NO_FCT_CYCLE_NAME[0]="L6" ;variable N10722 $MN_AXCHANGE_MASK='H4' ;exact: bit2=1 N10735 $MN_JOG_MODE_MASK='H1' ;exact: bit0=1 N11270 $MN_DEFAULT_VALUES_MEM_MASK='H1' ;exact: bit0=1 N11410 $MN_SUPPRESS_ALARM_MASK='H7' ;exact: bit0=1, bit1=1, bit2=1 N11415 $MN_SUPPRESS_ALARM_MASK_2='H20' ;exact: bit5=1 N11450 $MN_SEARCH_RUN_MODE='H7' ;exact: bit0=1, bit1=1, bit2=1 N11604 $MN_ASUP_START_PRIO_LEVEL=1 ;minimum N17530 $MN_TOOL_DATA_CHANGE_COUNTER='HF' ;exact: bit0=1, bit1=1, bit2=1, bit3=1 N18080 $MN_MM_TOOL_MANAGEMENT_MASK='HB' ;exact: bit0=1, bit1=1, bit3=1 N18088 $MN_MM_NUM_TOOL_CARRIER=1 ;minimum N18118 $MN_MM_NUM_GUD_MODULES=7 ;minimum N18120 $MN_MM_NUM_GUD_NAMES_NCK=20 ;minimum N18130 $MN_MM_NUM_GUD_NAMES_CHAN=250 ;minimum N18150 $MN_MM_GUD_VALUES_MEM=50 ;minimum N18160 $MN_MM_NUM_USER_MACROS=30 ;minimum N18170 $MN_MM_NUM_MAX_FUNC_NAMES=160 ;minimum N18180 $MN_MM_NUM_MAX_FUNC_PARAM=2000 ;minimum N18280 $MN_MM_NUM_FILES_PER_DIR=400 ;minimum N18320 $MN_MM_NUM_FILES_IN_FILESYSTEM=400 ;minimum N20110 $MC_RESET_MODE_MASK='H4041' ;exact: bit0=1, bit6=1, bit14=1 N20112 $MC_START_MODE_MASK='H400' ;exact: bit10=1 N20126 $MC_TOOL_CARRIER_RESET_VALUE=0 ;variable N20128 $MC_COLLECT_TOOL_CHANGE=0 ;exact N20130 $MC_CUTTING_EDGE_RESET_VALUE=1 ;exact N20150 $MC_GCODE_RESET_VALUES[15]=3 ;exact N20150 $MC_GCODE_RESET_VALUES[41]=1 ;exact N20150 $MC_GCODE_RESET_VALUES[51]=2 ;exact N20150 $MC_GCODE_RESET_VALUES[52]=1 ;variable (1=normal, >1 for Hirth-swivelheads) N20152 $MC_GCODE_RESET_MODE[5]=1 ;exact N20152 $MC_GCODE_RESET_MODE[7]=1 ;exact N20152 $MC_GCODE_RESET_MODE[12]=0 ;exact N20202 $MC_WAB_MAXNUM_DUMMY_BLOCKS=10 ;minimum N20240 $MC_CUTCOM_MAXNUM_CHECK_BLOCKS=4 ;exact N20250 $MC_CUTCOM_MAXNUM_DUMMY_BLOCKS=5 ;exact N20310 $MC_TOOL_MANAGEMENT_MASK='H80400B' ;exact: bit0,1,3,14,23=1 N20320 $MC_TOOL_TIME_MONITOR_MASK='H1' ;exact: bit0=1 N20734 $MC_EXTERN_FUNCTION_MASK='H8' ;exact: bit3=1 N22550 $MC_TOOL_CHANGE_MODE=1 ;exact N22560 $MC_TOOL_CHANGE_M_CODE=206 ;variable N21100 $MC_ORIENTATION_IS_EULER=0 ;exact N24006 $MC_CHSFRAME_RESET_MASK='H11' ;exact: bit0=1, bit4=1, bit5=0 N24007 $MC_CHSFRAME_RESET_CLEAR_MASK='H20' ;exact: bit0=0, bit5=1 N24008 $MC_CHSFRAME_POWERON_MASK='H0' ;exact: bit0=0, bit5=0 N24805 $MC_TRACYL_ROT_AX_FRAME_1=1 ;exact N24855 $MC_TRACYL_ROT_AX_FRAME_2=1 ;exact N27860 $MC_PROCESSTIMER_MODE='H33' ;exact: bit0=1, bit1=1, bit4=1, bit5=1 N27880 $MC_PART_COUNTER='H101' ;variable N28000 $MC_MM_REORG_LOG_FILE_MEM=75 ;minimum



N28010 $MC_MM_NUM_REORG_LUD_MODULES=20 ;minimum N28020 $MC_MM_NUM_LUD_NAMES_TOTAL=800 ;minimum N28040 $MC_MM_LUD_VALUES_MEM=200 ;minimum N28082 $MC_MM_SYSTEM_FRAME_MASK='H3D' ;exact: bit0=1, bit2=1, bit3=1, bit4=1, bit5=1 N28083 $MC_MM_SYSTEM_DATAFRAME_MASK='H1F' ;exact: bit0=1, bit5=0, bit6=0 N28400 $MC_MM_ABSBLOCK=1 ;exact N28402 $MC_MM_ABSBLOCK_BUFFER_CONF[0]=2 ;exact N28402 $MC_MM_ABSBLOCK_BUFFER_CONF[1]=4 ;exact N28450 $MC_MM_TOOL_DATA_CHG_BUFF_SIZE=80 ;minimum N28560 $MC_MM_SEARCH_RUN_RESTORE_MODE='H1' ;exact: bit0=1 N35040 $MA_SPIND_ACTIVE_AFTER_RESET[?]=2 ;exact, ?= Achsindex fuer Werkzeugspindel N42440 $SC_FRAME_OFFSET_INCR_PROG=0 ;exact N42442 $SC_TOOL_OFFSET_INCR_PROG=0 ;exact N42528 $SC_CUTCOM_DECEL_LIMIT=0.1 ;variable N42980 $SC_TOFRAME_MODE=2000 ;exact Recent additions to range of display machine data: N9718 $MM_CMM_OPTION_MASK_2='H200' ;mask out variable MD overview N9739 $MM_CMM_M_CODE_TOOL_FUNC_1_ON N9740 $MM_CMM_M_CODE_TOOL_FUNC_1_OFF N9741 $MM_CMM_M_CODE_TOOL_FUNC_2_ON N9742 $MM_CMM_M_CODE_TOOL_FUNC_2_OFF N9743 $MM_CMM_M_CODE_TOOL_FUNC_3_ON N9744 $MM_CMM_M_CODE_TOOL_FUNC_3_OFF N9745 $MM_CMM_M_CODE_TOOL_FUNC_4_ON N9746 $MM_CMM_M_CODE_TOOL_FUNC_4_OFF When the software is updated, the display machine data are not overwritten with default values. They must therefore be checked according to the Description of Functions. PLC interface: The ShopMill PLC is dispensed with. The adjustment of the interface signals is described in the ShopMill Description of Functions, in Chapter 6. In the OB100, during the FB1 call, the parameter MMCToIF = True (transfer of the MMC signals to the interface...operating types, program influence) must be set. If the parameter is not set to TRUE, no operating mode change commands (on program selection) or program controls (program test, dryrun, etc.) can be implemented via the interface. =========================================================================== Installation / upgrade on PCU 50.3: =========================================================================== Precondition: If you wish to install ShopMill on the PCU 50.3, the HMI Advanced software (see SINUMERIK 840D sl compatibility list for version) must already be installed on the PCU 50.3. The internal HMI must be deactivated via WINSCP. Call point "Open Terminal" under Commands. You can now run the command sc disable hmi or sc enable hmi in the command line. In addition, check the version of the cycle support. The cycle support files for the measuring cycles (MCSUPP.ARC) and standard cycles (SCSUPP.ARC) are stored under Archive\Cycle archives. =========================================================================== Installation / software upgrade with USB on PCU 50.3 ===========================================================================



Copy the contents of the file to any directory of the USB hardware (stick/card reader ...). Power up the PCU 50 at the desktop. Power on the PCU 50, press key "3" when the message with the PCU Basesoftware version is displayed (e.g. V08.xx.xx.xx) and enter the password (e.g. SUNRISE). Connect the USB hardware to the USB front connection of the OP, for example. After WIN-XP has recognized the hardware, copy the directory contents to D:\INSTALL. Installing the software: Power OFF/ON the PCU50. The software is installed automatically when the PCU software is powered up or when SETUP.EXE is called from directory D:\INSTALL. Call SETUP.EXE during installation to delete the contents of D:\INSTALL prior to PCU 50 power OFF in order to avoid duplication of the nstallation after PCU 50 power OFF/ON. =========================================================================== Installation / software upgrade on PCU 50.3 via network =========================================================================== This installation method can be used only if the PCU 50 has an existing network link which allows data to be transferred directly to the PCU 50 hard disk. Copy the contents of the file to any directory of a networked PC / PG. Power up the PCU 50 at the desktop. Power on the PCU 50, press key "3" when the message with the PCU Basesoftware version is displayed (e.g. V08.xx.xx.xx) and enter the password (e.g. SUNRISE). Then copy all files from the installation package via network to D:\INSTALL. Installing the software: Power OFF/ON the PCU50. The software is installed automatically when the PCU software is powered up or when SETUP.EXE is called from directory D:\INSTALL. Call SETUP.EXE during installation to delete the contents of D:\INSTALL prior to PCU 50 power OFF in order to avoid duplication of the nstallation after PCU 50 power OFF/ON. =========================================================================== Procedure for NCK update: o Save GUD (Global User Data) (NC Active Data => User Data => User Data Complete => Data Out in

Archive)



o Create NCK and PLC archives; to do this, switch PLC to stop and back up display machine data o Load / insert current NCK o Perform a general reset o Read in NCK and PLC archives o Adapt machine data, take note of alarm 4400 if it is displayed! o Unload / delete definitions o Cycles and definitions from ShopMill with HMI on NCU: Read in the Define archives from Services\Cycle Archive area standard cycles\defines.arc, sequencer cycles\sm_def_e.arc and Measuring cycles\defines.arc and activate the definitions (SMAC.DEF, GUD5.DEF, GUD6.DEF and GUD7.DEF). Read in the Cycle archives from Services\Cycle Archive standard cycles\cycles.arc, sequence cycles\st_cyc_e.arc, measuring cycles\mcycles.arc & jogmcyc.arc. o Cycles and definitions from ShopMill with PCU 50.3: Read in the Definearchive from Services\Archive area SM_DEF.ARC. Load the definitions (GUD7_JS.DEF, GUD7_MC.DEF, GUD7_SC.DEF, GUD7_SM.DEF, SMAC_SC.DEF and SMAC_SM.DEF) and activate the definitions SMAC.DEF, GUD5.DEF, GUD6.DEF and GUD7.DEF . Read in the Cyclearchive from Services\Archive area SM_CYC.ARC and load the cycles to the manufacturer and standard cycles directory if necessary. (Notice! adapt cycles CYCLE198.SPF and CYCLE199.SPF if necessary after consultation with the machine manufacturer). o Read in GUD data (Data In => from archive) o Reset the NCK o Delete workpiece TEMP The system cycle "Prog_Event" is used by the standard cycles and by ShopMill. If "Prog_Event" is also required to implement user functions, it must be ended by means of the M function from machine data N10714 $MN_M_NO_FCT_EOP. If you create a cycle with the name CYCPE1US.SPF or CYCPE1MA.SPF, it will be called before the Siemens calls in Prog_Event. If you create a cycle with the name CYCPE_US.SPF or CYCPE_MA.SPF, it will be called after the Siemens calls. These cycles can be stored under User cycles or OEM cycles, as "Prog_Event" is overwritten in the OEM cycle directory during upgrading. Restrictions which apply to ShopMill:

o A successful machine test (segment-specific test according to acceptance protocol) is required for the release of the following function: – Automatic measuring systems for tool measuring

o When 0 is entered for the setup feedrate in ShopMill under "Settings", the axes will traverse at the velocity specified in machine data 32020.

o You can only use a TOA area.



Compat list:

SW Relaese

HMI-Emb. ShopMill ShopTun

NCU 7x0.x

840Di sl

Usable with PCU 50.3 and HMI-

Adv. OP 08T

OP 10x

OP 12x

OP 15x

1.4 07.20.07 07.20.02 07.20.07 67.02.01

-

Software line 07.03

as of

07.03.00.00 up to and including

07.03.00.02

X X X X

1.4 HF1 07.20.09 07.20.03 07.20.09 67.04.00 -

Software line 07.03

as of


07.03.00.02

X X X X

1.4 HF5 07.20.10 07.20.04 07.20.10 67.05.03

-

Software line 07.03

as of


07.03.00.02

X X X X

1.4 HF7 07.20.10 07.20.04 07.20.10 67.05.04

-

Software line 07.03

as of


07.03.00.02

X X X X

1.4 SP1 HF1 07.20.14 07.20.08 07.20.14 67.07.03 1.4

All 07.03 releases

from 07.03.00.00

X X X X

1.4 SP1 HF3 07.20.15 07.20.09 07.20.15 67.07.05 1.4

All 07.03 releases

from 07.03.00.00

X X X X

1.4 SP1 HF7 07.20.16 07.20.10 07.20.16 67.07.07 1.4

All 07.03 releases

from X X X X



07.03.00.00

1.4 SP1 HF8 07.20.16 07.20.10 07.20.16 67.07.08 1.4

All 07.03 releases

from 07.03.00.00

X X X X

1.4 SP1 HF9 07.20.19 07.20.11 07.20.17 67.09.03 1.4

all 07.03 releases

from 07.03.00.00

X X X X

1.4 SP1 HF10 07.20.19 07.20.11 07.20.18 67.09.04 1.4

All 07.03 releases

from 07.03.00.00

X X X X

1.4 SP2 07.20.20 07.20.12 07.20.20 67.10.01 1.4

All 07.03 releases

from 07.03.00.00

X X X X

1.4 SP3 07.20.26 07.20.18 07.20.28 67.11.02 1.4

All 07.03 releases

from 07.03.00.00

all 07.06 releases

from 07.06.01.03

X X X X

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