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TRANSCRIPT
129/133 Poznanska St., 05-850 Ozarow Mazowiecki, Poland; tel. +48 22 733 54 20; fax +48 22 733 54 26; e-mail: [email protected] 1 Please note: the information contained in this document is subject to change without further notification. VIGO System reserves the right to alter the performance and any resulting specifications.VS- 11-08-10MB
Standard Thermoelectric Cooler Controller
STCC-04user's guide
Table of Contents1. Warranty.................................................................................................................................................. 32. STCC-04 overview...................................................................................................................................4
2.1. STCC-04 parameters.........................................................................................................................4 2.2. Coding the symbol of the controller...................................................................................................5 2.3. TE cooled detector temperature stabilization – general information...................................................6 2.4. STCC-04 physical dimensions...........................................................................................................6 2.5. Connectors........................................................................................................................................ 7 2.6. Sample kit wiring...............................................................................................................................83. Getting started – regards complete IR detection kit.................................................................................9
3.1. Unpacking......................................................................................................................................... 9 3.2. Installation & connections..................................................................................................................9 3.3. Switching on procedure.....................................................................................................................94. STCC-04 other related information........................................................................................................10
4.1. CE statement of conformity ............................................................................................................10 4.2. Electromagnetic interference...........................................................................................................10 4.3. Operating temperature....................................................................................................................10 4.4. Storage information.........................................................................................................................105. Safety instructions..................................................................................................................................116. Troubleshooting.....................................................................................................................................12
129/133 Poznanska St., 05-850 Ozarow Mazowiecki, Poland; tel. +48 22 733 54 20; fax +48 22 733 54 26; e-mail: [email protected] 2 Please note: the information contained in this document is subject to change without further notification. VIGO System reserves the right to alter the performance and any resulting specifications.VS- 11-08-10MB
1. Warranty
VIGO System S.A. hereby represents and warrants all Products manufactured by VIGO and sold hereunder to be free from defects in workmanship or material during a period of twelve (12) months from the date of delivery save for products for which a special warranty is given. If any Product proves however to be defective in workmanship or material within the period herein provided VIGO System undertakes to the exclusion of any other remedy to repair or at its own option replace the defective Product or part thereof free of charge and otherwise on the same conditions as for the original Product or part without exten-sion to original warranty time. Defective parts replaced in accordance with this clause shall be placed at the disposal of VIGO.
VIGO also warrants the quality of all repair and service works performed by its employees to products sold by it. In case the repair or service works should appear inadequate or faulty and should this cause malfunction or nonfunctioning of the product to which the service was performed VIGO shall at its free option either repair or have repaired or replace the product in question. The working hours used by employees of VIGO for such repair or replacement shall be free of charge to the client. This service warranty shall be valid for a period of six (6) months from the date the service measures were com-pleted.
This warranty is however subject to following conditions:
1. A substantiated written claim as to any alleged defects shall have been received by VIGO System within thirty (30) days after the defect or fault became known or occurred, and
2. The allegedly defective Product or part shall, should VIGO so require, be sent to the works of VIGO or to such other place as VIGO may indicate in writing, freight and insurance prepaid, properly packed and labeled.
This warranty does not however apply when the defect has been caused through
1. normal wear and tear or accident;2. misuse or other unsuitable or unauthorized use of the Product or negligence or error in storing, maintaining or in hand-
ling the Product or any equipment thereof;3. wrong installation, assembly or failure to service the Product or otherwise follow VIGO's service instructions including
any repairs or installation or assembly or service made by unauthorized personnel not approved by VIGO or replace-ments with parts not manufactured or supplied by VIGO;
4. modifications or changes of the Product as well as any adding to it without VIGO's prior authorization;5. burned active element by irradiation above damage thresholds6. electrostatic discharges7. improper detector bias8. improper TE cooler bias (TE cooler damage or active element overheating).9. other factors dependent on the Customer or a third party.
Notwithstanding the aforesaid VIGO System liability under this clause shall not apply to any defects arising out of materials, designs or instructions provided by the Customer.
This warranty is expressly in lieu of and excludes all other conditions, warranties and liabilities, expressed or implied, whether under law, statute or otherwise, including without limitation any implied warranties of merchantability or fitness for a particular purpose and all other obligations and liabilities of VIGO or its representatives with respect to any defect or deficiency applic-able to or resulting directly or indirectly from the Products supplied hereunder, which obligations and liabilities are hereby ex-pressly canceled and waived. VIGO's liability shall under no circumstances exceed the invoice price of any Product for which a warranty claim is made, nor shall VIGO in any circumstances be liable for lost profits or other consequential loss whether dir-ect or indirect or for special damage.
RMA Request Instructions: No Product may be returned without first contacting VIGO for a Return Material Authorization ('RMA') number. Please obtain a RMA number at [email protected] before returning any item. When requesting a RMA number, please state your order num-ber, the product you wish to return and the reason for return. We will only accept returns which have a RMA number. Author-ized returns are to be shipped according to received instruction from VIGO in appropriate shipping box. An unauthorized re-turn, i.e. one for which an RMA number has not been issued and authorized returns however, shipped with incorrect customs documents - will not be accepted.
Please print the RMA number clearly on the return label to avoid any delay in processing. Please send package to:
VIGO System S.A.129/133 Poznanska St.,
PL 05-850 Ozarow MazowieckiPoland
129/133 Poznanska St., 05-850 Ozarow Mazowiecki, Poland; tel. +48 22 733 54 20; fax +48 22 733 54 26; e-mail: [email protected] 3 Please note: the information contained in this document is subject to change without further notification. VIGO System reserves the right to alter the performance and any resulting specifications.VS- 11-08-10MB
2. STCC-04 overview
The STCC-04 (Standard Thermoelectric Cooler Controller) is designed for supplying the thermoelectric
cooler (being a part of the cooled IR detector) and providing the temperature stabilization process. The STCC-04 is
suited to work with 2- 3- and 4-stage cooled detector (2TE, 3TE, 4TE).
Features
• Compact size
• Modern architecture with PID controller
• Low cost
• Easy to use
• High stability and precision
• Low power consumption
2.1. STCC-04 parameters
Parameter ConditionsValue
UnitMin Typical Max
Long term stability TDET = 233 K (-40 °C) ± 0,01 ºC
Detector temperature settling time
TDET = 233 K (-40 °C) ΔTDET = 0.1 °CTDET = 205 K (-60 °C) ΔTDET = 0.1 °CTDET = 193 K (-80 °C) ΔTDET = 0.1 °C
25300300
s
Maximum voltage across TEC element
STCC-04-xx-2STCC-04-xx-3STCC-04-xx-4
2.54.07.7
V
Ripple of output current ITEC = 1A 0.5 %
Output current of the built-in power supply
STCC-04-09STCC-04-12STCC-04-15
±100±100±100
mA
Power supply voltage VSUP
STCC-04-xx-2; STCC-04-xx-3STCC-04-xx-4 4.5
11.55.5
12.5 V
Power supply current ISUP
STCC-04-00, ITEC = 0STCC-04-00, ITEC = 1 A, UTEC = 1 VSTCC-04-15, ITEC = 1 A, UTEC = 1 V, IPREAMP = 100 mA
20350
1100mA
Series resistance of the connecting cable
Total resistance of the wires supplying TEC element1000 mΩ
DimensionsWidthHeightDepth
8260150
mm
Weight STCC-04-00Remaining modelsCable connecting IR detecting set
0.250.270.14
kg
Storage temperature -25 50 ºC
Operating temperature 10 35 ºC
129/133 Poznanska St., 05-850 Ozarow Mazowiecki, Poland; tel. +48 22 733 54 20; fax +48 22 733 54 26; e-mail: [email protected] 4 Please note: the information contained in this document is subject to change without further notification. VIGO System reserves the right to alter the performance and any resulting specifications.VS- 11-08-10MB
2.2. Coding the symbol of the controller
Sample symbol of the STCC-04 controller
1 2 3 4 5STCC-04 - 15 - 2 A - RC
1 STCC-04 Product identifier
2 15
Type of built-in power supply:
00 – no power supply
09 – power supply ±9 V / ±100 mA
12 – power supply ±12 V / ±100 mA
15 – power supply ±15 V / ±100 mA
G1 – combined power supply (–5 V, +12 V and +7 V) for VPAC-1000F Preamplifier
3 2
Type of TE cooler:
2 – two-stage cooler(standard)
3 – three-stage cooler
4 – four-stage cooler
4 A
Type of thermistor:
A – TB06-22 (standard)
B – BR14KA132J-A (only for certain types of IR detectors)
5 RC
Programmed temperature of IR detector:
P5 – 278 K (+5 ºC)
30 – 243 K (-30 ºC)
35 – 238 K (-35 ºC)
40 – 233 K (-40 ºC)
RC – precisely adjusted within the range 233 ÷ 278 K (-40 ÷ +5 ºC)
R4 – switched within the range 233 ÷ 243 K (-40 ÷ -30 ºC)
Custom-set temperatures are also available.
129/133 Poznanska St., 05-850 Ozarow Mazowiecki, Poland; tel. +48 22 733 54 20; fax +48 22 733 54 26; e-mail: [email protected] 5 Please note: the information contained in this document is subject to change without further notification. VIGO System reserves the right to alter the performance and any resulting specifications.VS- 11-08-10MB
2.3. TE cooled detector temperature stabilization – general information
Every cooled detector, besides containing IR sensitive structure, is equipped with:
• TEC (ThermoElectric Cooler),
• Thermistor,
Depending on the requirements, like responsivity, noise level, and therefore the final temperature, detectors
fabricated by VIGO contain 2-, 3- or 4-staged TE cooler. The lowest possible to achieve temperature depends also
on ambient temperature and the heat dissipated by the detector due to the detector biasing. Considering all the
factors and preparing measurements with the conditions comparable with those in final application, detector are de-
scribed and the final temperature is set.
Thermistor being inside the detector gives the feedback about the IR sensor temperature and allows the con-
troller to perform the temperature control process. Thermistor is a component common for every type of the IR
sensors, which makes the temperature measurement simple and repetitive for each detector.
Having the detector measured and described, STCC-04 controller parameters (max current, depending on
the cooler) and final temperature are set, and the system is ready to work.
The STCC-04 module contains low noise and precise analog path, PID controller block, and the power stage
for Peltier element driving. It has also three diodes indicating supplying the controller, the actual state of the control -
ler (getting the temperature down / ready to work) and error (thermistor connection broken). Temperature controller
basing on the PID algorithm allows the system to quickly achieve the final temperature, keeping it long term stable
with small fluctuations and can also adapt to varying environment conditions.
The STCC-04 is a low noise controller and doesn't introduce noise and disturbances to the system.
2.4. STCC-04 physical dimensions
Dimensions are given in millimeters.
129/133 Poznanska St., 05-850 Ozarow Mazowiecki, Poland; tel. +48 22 733 54 20; fax +48 22 733 54 26; e-mail: [email protected] 6 Please note: the information contained in this document is subject to change without further notification. VIGO System reserves the right to alter the performance and any resulting specifications.VS- 11-08-10MB
2.5. Connectors
The picture below shows the pin configuration of the module.
12345
6789
DB9
Pin Symbol1 +TEC TEC supply output (-)
2 -TEC TEC supply output (-)
3 GND Power ground
4 TH1 Thermistor input
5 TH2 Thermistor input
6 -VSUP Power supply output (-)
7 +FAN FAN power supply output (+)
8 - Not connected
9 +VSUP Power supply output (+)
129/133 Poznanska St., 05-850 Ozarow Mazowiecki, Poland; tel. +48 22 733 54 20; fax +48 22 733 54 26; e-mail: [email protected] 7 Please note: the information contained in this document is subject to change without further notification. VIGO System reserves the right to alter the performance and any resulting specifications.VS- 11-08-10MB
2.6. Sample kit wiring
DB9 – LEMOsupply cable
Power supply adaptor
STCC-04 TEC controller
MIPXC-F-xxmodule
SMA – BNCcable
129/133 Poznanska St., 05-850 Ozarow Mazowiecki, Poland; tel. +48 22 733 54 20; fax +48 22 733 54 26; e-mail: [email protected] 8 Please note: the information contained in this document is subject to change without further notification. VIGO System reserves the right to alter the performance and any resulting specifications.VS- 11-08-10MB
3. Getting started – regards complete IR detection kit
3.1. Unpacking
Before unpacking, verify if there are no visible damages of the package. Report them to the manufacturer or
the distributor.
3.2. Installation & connections
• Mount the IR module in the measurement setup,
• Connect all elements with cables provided in the package,
• Make sure that all the elements are properly connected.
3.3. Switching on procedure
• Do not switch on the IR module power supply until ALL elements of the IR detection kit are properly connec-
ted with the proper cables,
• Switch on the thermoelectric cooler controller and wait until detector operating temperature is reached and
stabilized. Ready state will be indicated by the „LOCK” green LED light,
• Before starting the measurements make sure the load resistance is valid. IR detecor module output should be
terminated by 50Ω or 1MΩ resistance depending on the bandwidth and is given in the test data provided on
the module,
• Do not manipulate any connectors on the active IR kit – this may introduce additional noises to the system or
can cause severe damages due to electrostatic discharges.
129/133 Poznanska St., 05-850 Ozarow Mazowiecki, Poland; tel. +48 22 733 54 20; fax +48 22 733 54 26; e-mail: [email protected] 9 Please note: the information contained in this document is subject to change without further notification. VIGO System reserves the right to alter the performance and any resulting specifications.VS- 11-08-10MB
4. STCC-04 other related information
4.1. CE statement of conformity
VIGO System declares that IR detection kit is fully compliant with:
EU Low Voltage Directives: 73/23/EEC, 93/68/EEC
EU Electromagnetic Compatibility Directives: 89/336/EEC, 91/263/EEC, 92/31/EEC, 93/68/EEC
4.2. Electromagnetic interference
To avoid the electromagnetic interferences (EMI), please do not put any electromagnetic source close to the
IR module. That may cause interference to the input of the preamplifier and disturb the useful signal in the IR track
4.3. Operating temperature
Detector parameters are guaranteed for the environment temperature not exceeding 35 OC.
4.4. Storage information
To ensure reliable operation and long lifetime of detector, the following conditions should be fulfilled:
• Storage temperature: -10ºC ÷ + 50ºC and 10% to 90% humidity
• Avoid exposing to direct sunlight and strong UV/VIS light as this may result in degradation of a detector per-
formance
• Avoid electrostatic discharges (ESD)
129/133 Poznanska St., 05-850 Ozarow Mazowiecki, Poland; tel. +48 22 733 54 20; fax +48 22 733 54 26; e-mail: [email protected] 10 Please note: the information contained in this document is subject to change without further notification. VIGO System reserves the right to alter the performance and any resulting specifications.VS- 11-08-10MB
5. Safety instructions
To ensure safe and failure-free operation of the STCC-04 controller, comply with the following precautions:
Before connecting the power supply to the mains, make sure it is compatible with the mains voltage and fre-
quency.
The power supply is intended for the indoor use.
Do not use the controller if the temperature and the air humidity extends the values valid for the STCC-04
controller.
Use the proper cables to connect elements of the kit, dedicated for specified device only. Never cut or shorten
any cable, it may cause damage to your device.
Use the cables delivered by VIGO. In case of OEM systems, make sure the the cables match the specifica-
tion of the controller.
Turn off the power supply before plugging / unplugging cables. Avoid static discharges.
Do not exchange controllers between kits. Every controller is individually trimmed to the IR detector from the
kit. Internal STCC-04 construction varies due to the TEC stage number
Important note!
If you are setting up own system supplied by the the custom power supply adapter, please check if the
voltage/current matches to the values of the supply requirements of the STCC-04.
129/133 Poznanska St., 05-850 Ozarow Mazowiecki, Poland; tel. +48 22 733 54 20; fax +48 22 733 54 26; e-mail: [email protected] 11 Please note: the information contained in this document is subject to change without further notification. VIGO System reserves the right to alter the performance and any resulting specifications.VS- 11-08-10MB
6. Troubleshooting
Typical reasons of malfunction the controller and the possible solutions are collected in the following table.
Symptom Possible reason Typical solution
SUPPLY diode is not shining
Controller is not connected to the supply
Connect the controller and the power supply together
Power supply is not connected to the mains
Connect the power supply to the mains
Controller or power supply is broken
Contact with the distributor or the manufacturer
LOCK diode is never turned on, or turns of after
some time
The controller is not connected with the IR detector
Properly connect the controller and the detector
TEC efficiency is too smallIncrease the final detector temperat-ure by reconfiguring switches or us-
ing potentiometer
Environment temperature is too high Keep the environment temperature within the limits.
Controller or IR detector is broken Contact with the distributor or the manufacturer
LOCK diode is blinking
IR radiation flux is too strong Reduce the IR radiation level
IR detector position is unstable, or it is exposed to the vibrations
Properly mount the IR detector and keep it mechanically stable
Controller or IR detector is broken Contact with the distributor or the manufacturer
129/133 Poznanska St., 05-850 Ozarow Mazowiecki, Poland; tel. +48 22 733 54 20; fax +48 22 733 54 26; e-mail: [email protected] 12 Please note: the information contained in this document is subject to change without further notification. VIGO System reserves the right to alter the performance and any resulting specifications.VS- 11-08-10MB