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Ride distributed by:Zamperla. Inc.49 Fanny Road
Boonton, New Jersey 07005
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USAPhone: 973 334 8133 Fax: 973 334 6880
Ride Manu
letin No: S 1 -201 8ember 1, 20
Date: January 1,upersedes:
season.age: 1 0
SERVICE BULLETINturer: A. Zampe
con - a All fabricated 2015 and earlierstract 0
lion older rides with most current nonrdestructive testing (NDT) and replacement schedule.
Reason For ReCracks noted on gondola shafts on rides older than 20 years.
o Be Taken:Perform NOT as per the attached schedule. Replace parts as per attached schedule.The Items reported on the REPLACEMENT SCHEDULE located on page 2 of 30 may be used for the 2019operating season only if the NDT defined for that part is performed and passes.Shaft pins, truss arm pins, wheel trolley support pins and hydraulic cylinder pins (items 3,11,15,16) that are10 years or older must be replaced for the 2020 season regardless Of testing perfomed.Gondola shafts (item 2) that are 20 years or older, must be replaced for the 2020 season regardless oftesting performed.
Perform NDT as per the attached schedule. Replace parts as per attached schedule. Base frames (image18,19 & 20) will vary based on the model and production year. Follow image that fits your model. Note, notall items may be shown for clarity.
Future Action To Be Taken:
Perform NDT as per the attached schedule and attached acceptance criteria. Replace parts as perattached schedule.Include this bulletin with all maintenance documents.
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SAMBA BALLOON -NDT & f`e placement Schedule Rev.1
SAMBA BALLOON -NDT & REPLACEMENT SCHEDULE
NOT SCHEDULE
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NTON'o zAMPERiA sp.A. (iTAiv). The !nfom.tion cont]lnd on this she.t may be used ordy for the purpose for vwhch is suppked by page 1 of 3o.D.&C|A.D.andmustnotbe5ho`mtothlrdp.rile..Thlsshcttand111cople!iTiustbereturnedondcm.nd.
SAMBA BALLOON -NDT & Replacement Schedule Rev.1
0
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Time CodeM6 =every6monthsY4 =every4yearsY8 =every8years
Test Method CodeVT = visual lnspectlon (by certified inspector or maintenancemechanic)IVIT = magnetic partlde testing procedure per (UNI EN ISO 17638
(2010)-23278 (2015) lev. 2X or ASTM E709.Acceptance per SB-01-2018 ZAMPERLA NOT TEST ACCEPTANCECRITERIA.
PT a dye penetrant test.in6 procedure per (EN 571-1 / EN 1289-2X) or ASTM E165.Acceptance per SBrol-2018 ZAMPERLA NOT TEST ACCEPTANCE
CRITERIA.
UT = ultrasonic testlng procedure per (EN 10308 (2004) CLASS 4)or per AWS D1.1 section 6.14.3.Acc`ep.tance per SB-01-2018 ZAMPERLA NOT TEST ACCEPTANCE
CRITERIA.
REPLACEMENT SCHEDULE
Item Part # ItemReplacement afer[no.ofy®arq
2 GONDOLA SHAFT 203 SHAFTPIN 1011 TRUSS ARM PIN 1015 WHEEL TROLLEY SUP PORT PIN 1016 HYDRAULIC CYLI NDER PI N 10
Please, contact Zamperla Spare Parts Department with ride serial number toget correct part number.
ANTONIO ZAMPERIA S.Fi.A, (lTALY). The Inform.tlon corit.ln®d on thi. sli€.t may be used only for the purpose for whlch 1] supplled bv
E.D. a QA.D. .nd must not be sho`^rn to thlrd paitleS. Tt`is Sheet .nd all cople[ mi.5t be returned on dem]nd. Page 2 of 30
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Image 4 - Shaft Support (eorfu.riuaton)
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ZAMPERLA sERvlcE BULLEi" stroi-2Oi8 Nor TEST AccEPTAi\icE cRITERiA
Tab X.1 MT-W Magnetic Particle test on steel weldsTyp( of indk~ A-LJmlt
LJceer hdlceder` L lenith Of ln.lcrden (dtR) EBth-herhdutebdm-lerutdmerdm|mm) ca
Tab X.2 PT-W D`re penetraut test on steel weldsType ol lndkTh -ctLhit
lho Hrfun, I IEhitli Of hde.Oen (qu) tF,thrfu.rlb-end-lerutllm.nilnlmm) d9
Tab. X3 Ivlagnctic test on steel forgings and round barsP- -LJmfthf- hid n"m..in h4Id®n I.nith (iim| 2I-M.be-kmEthctddel)MlutenLL.ndm.adi]im-Iowil].lquhOfhm.ainilqfErtyLfm~m-utamut-lnithdhtEc.O.nihtli.rd-all)fltlnm) Z|~m .lhrob* rimb.I Of hded®i.. h th. nri- furha 7
Tab. X.5 UT-F Ultrasonic test eramination b`/ manual probe on ferriitic and martensitic steelforglngP- -tw
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Tab. X.6 UTLR ultrasonic test examiiut.ron by manual probe on rolind elements ferrltlc andmartensitic steel barsI- • . -. ' .
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