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33
Ride distributed by: Zamperla. Inc. 49 Fanny Road Boonton, New Jersey 07005 zAI`a i> E:aL4 USA Phone: 973 334 8133 Fax: 973 334 6880 Ride Manu letin No: S 1 -201 8 ember 1, 20 Date: January 1, upersedes: season. age: 1 0 SERVICE BULLETIN turer: A. Zampe con - a All fabricated 2015 and earlier stract 0 lion older rides with most current nonrdestructive testing (NDT) and replacement schedule. Reason For Re Cracks noted on gondola shafts on rides older than 20 years. o Be Taken: Perform NOT as per the attached schedule. Replace parts as per attached schedule. The Items reported on the REPLACEMENT SCHEDULE located on page 2 of 30 may be used for the 2019 operating season only if the NDT defined for that part is performed and passes. Shaft pins, truss arm pins, wheel trolley support pins and hydraulic cylinder pins (items 3,11,15,16) that are 10 years or older must be replaced for the 2020 season regardless Of testing perfomed. Gondola shafts (item 2) that are 20 years or older, must be replaced for the 2020 season regardless of testing performed. Perform NDT as per the attached schedule. Replace parts as per attached schedule. Base frames (image 18,19 & 20) will vary based on the model and production year. Follow image that fits your model. Note, not all items may be shown for clarity. Future Action To Be Taken: Perform NDT as per the attached schedule and attached acceptance criteria. Replace parts as per attached schedule. Include this bulletin with all maintenance documents.

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Page 1: s3.amazonaws.com · Boonton, New Jersey 07005 = ... operating season only if the NDT defined for that part is performed and passes. Shaft pins, truss arm pins, wheel trolley support

Ride distributed by:Zamperla. Inc.49 Fanny Road

Boonton, New Jersey 07005

=®zAI`a i> E:aL4

USAPhone: 973 334 8133 Fax: 973 334 6880

Ride Manu

letin No: S 1 -201 8ember 1, 20

Date: January 1,upersedes:

season.age: 1 0

SERVICE BULLETINturer: A. Zampe

con - a All fabricated 2015 and earlierstract 0

lion older rides with most current nonrdestructive testing (NDT) and replacement schedule.

Reason For ReCracks noted on gondola shafts on rides older than 20 years.

o Be Taken:Perform NOT as per the attached schedule. Replace parts as per attached schedule.The Items reported on the REPLACEMENT SCHEDULE located on page 2 of 30 may be used for the 2019operating season only if the NDT defined for that part is performed and passes.Shaft pins, truss arm pins, wheel trolley support pins and hydraulic cylinder pins (items 3,11,15,16) that are10 years or older must be replaced for the 2020 season regardless Of testing perfomed.Gondola shafts (item 2) that are 20 years or older, must be replaced for the 2020 season regardless oftesting performed.

Perform NDT as per the attached schedule. Replace parts as per attached schedule. Base frames (image18,19 & 20) will vary based on the model and production year. Follow image that fits your model. Note, notall items may be shown for clarity.

Future Action To Be Taken:

Perform NDT as per the attached schedule and attached acceptance criteria. Replace parts as perattached schedule.Include this bulletin with all maintenance documents.

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®Z=z.A.E`a.f=_EIB_L^

SAMBA BALLOON -NDT & f`e placement Schedule Rev.1

SAMBA BALLOON -NDT & REPLACEMENT SCHEDULE

NOT SCHEDULE

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NTON'o zAMPERiA sp.A. (iTAiv). The !nfom.tion cont]lnd on this she.t may be used ordy for the purpose for vwhch is suppked by page 1 of 3o.D.&C|A.D.andmustnotbe5ho`mtothlrdp.rile..Thlsshcttand111cople!iTiustbereturnedondcm.nd.

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SAMBA BALLOON -NDT & Replacement Schedule Rev.1

0

EiEE=z_.Sjrd.i?_.E_E?i.a

Time CodeM6 =every6monthsY4 =every4yearsY8 =every8years

Test Method CodeVT = visual lnspectlon (by certified inspector or maintenancemechanic)IVIT = magnetic partlde testing procedure per (UNI EN ISO 17638

(2010)-23278 (2015) lev. 2X or ASTM E709.Acceptance per SB-01-2018 ZAMPERLA NOT TEST ACCEPTANCECRITERIA.

PT a dye penetrant test.in6 procedure per (EN 571-1 / EN 1289-2X) or ASTM E165.Acceptance per SBrol-2018 ZAMPERLA NOT TEST ACCEPTANCE

CRITERIA.

UT = ultrasonic testlng procedure per (EN 10308 (2004) CLASS 4)or per AWS D1.1 section 6.14.3.Acc`ep.tance per SB-01-2018 ZAMPERLA NOT TEST ACCEPTANCE

CRITERIA.

REPLACEMENT SCHEDULE

Item Part # ItemReplacement afer[no.ofy®arq

2 GONDOLA SHAFT 203 SHAFTPIN 1011 TRUSS ARM PIN 1015 WHEEL TROLLEY SUP PORT PIN 1016 HYDRAULIC CYLI NDER PI N 10

Please, contact Zamperla Spare Parts Department with ride serial number toget correct part number.

ANTONIO ZAMPERIA S.Fi.A, (lTALY). The Inform.tlon corit.ln®d on thi. sli€.t may be used only for the purpose for whlch 1] supplled bv

E.D. a QA.D. .nd must not be sho`^rn to thlrd paitleS. Tt`is Sheet .nd all cople[ mi.5t be returned on dem]nd. Page 2 of 30

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Page 5: s3.amazonaws.com · Boonton, New Jersey 07005 = ... operating season only if the NDT defined for that part is performed and passes. Shaft pins, truss arm pins, wheel trolley support
Page 6: s3.amazonaws.com · Boonton, New Jersey 07005 = ... operating season only if the NDT defined for that part is performed and passes. Shaft pins, truss arm pins, wheel trolley support
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SA^AB^ a^lL00I\l - I\d}T & G±±ae±mei* Sdiedute REv.1

Image 4 - Shaft Support (eorfu.riuaton)

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SMIBA 8Al.Lrm) - NOFT & 8ep!±e±qr.cot Sclied]Ile Re`r.I

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Page 17: s3.amazonaws.com · Boonton, New Jersey 07005 = ... operating season only if the NDT defined for that part is performed and passes. Shaft pins, truss arm pins, wheel trolley support

S^m^ aAIJcol`l - l\lDT & &eplaeemeut Sd.edlile Re`r.1

Image 10 - fie Rod Pin (continuatioii)

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Page 19: s3.amazonaws.com · Boonton, New Jersey 07005 = ... operating season only if the NDT defined for that part is performed and passes. Shaft pins, truss arm pins, wheel trolley support
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Page 21: s3.amazonaws.com · Boonton, New Jersey 07005 = ... operating season only if the NDT defined for that part is performed and passes. Shaft pins, truss arm pins, wheel trolley support
Page 22: s3.amazonaws.com · Boonton, New Jersey 07005 = ... operating season only if the NDT defined for that part is performed and passes. Shaft pins, truss arm pins, wheel trolley support
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Page 28: s3.amazonaws.com · Boonton, New Jersey 07005 = ... operating season only if the NDT defined for that part is performed and passes. Shaft pins, truss arm pins, wheel trolley support
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Page 31: s3.amazonaws.com · Boonton, New Jersey 07005 = ... operating season only if the NDT defined for that part is performed and passes. Shaft pins, truss arm pins, wheel trolley support

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Page 32: s3.amazonaws.com · Boonton, New Jersey 07005 = ... operating season only if the NDT defined for that part is performed and passes. Shaft pins, truss arm pins, wheel trolley support

ZAMPERLA sERvlcE BULLEi" stroi-2Oi8 Nor TEST AccEPTAi\icE cRITERiA

Tab X.1 MT-W Magnetic Particle test on steel weldsTyp( of indk~ A-LJmlt

LJceer hdlceder` L lenith Of ln.lcrden (dtR) EBth-herhdutebdm-lerutdmerdm|mm) ca

Tab X.2 PT-W D`re penetraut test on steel weldsType ol lndkTh -ctLhit

lho Hrfun, I IEhitli Of hde.Oen (qu) tF,thrfu.rlb-end-lerutllm.nilnlmm) d9

Tab. X3 Ivlagnctic test on steel forgings and round barsP- -LJmfthf- hid n"m..in h4Id®n I.nith (iim| 2I-M.be-kmEthctddel)MlutenLL.ndm.adi]im-Iowil].lquhOfhm.ainilqfErtyLfm~m-utamut-lnithdhtEc.O.nihtli.rd-all)fltlnm) Z|~m .lhrob* rimb.I Of hded®i.. h th. nri- furha 7

Tab. X.5 UT-F Ultrasonic test eramination b`/ manual probe on ferriitic and martensitic steelforglngP- -tw

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Tab. X.6 UTLR ultrasonic test examiiut.ron by manual probe on rolind elements ferrltlc andmartensitic steel barsI- • . -. ' .

needftyLrdCq.h-lutFlae+etemE.h*PIO-hmls..NcaE0cee*fui]puOchnl.cA®reeiit*l®nC..I..e]ul]| aac-Oho S5EFHOsrfulJp.kQp.t[.eutlm"ef|d.h.nmG*NdyayFFMtExuld-fmlp.I)utelnDe-.Imdr..etE a I,Nbe i a+ diaeeee. Of eqLii`drent *ae+oteomed hokNbt. 2 RfErf.ute:neltrt260mtr2fu-I. = artyide 6cr.c*i I.eipe Of d.e d- redieed I.acfrorall echoFv.mplzt]rfefscreei`hgivt}ofthen-bathalechothtl.encarestdiseoiitinLftylfreearea-d`esanerpeasF.

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