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A D D E N D U M O P E R A T I N G I N S T R U C T I O N S

S3000 Cold Store

Safety Laser Scanner

GB

Addendum Operating Instructions

S3000 Cold Store

2 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012029/2007-07-05

This document is protected by the law of copyright, whereby all rights established therein remain with thecompany SICK AG. Reproduction of this document or parts of this document is only permissible within the limitsof the legal determination of Copyright Law. Alteration or abridgement of the document is not permitted withoutthe explicit written approval of the company SICK AG.

Addendum Operating Instructions

S3000 Cold Store

8012029/2007-07-05 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 3

Contents

Contents1 About this document.........................................................................................................4

2 On safety.............................................................................................................................42.1 Applications of the device.....................................................................................42.2 General safety notes and protective measures ..................................................4

3 Product description...........................................................................................................53.1 Special features ....................................................................................................53.2 Status indicators ...................................................................................................5

4 Mounting ............................................................................................................................6

5 Electrical installation........................................................................................................75.1 System connection................................................................................................75.2 Parameter setting and diagnostics connection...................................................8

6 Care and maintenance......................................................................................................96.1 Cleaning the front screen .....................................................................................96.2 Replacing desiccant cartridge ..............................................................................9

7 Technical specifications.................................................................................................107.1 Data sheet ...........................................................................................................107.2 Dimensional drawings ........................................................................................11

7.2.1 S3000 Cold Store..............................................................................11

8 Ordering information.......................................................................................................138.1 Delivery ................................................................................................................138.2 System available .................................................................................................138.3 Accessories/spare parts.....................................................................................13

9 Annex ................................................................................................................................149.1 EC declaration of conformity ..............................................................................149.2 List of tables........................................................................................................159.3 List of illustrations...............................................................................................15

Chapter 1 Addendum Operating Instructions

S3000 Cold Store


About this document

1 About this documentThis addendum is only applicable to the S3000 Cold Store safety laser scanner with thefollowing entry on the type label in the field Operating Instructions: 8011877. Thisdocument is part of SICK part number 8011877 (addendum operating instructions“S3000 Cold Store Safety Laser Scanner” in all available languages).This addendum only applies in conjunction with the original operating instructions“S3000 Safety Laser Scanner” (SICK part number 8009791).

If not otherwise revised in this document, the information in the original operatinginstructions applies, which relate to the S3000 Advanced safety laser scanner.

For the configuration and diagnostics of these devices you require CDS (Configuration &Diagnostic Software) version 3.50 or higher.

2 On safety

2.1 Applications of the deviceThe S3000 Cold Store safety laser scanner is used to protect persons and plant. TheS3000 Cold Store is particularly suitable for use in cold environments.

It is possible to implement both stationary applications, e.g. area protection or gateprotection, and also mobile applications, e.g. AGV.

Ambient conditions, e.g. rain, snow, fog or incident sunlight, are only compensated to alimited extent by the S3000 Cold Store. Usage outdoors in the open is not foreseen.

The safety laser scanner’s safety level corresponds to category 3 as per EN 9541, it canbe used up to SIL2 as per IEC 61�508.

2.2 General safety notes and protective measures

Safety notes

This addendum must be made available to the operator of the system, machine or thevehicle where the S3000 Cold Store safety laser scanner is used, together with the originaloperating instructions. The operator is to be instructed by qualified safety personnel and isto read and follow the addendum; the operating instructions must also be followed.

Note

Note

�WARNING

Addendum Operating Instructions Chapter 3

S3000 Cold Store


Product description

3 Product descriptionThis chapter provides information on the special features and properties of the S3000Cold Store safety laser scanner. It also describes the properties and functions that differfrom the S3000 Advanced.

� Please read this chapter before mounting, installing and commissioning the device.

3.1 Special features� protective field range 7 m

� warning field range 49 m (20 m at 20�% reflectivity)

� 180° scan area

� 4 protective and warning fields (field sets)

� minimum response time 60 ms

� safe bus interfacing using SICK Intelliface products

� extended temperature range from –30 °C to +50 °C

The S3000 Cold Store is specially designed for cold environments. It can be used atambient temperatures from –30 °C to +50 °C

The device meets enclosure rating IP 67 as per EN 60�529 and is equipped with aninternal, thermostatically controlled heater. The heater switches on as necessary. Thesafety laser scanner is ready for operation when the required temperature has beenreached in the housing. The heater switches on automatically as necessary duringoperation (cyclic heating process).

When the device is switched on, the warm-up process takes approx. 60 minutes at anexternal temperature of –30 °C.

3.2 Status indicatorsIn addition to the display elements from the S3000, the S3000 Cold Store has a blue LEDon the right beside the front screen with the following significance:

Heater switched on, device warming up

Once the necessary temperature has been reached in the housing, the safety laserscanner is ready for operation (warm-up time at –30 °C: approx. 60 minutes).

During operation, the LED illuminates occasionally and signals “warming up”. The S3000Cold Store remains ready for operation while the LED is illuminated.

Note

� Blue

Fig. 1: “Heater switched on”LED

Note

Blue LED


S3000 Cold Store


Mounting

4 MountingTo calculate the safety distance and the size of the protective field when operatedhorizontally or vertically in stationary or mobile applications, read the chapter “Mounting”in the original operating instructions “S3000 Safety Laser Scanner” (SICK partnumber 8009791). Also pay attention to the information there on the contour as referencefunction and the information on the time for monitoring case switching.

The S3000 Cold Store can be mounted in any position.

An adjustable bracket is available for easy mounting. This bracket allows the safety laserscanner to be adjusted in the x and y direction.

� During mounting and adjustment, please observe the dimensional drawings in section7.2 “Dimensional drawings” on page 11.

� Ensure the scan line is at the correct height during mounting. For information on thebeam exit height, see the dimensional drawing S3000 Cold Store (see Fig. 5 onpage 11).

Fig. 2: Adjustable bracket

Notes

±7.5° ±7.5°


S3000 Cold Store


Electrical installation

5 Electrical installation

Switch the power supply off!

The machine/system could inadvertently start up while you are connecting the devices.

� Ensure that the entire machine/system is disconnected during the electricalinstallation.

5.1 System connectionThe inputs and outputs for the S3000 Cold Store are on the 16-pin connection plug (screw-type terminals). Feed the connection cables through one of the three cable glands into theplug housing.

Pin Signal Function

1 EFIA Enhanced function interface = safe SICK devicecommunication

2 RxD RS232 interface to the PC

3 B1 Static control input B

4 0 V DC heating Supply voltage for the heating

5 ERR Application diagnostic output — error/contamination

6 A1 Static control input A

7 A2 Static control input A

8 0 V DC scanner Supply voltage for the safety laser scanner

9 EFIB Enhanced function interface = safe SICK devicecommunication

10 TxD RS232 interface to the PC

11 B2 Static control input B

12 +24 V DC heating Supply voltage for the heating

13 OSSD1

14 OSSD2Output signal switching device

15 WF Output, object in warning field

16 +24 V DC scanner Supply voltage for the safety laser scanner

�WARNING

Fig. 3: Connection plug

Tab. 1: Pin assignment of theconnection plug

Cable glands

Cable gland


S3000 Cold Store


Electrical installation

� To prevent EMC problems, no wires are allowed to be connected to connectionterminals that are not used.

� Separate connection terminals are available for the connection of the supply voltage forthe safety laser scanner and for the heater. This configuration makes it possible towarm-up the safety laser scanner to operating temperature prior to actual operation.

� An unregulated 24 V DC power supply is sufficient to supply the heating (max. 6 Vresidual ripple). Full heating performance is only reached at a supply voltage of 24 V DC.

� The heater’s cyclic current consumption is approx. 5 A.

� If you use a common power supply for the safety laser scanner and the heater, youmust connect terminals 4 and 8, 12 and 16. In this case the power supply must complywith the requirements for the safety laser scanner and provide the current required forthe safety laser scanner and the heater. (See Tab. 2 on page 10).

5.2 Parameter setting and diagnostics connectionFor setting the parameters and expanded diagnostics using a PC/laptop, a special servicecable is available for the S3000 Cold Store (RS232, prepared for serial PC connection;see section 8.3 “Accessories/spare parts” on page 13). The service cable connectioncables are 5 m long.

In addition to the 9-pin DSub plug for serial connection to a PC, the service cable has aseparate supply cable with plug for supplying the safety laser scanner with power (doesnot include the supply of power to the heater). The supply voltage on the application side isthen fed through to the safety laser scanner.

If the S3000 Cold Store is connected to a bus system using EFI (e.g. via SICK Intellifaceproducts), configuration or diagnostics can also be performed from outside the coldenvironment over the bus system.

� However, always check the protective field at the system, the machine or vehicle as perthe test notes in the original operating instructions.

Notes

Fig. 4: Service cable withserial PC connection andsupply cable

Note

Cable to the PC

Supply cable

Connection on the connectionplug

Connection on the S3000Cold Store


S3000 Cold Store


Care and maintenance

6 Care and maintenance

Do not open S3000 Cold Store safety laser scanner!

The safety laser scanner is not allowed to be opened! The manufacturer’s warranty will berendered void if the device is opened.

6.1 Cleaning the front screenThe S3000 Cold Store safety laser scanner is largely maintenance-free. The front screenon the safety laser scanner should however be regularly cleaned and also if contaminated.

� Do not use aggressive cleaning agents.

� Do not use abrasive cleaning agents.

Static charges cause dust particles to be attracted to the front screen. You can diminishthis effect by using the anti-static plastic cleaner (SICK Part No. 5600006) and the SICKlens cloth (Part No 4003353) (see section 8.3 “Accessories/spare parts” on page 13).

How to clean the front screen:

� Use a clean and soft brush to remove dust from the front screen.

� Now wipe the front screen with a clean and damp cloth.

If the front screen is scratched or damaged, the device must be replaced. In this caseplease contact your SICK subsidiary.

6.2 Replacing desiccant cartridgeThe S3000 Cold Store has a desiccant cartridge on the side of the housing for absorbingresidual moisture in the housing (see Fig. 5 on page 11).

Saturation of the desiccant is indicated by the colour changing from blue to red. Thenreplace the desiccant. The desiccant cartridge is available as a spare part (see section 8.3“Accessories/spare parts” on page 13).

It is only allowed to replace the cartridge in a dry room (e.g. in office environment).

�WARNING

Note

Note

Note


S3000 Cold Store


Technical specifications

7 Technical specifications

7.1 Data sheetMinimum Typical Maximum

General data

Enclosure rating IP 65 and IP 67 (according to EN 60�529)

Operating temperature range –30 °C +50 °C

Storage temperature range –30 °C +70 °Cmax. 24 h

Housing material

Back plate and connectorhousing

Aluminium die cast

Cover Polyurethane (PU), rape yellow

Front screen

Material Polycarbonate

Surface finish Outside with scratch-resistant coating

Dimensions See section 7.2 “Dimensional drawings” on page11.

Weight, without hardware 9 kg

Functional data

Scan angle 180°

Electrical data

Electrical connection 16-pin plug with screw-type terminals3 × PG11 cable gland for cable diameter 5-12 mm

Safety laser scanner

Supply voltage (SELV)1). 17.5 V 24 V 28.8 V

Permissible residual ripple ±5%

Heating

Supply voltage (SELV)(full heating performance onlyat nominal voltage)

16.8 V 24 V 28.8 V

Permissible residual ripple 6 V

Current required, cyclic (payattention to voltage drop on thesupply cable)

5 A

Configuration and diagnosticsinterface

RS-232 (proprietary); 9600 Baud, 19�200 Baud,38�400 Baud

1) The voltage supply must be capable of buffering brief mains voltage failures of 20 ms as specified inEN 60�204.

Tab. 2: Data sheet S3000Cold Store


S3000 Cold Store



7.2 Dimensional drawings

7.2.1 S3000 Cold Store

Fig. 5: Dimensional drawingS3000 Cold Store (mm)

351

175

265

167

98

79.5

79.5

53

46 175

55.5

67

31.5

82.5 81.5 82.5 52

20.5

4 4 14

125

70

113 125

123

194.5

99.5

20.52

Desiccant cartridge

Conn

ectio

npl

ug

Beam exit height


S3000 Cold Store



Fig. 6: Dimensional drawingadjustable bracket for S3000Cold Store (mm)

160.4

14 35(c

entr

eop

tical

axis

)

100 50.9

9.5

±7.5°±7.5°


S3000 Cold Store


Ordering information

8 Ordering information

8.1 Delivery� S3000 Cold Store including system plug

� operating instructions and CDS (Configuration & Diagnostic Software) on CD-ROM

� adhesive label Important information

8.2 System availableDevice type Part Part number

S31A-7011CA S3000 Cold Store 1041648

8.3 Accessories/spare partsPart Part number

Adjustable bracket for wall mounting,metal, weight approx. 1.6 kg (includinghardware)

2018303

Service cable (parameter setting cable),pre-assembled for RS-232. Is used forinsertion in existing wiring.

2019561

Desiccant cartridge with male threadM36�×1.5

5306179

16-pin connection plug, complete withhousing

2018301

Plug insert 16-pin (spring strip) forconnection plug part no. 2018301

6004379

Plastic cleaner for front screen, anti-static 5600006

Lens cloth for cleaning the front screen 4003353

Connection cables for self-assembly, 13-pin, cross section 0.56 mm²(AWG 20) in 100 m reel, not suitable for heater supply

6025729

Tab. 3: System part number

Tab. 4: Part numbersaccessories


S3000 Cold Store


Annex

9 Annex

9.1 EC declaration of conformity

You can obtain the complete EC declaration of conformity via the SICK homepage on theInternet at: www.sick.com

Note

http://www.sick.com/


S3000 Cold Store


Annex

9.2 List of tablesTab. 1: Pin assignment of the connection plug....................................................................7

Tab. 2: Data sheet S3000 Cold Store.................................................................................10

Tab. 3: System part number................................................................................................13

Tab. 4: Part numbers accessories ......................................................................................13

9.3 List of illustrationsFig. 1: “Heater switched on” LED.........................................................................................5

Fig. 2: Adjustable bracket.....................................................................................................6

Fig. 3: Connection plug.........................................................................................................7

Fig. 4: Service cable with serial PC connection and supply cable .....................................8

Fig. 5: Dimensional drawing S3000 Cold Store (mm) ......................................................11

Fig. 6: Dimensional drawing adjustable bracket for S3000 Cold Store (mm) ................12

SICK AG | Waldkirch | Germany | www.sick.com

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