s40mm apfsds-t & heab-t development 39 th gun and ammunition conference 14 april 2004

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S40mm APFSDS-T & HEAB-T Development 39 th Gun and Ammunition Conference 14 April 2004 D.E. Dillard, P.E.

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S40mm APFSDS-T & HEAB-T Development 39 th Gun and Ammunition Conference 14 April 2004 D.E. Dillard, P.E. 30/40mm Comparison What is Super 40mm?. PGU 13 w/360gm projectile. Cartridge OAL = 289.97mm Current ALACV Design W/2 Case Lengths. Gen I w/680gm projectile. - PowerPoint PPT Presentation

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Page 1: S40mm APFSDS-T & HEAB-T Development  39 th  Gun and Ammunition Conference 14 April 2004

S40mm APFSDS-T & HEAB-T Development

39th Gun and Ammunition Conference

14 April 2004

D.E. Dillard, P.E.

Page 2: S40mm APFSDS-T & HEAB-T Development  39 th  Gun and Ammunition Conference 14 April 2004

2GENERAL DYNAMICS

Ordnance & Tactical Systems

30/40mm ComparisonWhat is Super 40mm?30/40mm ComparisonWhat is Super 40mm?

Cartridge OAL = 289.97mm

Current ALACV Design

W/2 Case Lengths

PGU 13 w/360gm projectileGen I

w/680gm projectile

Page 3: S40mm APFSDS-T & HEAB-T Development  39 th  Gun and Ammunition Conference 14 April 2004

3GENERAL DYNAMICS

Ordnance & Tactical Systems

S40mm Ammunition & StatusS40mm Ammunition & Status

Ammunition Family Consists of:

APFSDS-T (Armor Piercing Fin Stabilized Discarding Sabot – Traced)

Baseline design with aluminum sabot tested

Baseline design with lightweight sabot tested

TPDS-T (Target Practice Discarding Sabot – Traced)

HEAB-T (High Explosive Air Burst – Traced)

Gen I design with GD-OTS fuze assembly tested

TP-T (Target Practice – Traced) TP for Airburst

Designed and tested

TP-S (Target Practice – Spotter)

Designed and tested

Page 4: S40mm APFSDS-T & HEAB-T Development  39 th  Gun and Ammunition Conference 14 April 2004

4GENERAL DYNAMICS

Ordnance & Tactical Systems

S40mm APFSDS-T StatusS40mm APFSDS-T Status

Baseline design with 218mm long case

Demonstrated from Mann Barrel and MK44 Auto-Gun at High Rate Burst.

Demonstrated Dispersion at 2k = .32 x .33 mr

Maximum muzzle velocity capability with this design ~1350m/s

Optimized Design with Common Case

Design concept completed

Phase I testing with lightweight sabot completed in Feb 04

Muzzle velocity capability with this design ~ 1460m/s

Page 5: S40mm APFSDS-T & HEAB-T Development  39 th  Gun and Ammunition Conference 14 April 2004

5GENERAL DYNAMICS

Ordnance & Tactical Systems

ALACV Super 40mm APFSDS-T

Fin Penetrator) RTV Boot

SabotM919 EI Propellant / SMP Hybrid Propellant

Windscreen

Obturator

Page 6: S40mm APFSDS-T & HEAB-T Development  39 th  Gun and Ammunition Conference 14 April 2004

6GENERAL DYNAMICS

Ordnance & Tactical Systems

ALACV Super 40mm APFSDS-TALACV Super 40mm APFSDS-T

Phase I Light Weight Sabot

Page 7: S40mm APFSDS-T & HEAB-T Development  39 th  Gun and Ammunition Conference 14 April 2004

7GENERAL DYNAMICS

Ordnance & Tactical Systems

S40mm AirBurst DemonstrationS40mm AirBurst DemonstrationFuze Setting

The 30/40mm HEAB rounds use a contact communication system similar to that currently used for the ACSW. (Fuze commonality)

Burst point is based on Time of Flight calculation.

(2) contact bands are located on the bourrelet of the projectile forward of the driving band.

We communicate and set the fuze after it is chambered in the Mann Barrel or in the Auto gun .

We have demonstrated contacting and setting the fuze in the feed system of the MK44 auto gun at HRB of 200 SPM.

Contact Bands

Page 8: S40mm APFSDS-T & HEAB-T Development  39 th  Gun and Ammunition Conference 14 April 2004

8GENERAL DYNAMICS

Ordnance & Tactical Systems

GD-OTS AirBurst Fuze ContactorGD-OTS AirBurst Fuze Contactor

Fuze Communication

Dwell Position

Spent Case

Breech

•Fuze contactor/setter system demonstrated in MK44 auto gun

•Air Burst Set & Function demonstrated from 225m to 2800m

•Fuze Set & Fired @ High Rate Burst rates

•Burst Accuracies ~ 2.5m SD @ 1500m @ ATC

•Digressive & Progressive String of Pearls Demonstrated

Gun Feeder

Page 9: S40mm APFSDS-T & HEAB-T Development  39 th  Gun and Ammunition Conference 14 April 2004

9GENERAL DYNAMICS

Ordnance & Tactical Systems

30/40mm AirBurst Current Fire Control System 30/40mm AirBurst Current Fire Control System

Barrel

MK44Mann Barrel

w/Fuze Setter

Fuze setter ComputerManual Range &

Meteorlogical Data Inputs

Data to fuze

Point and Shoot Capability

Matured Design: The HEAB-T round will default to a Point Detonate (PD) function if an object is struck before the timer functions.

30/40mm AirBurst Integrated into Vehicle

Current Demonstration

Feed System w/Fuze Contacts

Barrel MVC

Gun Turret

GD-OTS Fuze Setter

Vehicle Fire Control System Range

Meteorlogical

Select HE, then AB or PD

Optional

Inputs

Phase II

Phase III

Total integration into vehicle fire control system

Phase I

Page 10: S40mm APFSDS-T & HEAB-T Development  39 th  Gun and Ammunition Conference 14 April 2004

10GENERAL DYNAMICS

Ordnance & Tactical Systems

S40mm AirBurst S40mm AirBurst S40mm IRAD Progress Continued

S40mm AirBurst HEAB-T Gen I (680 gm) w/Base Mounted Fuze

Successful test of S40mm HEAB with 75gm (actual) PBXN-5 charge on February 19, 2004

Muzzle Velocity ~1000m/s

SMP Hybrid Propellant

GD-OTS/Kaman Mechanical S&A

75-80gm PBXN-5GD-OTS Electronic

FuzeSanta Barbara Case

GD-OTS Warhead

Page 11: S40mm APFSDS-T & HEAB-T Development  39 th  Gun and Ammunition Conference 14 April 2004

11GENERAL DYNAMICS

Ordnance & Tactical Systems

S40mm AirBurst Demonstration – Feb 19, 2004S40mm AirBurst Demonstration – Feb 19, 2004

Test Set-Up

S40mm MK44 Mann Barrel

Smash Plate @ ~615m

Tarps on the ground forward of the smash plate

Mannequins (standing & prone) are placed at approx. 600m.

Weibel Radar

Cameras

(2) sideline video at target site

(1) sideline High Speed video at target site

(1) video located at ~540 meters looking downrange at the target site

(1) video located at the target looking up range at the burst location

(1) video looking downrange from over the gun

Page 12: S40mm APFSDS-T & HEAB-T Development  39 th  Gun and Ammunition Conference 14 April 2004

12GENERAL DYNAMICS

Ordnance & Tactical Systems

S40mm HEAB-T Feb 19, 2004S40mm HEAB-T Feb 19, 2004

Our Dummies on the way to work

Is this where we are supposed to be?

Page 13: S40mm APFSDS-T & HEAB-T Development  39 th  Gun and Ammunition Conference 14 April 2004

13GENERAL DYNAMICS

Ordnance & Tactical Systems

S40mm HEAB-T Feb 19, 2004S40mm HEAB-T Feb 19, 2004

S40mm HEAB Hits

Page 14: S40mm APFSDS-T & HEAB-T Development  39 th  Gun and Ammunition Conference 14 April 2004

14GENERAL DYNAMICS

Ordnance & Tactical Systems

S40mm HEAB-T Feb 19, 2004S40mm HEAB-T Feb 19, 2004

Page 15: S40mm APFSDS-T & HEAB-T Development  39 th  Gun and Ammunition Conference 14 April 2004

15GENERAL DYNAMICS

Ordnance & Tactical Systems

S40mm HEAB-T Feb 19, 2004S40mm HEAB-T Feb 19, 2004

Page 16: S40mm APFSDS-T & HEAB-T Development  39 th  Gun and Ammunition Conference 14 April 2004

16GENERAL DYNAMICS

Ordnance & Tactical Systems

S40mm HEAB-T Demonstration February 19, 2004S40mm HEAB-T Demonstration February 19, 2004

High Speed Video of Round #4

(AVI Video 5 – 7 seconds)

Page 17: S40mm APFSDS-T & HEAB-T Development  39 th  Gun and Ammunition Conference 14 April 2004

17GENERAL DYNAMICS

Ordnance & Tactical Systems

S40mm HEAB-T Demonstration February 19, 2004S40mm HEAB-T Demonstration February 19, 2004

If this had been a “String of Pearls”, this is how it would have looked.

Page 18: S40mm APFSDS-T & HEAB-T Development  39 th  Gun and Ammunition Conference 14 April 2004

18GENERAL DYNAMICS

Ordnance & Tactical Systems

GD-OTS S40mm FOOTPRINT GD-OTS S40mm FOOTPRINT

-10

-8

-6

-4

-2

0

2

4

6

8

10

-5 0 5 10 15 20 25

Page 19: S40mm APFSDS-T & HEAB-T Development  39 th  Gun and Ammunition Conference 14 April 2004

19GENERAL DYNAMICS

Ordnance & Tactical Systems

Direction of Fire

C L C L

40

80

6055

(600m to weapon)

S1

S2S3

S5

S4

P6

P1P3

P2P4

P5

P7

ProneStanding3-High Sand-Bag

Wall

Super40mm HEAB Demo

Muzzle Burst Predicted Actual

Heab-01 998.6 782 602.1m 681ms 682ms 2.954

(S1,S2,P2,P6) 3 (S2)Heab-02 1004.1 793.4 605m 678ms 678ms 1.61 0 0

Heab-03 1008.5 790.4 599.5m 670ms 671ms 1.664

(P1,P2,P6,S2) 4 (S2,P2)

Heab-04 1002.3 790.6 594.7m 667ms 668ms 2.06

8 (S2,S3,S4,S5, P3,P4,P5,P7) 0

Impacted 12 of 12 Mannequins with a total of 55 Fragments

Rd No. Velocities Burst Distance

Burst Time Burst Height

Mannequins Hits

Vest/Helmets Perfs

Mannequins

Burst Points

1 234

Page 20: S40mm APFSDS-T & HEAB-T Development  39 th  Gun and Ammunition Conference 14 April 2004

20GENERAL DYNAMICS

Ordnance & Tactical Systems

S40mm AirBurst & APFSDS-TS40mm AirBurst & APFSDS-T

APFSDS-T

Projectile designs for baseline case and common case

Test fired from a MK44 auto gun

Light Weight sabot manufacture, LAP & Test

1450m/s velocity objective can be achieved with common case and lightweight GD-OTS sabot

AirBurst

AirBurst Simulator/Trainer designed and tested

HEAB-T with base mounted fuze successfully tested.

Lethality analysis with mid-body fuze completed by ARDEC

Capable of being fired from MK44 auto-gun w/String of Pearls

SUMMARY – GD-OTS S40mm Status at End of CY03

Page 21: S40mm APFSDS-T & HEAB-T Development  39 th  Gun and Ammunition Conference 14 April 2004

21GENERAL DYNAMICS

Ordnance & Tactical Systems

Why S40mm?Why S40mm?

AirBurstExplosive

WeightProjectile Weight

S40mm >80gm 725gm

30mm 40gm 440gm

25mm 24gm 225gm

APFSDS-TFlight

Weight

S40mm 230gm

30mm 156gm

25mm 98gm

INCREASED LETHALITY

Page 22: S40mm APFSDS-T & HEAB-T Development  39 th  Gun and Ammunition Conference 14 April 2004

22GENERAL DYNAMICS

Ordnance & Tactical Systems

S40mm AirBurst & APFSDS-TS40mm AirBurst & APFSDS-TS40mm HEAB-T & APFSDS-T with Common Case S40mm IRAD

“Parametric Study” (GD-OTS/Arrow Tech) to Determine Optimum Case Design is complete

190 - 195mm common case length appears best

APFSDS-T muzzle velocity of >1450m/s will meet lethality objective with the GD-OTS penetrator/sabot design.

HEAB-T would design deliver 725gm warhead with ~80gm explosive – muzzle velocity ~970m/s

Page 23: S40mm APFSDS-T & HEAB-T Development  39 th  Gun and Ammunition Conference 14 April 2004

23GENERAL DYNAMICS

Ordnance & Tactical Systems

30/40mm AirBurst 30/40mm AirBurst Summary

1. GD-OTS has demonstrated the capability to set AB rounds and fire at high rate burst speeds in the MK 44 gun. String of Pearls capability demonstrated.

2. GD-OTS demonstrated 30mm and 40mm HEAB rounds on Feb 18 & 19, 2004.

3. GD-OTS has fired S40mm APFSDS-T with a lightweight sabot using Wimmis EI & Hybrid propellant on Feb 20, 2004.

4. The GD-OTS Fuze package will fit into cannon caliber ammunition from 25mm (M242), 30/40mm (MK44) to 35/50mm (Bush III).