s4cplus-repair manual part 2 (circuit diagrams) irb6600

8/9/2019 S4CPlus-Repair Manual Part 2 (Circuit Diagrams) IRB6600

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Repair Manual, part 2 (Circuit Diagrams)

Industrial Robot

IRB 6600 - 225/2.55

IRB 6600 - 175/2.8

IRB 6600 - 175/2.55

IRB 6650 - 200/2.75

IRB 6650 - 125/3.2

M2000A


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Repair Manual, part 2 (Circuit Diagrams)IRB 6600/6650 M2000A

3HAC 16247-1Revision A


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The information in this manual is subject to change without notice andshould not be construed as a commitment by ABB. ABB assumes no re-

sponsibility for any errors that may appear in this manual.

In no event shall ABB be liable for incidental or consequential damagesarising from use of this manual and products described herein.

This manual and parts thereof must not be reproduced or copied withoutABBs written permission, and contents thereof must not be imparted to

a third party nor be used for any unauthorized purpose. Contravention

will be prosecuted.

Additional copies of this manual may be obtained from ABB at its then

current charge.

Copyright 2003 ABB All rights reserved.

ABB Automation Technology Products ABRobotics

SE-721 68 VstersSweden


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0.0.1 Overview

0.0.1 Overview

About This

Manual

This information product is a manual containing circuit diagrams for both the manipulator

and the controller cabinet.

Usage This manual should be used during installation/repair/maintenance work.

Who Should Read

This Manual?

This manual is intended for:

personnel in the user's organization.

personnel in other organizations.

Organization of

Chapters

The information product is organized in the following chapters:

Revisions

Chapter Contents

1 Circuit Diagram, manipulator, 3HAC 13347-1 (IRB 66X0/7600)

2 Circuit Diagram, controller, 3HAC 14189-2 (S4Cplus M2000A)

Revision Description

0 First edition

A New revisions of the circuit diagrams.


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0.0.1 Overview


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Circuit Diagram 3HAC 13347-1 / Rev. 01

CONTENTS

Sheet

Contents ........................................................................................................................101

Connection Point Location ...........................................................................................102

Legend ..........................................................................................................................103

Brake Release Unit .......................................................................................................104

Service brake release unit (IRB 7600).......................................................................104.1

Serial Measurement Board ...........................................................................................105

Axis 1............................................................................................................................106

Axis 2............................................................................................................................107Axis 3............................................................................................................................108

Axis 4............................................................................................................................109

Axis 5 (IRB 7600) ........................................................................................................110

Axis 5 (IRB 6600) .....................................................................................................110.1

Axis 6............................................................................................................................111

Customer Power/Signal/Bus Connections....................................................................112

Customer Power/Signal/Bus and External axis .........................................................112.1

Customer Power/Signal/Bus Connections, ax 3-6 .....................................................112.5

Switches axis 1 .......................................................................................................... ..113

Switches/ Fan axis 2 .....................................................................................................114

Switches/ Fan axis 3 .....................................................................................................115

Weld connections..........................................................................................................116


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13347-1Connection Point Location 102 01


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CircuitDiagram3HAC

13347-1Legend 103 01


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CircuitDiagram3HAC

13347-1Brake Release Unit 104 01


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CircuitDiagram3HAC

13347-1Service brake release unit (IRB 7600) 104.1 00


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13347-1Serial Measurement Board 105 01


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13347-1Axis 1 106 01


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ram3HAC

13347-1Axis 2 107 01


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ram3HAC

13347-1Axis 3 108 01


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ram3HAC

13347-1Axis 4 109 01


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ram3HAC

13347-1Axis 5 (IRB 7600) 110 01


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ram3HAC

13347-1Axis 5 (IRB 6600) 110.1 01


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ram3HAC

133

47-1Axis 6 111 01


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ram3HAC

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47-1Customer Power/Signal/Bus Connections 112 01


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ram3HAC

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47-1Customer Power/Signal/Bus and External axis 112.1 01


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ram3HAC

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47-1Customer Power/Signal/Bus Connections, ax 3-6 112.5 01


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ram3HAC

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47-1Switches axis 1 113 01


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ram3HAC

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47-1Switches/ Fan axis 2 114 01


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ram3HAC

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47-1Switches/ Fan axis 3 115 01


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ram3HAC

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47-1Weld connections 116 01


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Circuit Diagram 3HAC 5582-2/Rev. 03

Contents Page

1 General Information ........................................................................................................ 1

Block Diagram..............................................................................................................1-1

View of Control Cabinet...............................................................................................1-2

View of Control Cabinet...............................................................................................1-3

Designation...................................................................................................................1-4

Designation...................................................................................................................1-5

2 Mains Connection and Power Supply ............................................................................ 1

Mains Connection.........................................................................................................2-1

Transformer Unit 400-600V.........................................................................................2-2

Transformer unit 200-440V..........................................................................................2-3

Power Supply................................................................................................................2-4

External transformer unit 200 - 600V IRB 66X0/7600................................................2-5

Transformer unit 400 - 475V IRB 66X0/7600.............................................................2-6

3 Computer Unit and Connector Unit............................................................................... 1

Block Diagram / Computer Unit ..................................................................................3-1

Cabling in Computer Unit ............................................................................................3-2

Main Computer and Hard Disk / Flash Disk Drive......................................................3-3

Computer Cooling ........................................................................................................3-4

Base Connector Board and I/O Computer....................................................................3-5

Connector Board and I/O Computer.............................................................................3-6

Connector Board and Axis Computer ..........................................................................3-7Base Connector Unit.....................................................................................................3-8

Connector Plate on Controller Panel ............................................................................3-9

4 Emergency Stops and Run Chain................................................................................... 1

Emergency Stop............................................................................................................4-1

Run Chain, Operating Mode Selector, 3 modes ...........................................................4-2

Run Chain, Operating Mode Selector, 2 modes ...........................................................4-3

Power Unit Servo Disconnector ...................................................................................4-4

5 Drive System and Robot Cable ....................................................................................... 1

Block Diagram..............................................................................................................5-1

Rectifier, Fans and Bleeder ..........................................................................................5-2
http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-


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Contents PageRectifier, fans and bleeder, IRB 66X0, 7600 ...............................................................5-15

Servo drive system, IRB 66X0, 7600........................................................................... 5-16

Control cable, IRB 66X0, 7600....................................................................................5-17

6 External Axes ................................................................................................................... 1

External Axes ............................................................................................................... 6-1

Axes Computer 2 and Connector Board....................................................................... 6-2

Expansion Board Axis Connector Board ..................................................................... 6-3Drive System Signal Connection External Axes.......................................................... 6-4

External Axes no. 7th - 9th Control Signal Connection...............................................6-5

Axis Computer 2 and Axis Connector Unit if External Axis Cabinet .........................6-6

Connection to External Axis Cabinet ........................................................................... 6-7

Servogun-SMB power/signals cable ............................................................................ 6-8

DDU Power/Signals Cable, IRB 6400R....................................................................... 6-9

DDU Power/Signals Cable, IRB 6600, 7600 ...............................................................6-10

DDU Cable, IRB 6600, 7600 ....................................................................................... 6-11

Ext. Axis no.7 SG, IRB 6600, 7600 .............................................................................6-12

External axis no.7 RG, IRB 6600, 7600....................................................................... 6-13

External axis no.8 SG, IRB 6600, 7600 ....................................................................... 6-14

7 I/O Units and Field Bus Modules ................................................................................... 1

I/O Unit Position ..........................................................................................................7-1

Digital Part of Combi I/O and Digital I/O Unit Input Part...........................................7-2Digital I/O Unit Output Part ......................................................................................... 7-3

Combi I/O Unit Digital and Analogue Output Part...................................................... 7-4

Digital Input Part of 120V AC I/O Unit....................................................................... 7-5

Digital Output Part of 120V AC I/O Unit .................................................................... 7-6

Relay I/O Unit Input 1-16 ............................................................................................ 7-7

Digital with Relays I/O Output 1-8 .............................................................................. 7-8

Digital with Relays I/O Output 9-16 ............................................................................ 7-9

Analogue I/O Unit ........................................................................................................7-10Remote I/O Unit For Allen Bradley PLC.....................................................................7-11

Interbus-S Slave ...........................................................................................................7-12

Profibus DP Slave ........................................................................................................ 7-13

Encoder Unit.................................................................................................................7-14
http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-


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Contents PageExtension Cable Teach Pendant ...................................................................................8-9

Time Relay ...................................................................................................................8-10

External I/O CAN-BUS Connection ............................................................................8-11

Customer power/signal/Profibus, IRB 6400R..............................................................8-12

LAN Ethernet connection.............................................................................................8-13

Customer power/CAN-BUS IRB 640/6400S ...............................................................8-14

Customer cable power/signal CAN-BUS IRB 6600/7600 ...........................................8-15

Customer cable power/signal Profibus IRB 66X0/7600 ..............................................8-16Extended customer power/signal/Profibus, IRB 6400R...............................................8-17

Position Switches 1/2/3 on Manipulator, IRB 66X0, 7600 ..........................................8-18

Customer Cable Power/Signals/IBS, IRB 6600, 7600 .................................................8-19

9 External Axis Cabinet...................................................................................................... 1

Block Diagram..............................................................................................................9-1

View of External Axis Cabinet.....................................................................................9-2

Designation...................................................................................................................9-3Mains Connection.........................................................................................................9-4

Transformer Unit ..........................................................................................................9-5

Power Supply, I/O Supply............................................................................................9-6

Power Unit....................................................................................................................9-7

Rectifier, Fans and Bleeder ..........................................................................................9-8

Drive Unit Signal Connection, 1 External Drive Unit..................................................9-9

Drive Unit Signal Connection 2 External Drive Units.................................................9-10Drive Unit Signal Connection 3 External Drive Units.................................................9-11

Drive Unit and Control Cable Drive Unit GT..............................................................9-12

Drive Unit and Control Cable Drive Unit GT+CCB....................................................9-13

Drive Unit and Control Cable.......................................................................................9-14

Service Equipment Supply ...........................................................................................9-15
http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-


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Circuit

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5582-2

1 General Information


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5582-2Block Diagram


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5582-2View of Control Cabinet


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5582-2View of Control Cabinet


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5582-2Designation


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5582-2Designation


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5582-2

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5582-2Mains Connection


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5582-2Transformer Unit 400-600V


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5582-2Transformer unit 200-440V


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5582-2Power Supply


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5582-2

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5582-2

Transformer unit 400 - 475V IRB 66X0/7600


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5582-2

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5582-2Run Chain, Operating Mode Selector, 3 modes


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5582-2Power Unit Servo Disconnector


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5582-2

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5582-2Block Diagram


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5582-2Rectifier, Fans and Bleeder


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5582-2Drive System Signal Connection 2 Drive Units


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5582-2Drive System Signal Connection 3 Drive Units


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5582-2Servo Drive Units / IRB 140


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5582-2Servo Drive Units / IRB 340


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5582-2Servo Drive Units / IRB 640, 840


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5582-2Servo Drive Units / IRB 1400, 2400 IRC


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5582-2Servo Drive Units / IRB 4400, 6400S, PE


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5582-2Servo Drive System / IRB 6400R, IRC


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5582-2Control Cable IRB 140


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5582-2Control Cable IRB 340, 1400 - 2400, IRC (ECB)


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5582-2Control Cable IRB 640, 840, 4400, and 6400S, PE


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5582-2Control Cable IRB 6400R, IRC (GT, GU)


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5582-2Rectifier, fans and bleeder, IRB 66X0, 7600


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5582-2Servo drive system, IRB 66X0, 7600


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6 External Axes


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5582-2Drive System Signal Connection External Axes


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5582-2Axis Computer 2 and Axis Connector Unit if External Axis Cabinet


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5582-2Connection to External Axis Cabinet


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5582-2Servogun-SMB power/signals cable


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5582-2DDU Power/Signals Cable, IRB 6400R


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582-2I/O Unit Position


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582-2Relay I/O Unit Input 1-16


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agram3HAC

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582-2Remote I/O Unit For Allen Bradley PLC


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8 Other Options


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CircuitDiagram3HAC

5582-2Service Equipment Supply


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CircuitDiagram3HAC

5582-2External Connection System Signals


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5582-2Position Switches on Manipulator


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CircuitDiagram3HAC

5582-2Customer Signal, IRB 140, 340, 1400


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CircuitDiagram3HAC

5582-2Customer Power/Signal IRB 2400, 4400, 6400S/PE


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CircuitDia

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5582-2Customer Cable Power/Signal/CAN IRB 6400R


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CircuitDia

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5582-2External Control Panel


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5582-2Extension Cable Teach Pendant


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5582-2Time Relay


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5582-2External I/O CAN-BUS Connection


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55

82-2Customer power/signal/Profibus, IRB 6400R


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55

82-2LAN Ethernet connection


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55

82-2Customer power/CAN-BUS IRB 640/6400S


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82-2Customer cable power/signal CAN-BUS IRB 6600/7600


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55

82-2Customer cable power/signal Profibus IRB 66X0/7600


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55

82-2Extended customer power/signal/Profibus, IRB 6400R


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82-2Position Switches 1/2/3 on Manipulator, IRB 66X0, 7600


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82-2Customer Cable Power/Signals/IBS, IRB 6600, 7600


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9-0 107

CircuitDia

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55

82-29 External Axis Cabinet


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82-2Block Diagram


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82-2View of External Axis Cabinet


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82-2Designation


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82-2Mains Connection


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82-2Transformer Unit


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82-2Power Supply, I/O Supply


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82-2Power Unit


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82-2Rectifier, Fans and Bleeder


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82-2Drive Unit Signal Connection, 1 External Drive Unit


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82-2Drive Unit Signal Connection 2 External Drive Units


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82-2Drive Unit Signal Connection 3 External Drive Units


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82-2Drive Unit and Control Cable Drive Unit GT


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5582-2Drive Unit and Control Cable Drive Unit GT+CCB


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5582-2Drive Unit and Control Cable


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CircuitDiagram3HAC

5582-2Service Equipment Supply

s4cplus-repair manual part 2 (circuit diagrams) irb6600

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