Engineeringa betterworld...

SA-International

W W W . S A - E G Y P T . O R G

Engineering Services

SA-International

Company Profile

SAInternational

Group committed to

provide the best

services for

its clients.

Reporting in time...

keeping our clients

updated regarding

the processes of

the services.

SA International G

roup Pushes the l

imits

of technology & E

ngineering techniq

ues

to create new Indu

strial projects in pr

oper

PMT personnel,

material supply

and

Vendor inspection

of the utmost tim

ely

and cost effective

manner.

With the highest

standards and p

ure dedication to

excellence in all en

gineering operatio

nal aspects.

We aspire to exceed

our Customers ex

pectation.

We recognize one

of the most challen

ging issues to date

is environmental co

nservation and are

uncompromising

in our dedication t

o the technical & S

afety services in

all our business ac

tivities within the o

il & Gas, Power,

Mining, Constructio

n, Engineering, Che

mical and other

heavy industry.

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Engi

nEEr

ing S

Ervic

ES

Engineering a better world...

SA-International has the skills to provide services in Piping design, detailed engineering & 3 D modeling to EPC Companies/contractors/ fabrication industry for new and existing projects, including:Vessel Design and Detailed.Water Treatment facilities.Power Plants. Skid mounted systems. Tank farm facility.

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EnginEEring SErvEd SEctor

OIl & GAS

FERTIlIzERS

REFInERIES

PETROChEmI

CAlS

P OW ER STA

TIOn S

ChEmICAlS & P

hARmACEuTICAl

S

WATER & WAST

E WATER TREA

TmEnT

SA Engineering Services DetailedEngineering3D Modeling& Design

Design& DraftingServices

BiddingProposal

Engineering Design& DraftingServices

Fabrication& Supply

Bid EvaluationAssistance

Our Designs, detailing & Review Cover the following categories: Static Equipment.Piping & Pipelines design.Fire fighting System design.Consultancy.

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Pressure Vessel Design Design and analysis of Pressure vessels used in refineries, chemical plants, power plants, process facilities. Some of the capabilities of SA-International in the area of pressure vessels are listed as follows:Design and detailing according to ASME

section VIII division 1, division 2 & PD-5500 Engineering Division Overview such as the following:- Tall Columns.- Vertical Pressure Vessels.- Horizontal Pressure Vessels.- Spherical Vessels.- Rectangular Vessels.- Reactors. Fatigue analysis to calculate the fatigue life of

pressure vessels subjected to pressure cycles, temperature cycles and startup / shutdown cycles. Failure Analysis to identify the root cause

of failure for the failed pressure vessels or pressure vessel components. Finite Element Analysis for pressure vessels

and pressure vessel components.

Vertical Vessel Sweetening off TankSmall Tower

Horizontal Vessel

Deaerator

Static EquipmEnt

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heat Exchangers DesignSA-Engineering department provides mechanical design for shell and tube type Heat Exchangers, condensers and air cooler in accordance to the ASME code, Section VIII, Division 1, PD5500 and according to the standards set by tubular exchanger manufacturers association (TEMA). SA-International using the latest computer design tools, with complete understanding of the fundamentals of heat exchanger design. Some of the capabilities of SA in the area of Heat Exchangers are listed as follows:

Design and Detailing of Heat Exchangers such as the following: - ASME UHX Fixed, Floating and U-Tube Heat Exchanger.- TEMA Fixed, Floating and U-Tube Heat Exchanger.- PD5500 Fixed, Floating and U-Tube Heat Exchanger.- Kettle Reboiler.

Fatigue analysis to calculate the fatigue life of Heat Exchangers subjected to pressure cycles, temperature cycles and startup / shutdown cycles.

Kettle Reboiler

ASME Heat Exchanger Fixed U-Tube Gasketed

TEMA Heat Exchanger Fixed Expansion

PD5500 Heat Exchanger Bolted

Static EquipmEnt

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Static EquipmEnt

Boiler Design Design of power plant and Industrial boilers in different fields such as oil, gas and petrochemical, utilizing experts and engineers outmost potentiality with the wealth of wide range of expertise, technology and knowledge acquired from reputable international firms. Some of the capabilities of SA-International in the area of boilers are listed as follows:

Design and Detailing of boiler according to ASME I such as the following: - Steam drum. - LP & HP drums. - Water drums. - Condenser. - Economizer. - Reheater. - Superheater and connecting piping.

Finite Element Analysis for boilers components.

Steam Drum

HP Drum

Water Drum

Boiler

Supper heater

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Static EquipmEnt

Tank Design Making tanks design and detailing which used in several fields and plants. Some of the capabilities of SA-International in the area of tanks are listed as follows: Design and Detailing of tanks according to

API 650 and API 620 such as the following: - Vertical tanks up to 60MM diameter - Cone roof tanks. - Dome roof tanks. - External floating roof tanks (double and single deck). - Process tanks. - Jacketed tanks. - Open top tanks. - Underground tanks. - Horizontal tanks. - Rectangular tanks.

Venting calculation to identify the vent nozzle size to avoid any collapse occurs during the discharge process.

Drainage calculation for external floating roof to identify the drain nozzle size and the bath length including the calculation of pressure drop in the bath length.

Storage Tank

Storage Tank

Double Wall Tank External Floating Roof Tank

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Tanker DesignLPG Vessel Vehicle with the following data: Design Code: ASME Section XII. Design Pressure: 2000 KPa. Design temperature: 80 C. Diameter: 2400 mm. Length: 13100 mm.

Repair & Alteration Design SA-Engineering Services has extensive experience in repair and alteration of static equipment and piping used in refineries,chemical plants, power plants, process facilities. Some of the capabilities of SA-International in the area of repair and alteration are listed as follows:Calculations for repair and alteration of

existing static equipment and piping per API-579 and National Board Inspection Code.Calculations to assure Mechanical Integrity

of static equipment and piping for following Based on API- 579 Level 1, 2 and 3:

- General Metal Loss Area.- Local Metal Loss Area.- Brittle Fracture.- Blisters.- Laminations.- Pitting corrosion.- Bulges.- Gouges.- Dents.- Cracks like flaws.- Weld misalignment and shell distortions.

Static EquipmEnt

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Local Metal Loss

General Metal Loss

Calculation of minimum retirement thickness values for existing static equipment to maximize the remaining safe and useful life. Re-rating of static equipment for a new set of

design parameters. Calculations to check the suitability of vessels

for in-situ PWHT. Fitness-for-service evaluations for static

equipment and piping to assure the structural integrity of equipment for the intended design parameters and to offer life extension considerations. Fatigue analysis to calculate the fatigue life of

static equipment and piping subjected to pressure cycles, temperature cycles and startup / shutdown cycles. Design of Structural systems and supports for

continued operation of leaked vessels or vessels that violate the minimum required thicknesses based on structural considerations. Evaluation of Minimum Safe Operating

Temperature (MSOT) for existing static equipment which do not meet the current MDMT requirement of the ASME Code. Discontinuity Analysis for static equipment and

piping involving special situations of Structural and Material discontinuity.

Static EquipmEnt

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Bulk storage Bins DesignSA-Engineering services provides design of bulk storage bins/silos/sheds for all types of products, including seed, grain, powders, chips, flakes, pellets, cement etc. Some of the capabilities of. SA-Internationl in the area of bins are listed as follows: Design and Detailing of bulk storage bins

according to DIN & American code such as the following:- Welded bins.- Bolted bins with Smooth Wall.- Cylindrical bins.- Rectangular bins.- Funnel flow bins.- Mass flow bins.

Supports and Anchors design for all bins types based on the maximum calculated loading including wind and seismic loads per the applicable codes.

Bins that designed for (center fill) (off-center fill) (center discharge) (off-center discharge) of product.

Fatigue analysis to calculate the fatigue life of bins subjected to Vibration and impact loads.

Powder Storage Bin Square Storage Bin

Storage Hopper Hopper

Static EquipmEnt

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Process Piping SA-Engineering Services has distinctive engineering and design capabilities and expertise that facilitate in Oil & Gas Production, Processing, Refining, Petroleum storage, Petrochemicals, Sugar, Paper and Chemical Plants according to ASME B31.3.SA provides engineering and design based on clients process and instrumentation diagrams (P&IDs)and equipment arrangement drawings. Some of the capabilities of SA-International in the are