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SA MAINTENANCE & SERVICES (M) SDN BHD
(718754 U)
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IBU PEJABAT: No 206, Jln Rajawali,
Felda Kerteh 03, 23100 Paka, Dungun,
Terengganu Darul Iman.
Tel: 609-8208141
Fax: 609-8208142
PEJABAT BENGKEL:
No. PT 21907, Kg Tok Arun,
Off Jalan Santong, 23100 Dungun, Terengganu Darul Iman.
Email: [email protected]
1. MAKLUMAT KORPORAT
Pengenalan
Objektif Syarikat
Latar Belakang Syarikat
Carta Organisasi
Biodata Pengarah Urusan
2. KESIHATAN, KESELAMATAN & ALAM
SEKITAR
Polisi Kesihatan, Keselamatan & Alam
Sekitar
3. KEUPAYAAN SYRIKAT
Aktiviti Syarikat
Pengalaman Syariakat
4. ASET & PERALATAN
Alat & Peralatan
Pengangkutan
5. PENDAFTARAN & LESEN
6. LAMPIRAN
ISI KANDUNGAN
PENGENALAN
Sukacitanya kami SA MAINTENANCE & SERVICES (M)
SDN BHD ingin memperkenalkan brosur syarikat kami,
dengan harapan ia dapat memberi sedikit gambaran
tentang organisasi kami. Dilampirkan juga dokumen-
dokumen yang berkaitan agar pemahaman yang
sebaiknya untuk pihak tuan/puan.
SA MAINTENANCE & SERVICES (M) SDN BHD adalah
sebuah syarikat perniagaan bumiputera 100% yang
ditubuhkan dan diperbadankan dibawah Akta Syarikat
1965 pada 20hb Disember 2005. SA MAINTENANCE &
SERVICES (M) SDN BHD telah bergiat aktif dalam
bidang industri minyak and gas ini pada 11hb April
2007. Syarikat ini telah memulakan perniagaan dengan
menyediakan pelbagai perkhidmatan kepada pelanggan
dan membuka peluang pekerjaan kepada anak-anak
muda serta masyarakat bumiputera di dalam bidang
industry minyak dan gas terutamanya di Kawasan
Perindustrian Kerteh, Terengganu.
SA MAINTENANCE & SERVICES (M) SDN BHD adalah
sebuah syarikat yang menawarkan perkhidmatan
khususnya didalam bidang kepakaran kami iaitu
Pembaikpulih Dandang Stim & Pengandung Tekanan
Tak Berapi (BOILER OVERHAUL), Kejuruteraan Awam
dan Binaan, Perkhidmatan Kebersihan & Rawatan,
Penyelenggaraan & Kejuruteraan Loji, Kerja-Kerja Paip
dan Fabrikasi Struktur Logam, Kerja-Kerja Pemesinan,
Perkhidmatan Guna Tenaga dan Perkhidmatan
Pembekalan.
Pelan pertumbuhan kami adalah untuk sentiasa berusaha
ke arah prestasi yang cemerlang pada perkhidmatan
kami, memenuhi permintaan pelbagai industri dengan
menetapkan penanda aras operasi yang lebih tinggi dan
langkah-langkah kawalan kualiti yang ketat untuk
mengekalkan tahap tinggi profesionalisme dan
mengambil pendekatan yang dinamik, progresif dan
inovatif ke arah perniagaan kami.
LATAR BELAKANG SYARIKAT
TARIKH :
DITUBUHKAN
20 DISEMBER 2005
NAMA SYARIKAT : SA MAINTENANCE & SERVICES (M)
SDN BHD
NO. PENDAFTARAN :
SYARIKAT
718754-U
ALAMAT :
MODAL DIBENARKAN :
MODAL BERBAYAR :
STRUKTUR EKUITI :
NO. PT 21907, KG TOK ARUN,
OFF JALAN SANTONG,
23100 DUNGUN, TERENGGANU
DARUL IMAN.
RM 500,000.00
RM 500,000.00
MALAYSIAN (BUMIPUTERA 100%)
SETIAUSAHA :
SYARIKAT
(LS BASE SERVICES (TR 0006652 X)
ROHIZAM BINTI HAMZAH
NO 66/44, TAMAN SRI INTAN
JALAN SULTAN OMAR
20300 KUALA TERENGGANU
AKAUN BANK :
1. CAWANGAN PAKA,
TERENGGANU
2. CAWANGAN DUNGUN,
TERENGGANU
3.
AUDITOR : KUZAIMI & CO
OBJEKTIF SYARIKAT
Untuk mengembangkan dan
meningkatkan keupayaan dan kecekapan
kami dalam menyediakan perkhidmatan
berkualiti tinggi dalam bidang
Penyelenggaraan, Kejuruteraan,
Pembaikpulih, Servis, Kerja-kerja
EPCC/TA/SHUTDOWN terutamanya
dalam industri minyak & gas serta
petrokimia.
Untuk menyediakan peluang pekerjaan
kepada penduduk tempatan.
Untuk mencari ke hadapan dalam
menyediakan perkhidmatan yang sangat
baik dan harga yang kompetitif dalam
kerja-kerja mekanikal dan industri
perdagangan.
CARTA ORGANISASI
LEMBAGA
PENGARAH
SETIAUSAHA
SYARIKAT
PENGARAH URUSAN
MAT SAID MAMAT
PENGURUS AKAUN
ZAINANI ZAKARIA
BAHAGIAN
PENGURUSAN
PROJEK
RUSLINA WATI
E-PEROLEHAN &
PENGURUS TENDER
ZAINAL ABIDIN
SALLEH
PROFIL
PENGARAH
URUSAN
PENGARAH URUSAN
MAT SAID BIN MAMAT (64)
WAKAF TAPAI, TERENGGANU
Lebih 40 tahun pengalaman dalam bidang penyelenggaraan mekanikal
bekerja, baik pulih, servis, kerja-kerja EPCC projek dan pulih kerja-kerja terutamanya dalam industri
minyak & gas dan petrokimia.
KESELAMATAN & KESIHATAN • POLISI KESELAMATAN, KESIHATAN & ALAM SEKITAR
SA MAINTENANCE & SERVICES (M) SDN.BHD
POLISI KESELAMATAN, KESIHATATAN & ALAM SEKITAR
Polisi utama SA Maintenance & Services (M) Sdn.Bhd ( SAMASE ) adalah berusaha mencapai kecemerlangan dalam semua bidang. SAMASE amat komited untuk mewujudkan persekitaran kerja yang sihat dan selamat bagi semua pekerja dan pelawat yang berada di persekitaran.
Dalam merealisasikan matlamat tersebut, SAMASE komited dalam :-
Mematuhi segala undang-undang dan peraturan-peraturan yang berkaitan dengan segala aktiviti, proses kerja.
Mengekalkan tata amalan kerja yang baik bagi memastikan keselamatan, kesihatan dan persekitaran berada dalam keadaan terbaik.
Memberi latihan yang sewajarnya kepada semua pekerja yang terlibat
Membekalkan alat pelindung diri yang bersesuaian dengan kerja kepada
semua pekerja.
Semua pekerja, pelawat dan orang awam mesti mematuhi sepenuhnya polisi ini ketika berada di dalam kawasan Premis.
Mat Said Bin Mamat Pengarah Urusan 01 January 2017
AKTIVITI SYARIKAT
• Perkhidmatan Penyelenggaraan Mekanikal • Kerja Fabrikasi
• Perpaipan & Struktur keluli • Membekalkan Pekerja Mahir
• Perkhidmatan Barang-barang Alat Ganti
AKTIVITI PERNIAGAAN KAMI
PERKHIDMATAN PENYELENGGARAAN MEKANIKAL
Baik Pulih Dandang (Boiler) & Kerja-kerja Servis Baikpulih Dandang (Boiler overhaul) dan kerja-kerja servis adalah aktiviti utama kami di kalangan orang lain. Selain baik pulih dan servis, kami mempunyai keupayaan untuk melakukan pembaikan semula tiub-kerja-kerja serta memasang dandang baru.
Penukar Haba
Unfired Pressure Vessels (UPV)
Valves overhaul/services
Loji Penyelenggaraan (Plant Maintenance)
Dari awal sederhana menyediakan pembaikan dan perkhidmatan
penyelenggaraan loji kecil syarikat itu telah berkembang menjadi kuasa hebat di dalam menyediakan perkhidmatan yang lebih kompleks dan bersepadu, termasuk penyelenggaraan loji berfungsi. SAMASE yang pakar dalam bidang masing-masing untuk menyampaikan perkhidmatan yang berkualiti kepada pelanggan.
DIANTARA KERJA-KERJA TERAS
• kerja-kerja Pemulihan • Perlindungan kakisan • Pembaikan Konkrit • Waterproofing • Insulation • Persediaan permukaan
Syarikat telah terlibat dalam pemulihan dan kerja-kerja lain yang berkaitan dengan pelbagai kilang di PETRONAS Group of Companies: a) Penapisan Petronas Penapisan (T) Sdn Bhd b) Petronas Gas Berhad (PGB) Petronas Gas Berhad - GPK
Petronas Gas Berhad - GPS Petronas Gas Berhad - UK / UG b) Petronas Chemical Group (PCG) Petronas Chemical Polyethylene / Ethylene LDPE Petronas Chemical
• Kerja Paip
Kerja-kerja Fabrikasi Paip dan struktur keluli pra-fabrikasi akan dilakukan di bengkel kami. Fabrikasi akan berdasarkan kepada spesifikasi pelanggan. kualiti akan mengikut spesifikasi pelanggan teknikal dan semua kod, standard, spesifikasi dan peraturan berkanun dirujuk di dalamnya.
Kerja Struktur Besi
• Penebat Panas & Sejuk Pasukan Insulation kami adalah salah satu yang paling berpengalaman
di Terengganu. Pasukan kami mempunyai pengalaman bekerja di
kilang petrokimia seperti Petronas Group of Companies.
Kejuteraan & Kerja-kerja Mesin
• Kerja Penyelenggaraan Lukisan (Initial/Maintenance Painting)
Perkhidmatan Guna Tenaga
SAMASE telah berjaya membekalkan tenaga kerja yang berkelayakan dan berpengalaman untuk pelbagai pelanggan sama ada secara langsung kepada PETRONAS GROUP atau KONTRAKTOR UTAMA.
SAMASE mempunyai keupayaan menyediakan pelbagai keperluan tenaga manusia seperti berikut:
Confined Space Entry (NIOSH Certified)
Hole Watcher
General Worker
Fire Watcher (BOMBA & CEFS Certified)
Hydrojetter (NIOSH Certified)
Technical Clerk
Work Leader
Perkhidmatan Pembekalan (Trading)
Kami juga berpengalaman dalam bidang khidmat pembekalan bahan minyak dan gas dan peralatan seperti kelengkapan paip, injap, perangkap stim, alat, jentera, alat ganti, dan lain-lain.
PENDAFTARAN
&
LESEN
KEMENTERIAN KEWANGAN
PETRONAS
CIDB MALAYSIA
DOSH
KEMENTERIAN KEWANGAN
PETRONAS
CIDB MALAYSIA
DOSH
SENARAI ALAT, PERALATAN & PENGANGKUTAN
SENARAI ALAT, PERALATAN & PENGANGKUTAN No Description Quantity
1 Transport Forklift 3T - 1 ea Lorry 3T - Hicom 1 ea
2 Hydrotest equipment & accessories Chart Recorder c/w paper chart – Rototherm (0 to 6000 psi) 1 ea Chart Recorder c/w paper chart – Rototherm (0 to 1500 psi) 1 ea Chart Recodrder c/w paper chart – Rototherm (0 to 500 psi) 1 ea Pressure Gauge – Tecsis (0 to 580 psi) 2 ea Pressure Gauge – Ashcroft (0 to 1450 psi) 2 ea Pressure Gauge – Tecsis (0 to 3500 psi) 2 ea Pressure Gauge – Ashcroft (0 to 3700 psi) 2 ea Pressure Gauge – Tecsis (0 to 5800 psi) 2 ea Hand Pump 2 ea Airless Pump 1 ea
3 Confine Space equipment & accessories Explosion proof hand lamp 8 ea Transformer 4 ea 12” Ventilator Fan c/w hose 8 ea Air Line Trolley Draeger Pas Air Pack 1 1 ea Gas Detector MSA Altair 4 in 1 3 ea
4 Lifting tools & accessories 1 lot Chain block AKITA Level block Elephant Looper Shackle Lifting belt Webbing sling
5 Welding tools & accessories Welding Inverter 240/415V GM3000 Murex 2 ea Welding Inverter IT2000 AC/DC ARC 1 ea Junction Box, 4 outlet 4 ea TIG set 4 ea Welding Cables 500A, Australia Proflex 10 rolls Extension wire TRS 70/0.193/3C MPCI 40 rolls Cutting Torch MK250/251 1 ea Air Angle Grinder 4” ATS 1402A 8 ea Air Angle Grinder 4”, Bosch GWS-8-100Z 16 ea Air Angle Grinder 7”, Bosch 4 ea Air Angle Sander 4”, Bosch 4 ea Straight Grinder, Bosch GGS-5000L 2 ea Air Die grinder ¼” Puma 2 ea MS Baking Oven Force Arc BM151B 150kg 2 ea Quiver 5 ea
6 Tube Working Tools & Accessories
Sugino Tube Expander BK-526 with DM c/w spare roller 1 ea
Sugino Tube Expander BK-503 with DM c/w spare roller 1 ea
Sugino Drum Mandrel DM-11 for BK Type Tube Expander 1 ea 7 Communication tools
Walkie Talkie, Motorola GP-328 IS 16ch UHF 14 ea 8 Fire Safety Preventor 1 lot
Fire Extinguisher
Fire Water Hose 2”
Signage/Signboard 9 Handtools / Powertools 1 lot
Spannar
Knock Ring
Copper Hammer
Impact wrench
Jig Saw
Impact Drill 10 Air Manifold c/w 6 outlets 2 ea 11 Pallet truck 3ton 1 ea 12 Test bench PSV 1 ea 13 Safety harness, c/w carabina, energy absorber, double lanyard large
hook 1 lot
14 Toolbox 1 lot
PENGALAMAN SYARIKAT
• PROJEK SYARIKAT DALAM 5 TAHUN
• REKOD PENGALAMAN KERJA
SENARAI PENGALAMAN KERJA SYARIKAT
NO DESCRIPTIONS OWNER DATE CLIENTS
1
MECH MAINT-BOILERS (SM5010200): PR#To Fabricate, Supply, Delivery, Installation and Commissioning of Four (4) Units of Steam Condenser (Airfin Fan Cooler)at Gas Processing Plant Santong (GPS), Petronas Gas Bhd. Scope of Work :
Perform engineering, procurement & fabrication of four (4) units of airfin fan coolers with all fixed removable & installation of internal and external components (mounting accessories, fittings &hardware).
To supply manpower & equipment to install at site.
Perform inspection, QA/QC and testing recognized by DOSH.
Perform surface preparation and painting as per PETRONAS Technical Standard for Header Boxes and Hot Dip Galvanizing (HDG) for Bundle Frames.
Provide transportation from the fabrication/assembly location to the work site in PGB premise
Perform blinding and de-blinding activities.
Dismantling of existing airfin fan cooler bay including tube bundles, plenum chambers, fan and drive systems.
Replace corroded setting plate & bolt and nut as per PGB advice.
Install new sets of tube bundles and reinstallation of existing airfin fan cooler bay including tube bundles, plenum chambers, fan and drive systems.
(Order Number :) (Contract No.: DTC-KTH/PGB-GPU/2016/0151)
SA Maintenance & Services (M) S/B
Sept 2016 Petronas Gas Bhd
Gas Processing Santong (GPS)
2
MECH MAINT-BOILERS (SM5010200): To Perform HRSG A Main Stack Expansion Joint Replacement at Utilities Gebeng Plant (UG), Gebeng, Kuantan, Pahang. Scope of works.
Remove all existing hex bolts
Remove all existing expansion joint bellow
Install new expansion joint bellow
Install new hex bolts (Order Number: 3620275673) (Contract No.: SM4Y160505/6200154645)
SA Maintenance & Services (M) S/B
Sept 2016 Petronas Gas Bhd
Utility Gebeng (UG)
3
METALLIC STRUCTURE/PIPING (SM5090100): # Perform Major GP1 Piping Replacement Provision of manpower, supervision, tools, equipment, materials and consumables to perform Rectification Works of Piping at GPK1, Gas Processsing Plant omplex A, Kertih, Kemaman, Terengganu Darul Iman. Scope of Work :
To fabricate new spool at contractor’s workshop
To remove insulation at existing spool
To remove old pipe spool & install new spool
To perform blasting painting for new pipe spool
To supply manpower & equipment to install pipe spool at site
Perform 100% RT (butt weld) and 100% Visual and Dye Pent (fillet weld) on joint.
To reinstate insulation at the replaced pipe spool
Perform Blind and Deblinding (Order No.: 4120154897) (RFQ No.: 6200160635)
SA Maintenance & Services (M) S/B
Sept 2016 Petronas Gas Bhd,
Gas Processing Kerteh (GPK)
4
HEAT EXCHANGERS, CONDENSERS & COOLER (SM5010400): Tube Bundle Replacement EB234 Stripper Reboiler. Supply (1) one unit of Tube Bundles for Heat Exchanger EB 234 Stripper Reboiler. Scope of Work :
Supply (1) one unit of complete tube bundle with all fixed and removable internal (tube sheet, baffles,impingement plate) as per requirements
Fluorocarbon coating or hot dipped galvanized of all B7 bolts for all joint including isolation.
Upgraded version of metal jacketed ring gasket with exceptional of s[iral wound (SW) and ring type joint (RTJ) to comprofile type of gasket including spares.
Supply head cover according to the applicable standard.
Complete inspection, QA/QC and testing requirements, surface preparation and painting (as per PTS 15.20.03).
Transportation from the fabrication to the point of delivery at site.
(Order Number: 4120153731) (RFQ Number.: 6200158119)
SA Maintenance & Services (M) S/B
August 2016 Petronas
Chemicals MTBE Sdn Bhd.
5
PRESSURE & UNPRESSURIZED VESSEL (SM5010700): Perform UPV D Servicing To perform complete Mechanical Work of Unfired Pressure Vessels and associate equipment for DOSH inspection at Utilities Kertih, Terengganu Darul Iman. Scope Of Work:
Dearator Head B (C1-2103B)
Dearator Storage Vessel B (V1-2103B) o To perform blinding & de-blinding as per blind lis
t. o To remove insulation for access inspection activi
ties o Open/ dismantle side manways and tray. o To perform tubing internal cleaning using vaccu
m cleanin power brushing (ST-2) on parent metal & ST-3 on weldment.
o Prepare and execute repair procedure for DOSH Inspection
Condensate Cooler (E1-2103G)
Condensate Cooler (E1-2103H)
Condensate Cooler (E1-2103I)
Condensate Cooler (E1- 2103J)
Condensate Cooler (E1-2103K)
Condensate Cooler (E1-2103L) o To perform blinding & de-blinding as per blind lis
t. o To remove insulation for access inspection activi
ties o Open/ dismantle side manways and 100% tubes
plug. o To perform tubing internal cleaning using hydroj
et 10,000 psi and air blowing in tubes. o Prepare and execute repair procedure for DOSH
Inspection (Order Number: 4120153274) (RFQ Number.: 6200158213)
SA Maintenance & Services (M) S/B
August 2016 Petronas Gas Bhd, Utility Kerteh (UK)
6
SPECIAL MAINT- HYDROJETTING (SS1130000): Blinding & PTLE F-105 Cleaning for CF renewal at Petronas Chemicals Ethylene Sdn Bhd, Kertih, Kemaman, Terengganu.
PTLE: Primary Transfer Line Exchanger
Supply / provide skilled and competent manpower, equipment, material, consumables, and tools for execution of the WORKS.
There ar two (2) numbers of PTLE for each furnace, identified as ET-0-E-101 A/B for furnace F-101, ET-0-E-102 A/B for furnace F-102 with similar tagging until Furnace F-106. Each PTLE (both A and B units) shall be cleaned by mechanical means and/or hidro-jetting method two (2) times per year basis.
SA Maintenance & Services (M) S/B
August 2016 Petronas
Chemicals Ethylene Sdn Bhd
Shall install and remove blind(s) as per Equipment Isolation Sheet (EIS) for the purpose of positive isolation and pressure testing of equipment and system of the WORKS.
Perform manual lifting and rigging activities to facilitate the WORKS.
Perform preventive maintenance work at associated equipment such as Transfer Line Valve (TLV) / Docoke Valve (DV) during cleaning activity.
Perform cleaning and housekeeping of packaged equipment and surrounding areas to the satisfaction of PCESB upon completion of each WORKS.
Primary Transfer Line Exchanger (PTLE) cleaning: o PTLE cleaning shall be completed within three (3
) days inclusive blinding and deblinding. o Removal of top and bottom cones including ope
ning of Coke Catcher. o Cleaning of coke by mechanical means or hydro-
jetting method (10,000 psi UHPWJT) at cones, tubes, and coke catcher as instructed by PCESB.
o Facilitate inspection / NDT work such as preparation for Internal Rotating Inspection (IRIS).
o Re-painting or touch up painting as PTS and PCESB’s procedure based on instruction by PCESB’s representative. PTS 30.48.00.31-P (15.20.03): Protective Coating and Linings
o Closing and reinstallation of the cones and coke catcher; followed by pressure testing (Coil Test and Leak Test on the system.
(Order Number: 3620268188) (RFQ Number.: 6200092922)
7
SPECIAL MAINT- HYDROJETTING (SS1130000): Blinding & PTLE & STLE F-103 Cleaning for CF renewal at Petronas Chemicals Ethylene Sdn Bhd, Kertih, Kemaman, Terengganu.
PTLE: Primary Transfer Line Exchanger
STLE: Secondary Transfer Line Exchanger Scope Of Works:
Supply / provide skilled and competent manpower, equipment, material, consumables, and tools for execution of the WORKS.
There are two (2) numbers of PTLE for each furnace, identified as ET-0-E-101 A/B for furnace F-101, ET-0-E-102 A/B for furnace F-102 with similar tagging until Furnace F-106. Each PTLE (both A and B units) shall be cleaned by mechanical means and/or hidro-jetting method two (2) times per year basis.
Each furnace also consists of one (1) number of STLE. Every STLE shall be cleaned by hydro-jetting method on one (1) time per year basis.
Shall install and remove blind(s) as per Equipment Isolation Sheet (EIS) for the purpose of positive isolation and pressure testing of equipment and system of the WORKS.
Perform manual lifting and rigging activities to facilitate the WORKS.
Perform preventive maintenance work at associated equipment such as Transfer Line Valve (TLV) / Docoke Valve (DV) during cleaning activity.
Perform cleaning and housekeeping of packaged equipment and surrounding areas to the satisfaction of PCESB upon completion of each WORKS.
Primary Transfer Line Exchanger (PTLE) cleaning: o PTLE cleaning shall be completed within three (3
) days inclusive blinding and deblinding. o Removal of top and bottom cones including ope
ning of Coke Catcher. o Cleaning of coke by mechanical means or hydro-
jetting method (10,000 psi UHPWJT) at cones, tubes, and coke catcher as instructed by PCESB.
o Facilitate inspection / NDT work such as preparation for Internal Rotating Inspection (IRIS).
SA Maintenance & Services (M) S/B
August 2016 Petronas
Chemicals Ethylene Sdn Bhd
o Re-painting or touch up painting as PTS and PCESB’s procedure based on instruction by PCESB’s representative. PTS 30.48.00.31-P (15.20.03): Protective Coating and Linings
o Closing and reinstallation of the cones and coke catcher; followed by pressure testing (Coil Test and Leak Test on the system.
Secondary Transfer Line Exchanger (STLE) cleaning: o STLE cleaning shall be completed within three (3
) days inclusive blinding and deblinding. o Removal of channel and the tube bundle to facili
tate cleaning work. o Hydro-jetting of both shell and tube bundle (inte
rnal & external) using hydro-jetting method (10,000 psi UHPWJT) at the equipment location or cleaning bay as instructed by PCESB.
o Re-painting or touch up painting as PTS and PCESB’s procedure based on instruction by PCESB’s representative. PTS 30.48.00.31-P (15.20.03): Protective Coating and Linings
(Order Number: 3620268219) (RFQ Number.: 6200092922)
8
MECH ENG & MAINT-WORKSHOP MACHINING (SM5080100): Design & Fabricate Cooling Fan - To Design & Fabricate Cooling Fan KM5-0302A and Terminal Box for Electric Motor at Gas Processing Santong (GPS), Jalan Santong, and Terengganu Darul Iman. Scope of Works:
Motor Fan Blade : - Supply/fabricate motor fan blade as per specification for 2 units of motors.
KM5-0302A (13.5kW)
PM5-0605A (70kW) - Perform a performance test include Running ampere and
Vibration result at site.
Terminal Box and wire connection : - Supply terminal box with wire connection for motor KMD-0342B - Perform a performance test include Running ampere and
Vibration result at site. (Order No.: 4120151910) (RFQ No.: 6200156336)
SA Maintenance & Services (M) S/B
August 2016 Petronas Gas Bhd
Gas Processing Santong (GPS)
9
MECH MAINT-BOILERS (SM5010200): To repair HRSG D diverter damper section at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, and Terengganu Darul Iman. Scope of Works:
To perform repair at detached west side diverter damper frame.
To perform manual lifting & rigging activities to reinstall damper frame.
To grind off/remove defects (crack) at bottom and west structure frame and perform build up weld complete with DPT.
To perform tack weld at guide bar GT diffuser.
To grind off/remove defects at plenum GT side and perform build up weld.
To remove and install new lamellar seal at north, west, south and east side bypass stack compartment.
(Order Number: 3620262866)
(Contract No.: SM8Y150604 / 620012032)
SA Maintenance & Services (M) S/B
July 2016 Petronas Gas Bhd, Utility Kerteh (UK)
10
SPECIAL MAINT- HYDROJETTING (SS1130000): Blinding & PTLE & STLE F-104 Cleaning for CF renewal at Petronas Chemicals Ethylene Sdn Bhd, Kertih, Kemaman, Terengganu.
PTLE: Primary Transfer Line Exchanger
STLE: Secondary Transfer Line Exchanger Scope Of Works:
Supply / provide skilled and competent manpower, equipment, material, consumables, and tools for execution of the WORKS.
SA Maintenance & Services (M) S/B
July 2016 Petronas
Chemicals Ethylene Sdn Bhd
There ar two (2) numbers of PTLE for each furnace, identified as ET-0-E-101 A/B for furnace F-101, ET-0-E-102 A/B for furnace F-102 with similar tagging until Furnace F-106. Each PTLE (both A and B units) shall be cleaned by mechanical means and/or hidro-jetting method two (2) times per year basis.
Each furnace also consists of one (1) number of STLE. Every STLE shall be cleaned by hydro-jetting method on one (1) time per year basis.
Shall install and remove blind(s) as per Equipment Isolation Sheet (EIS) for the purpose of positive isolation and pressure testing of equipment and system of the WORKS.
Perform manual lifting and rigging activities to facilitate the WORKS.
Perform preventive maintenance work at associated equipment such as Transfer Line Valve (TLV) / Docoke Valve (DV) during cleaning activity.
Perform cleaning and housekeeping of packaged equipment and surrounding areas to the satisfaction of PCESB upon completion of each WORKS.
Primary Transfer Line Exchanger (PTLE) cleaning: o PTLE cleaning shall be completed within three (3
) days inclusive blinding and deblinding. o Removal of top and bottom cones including ope
ning of Coke Catcher. o Cleaning of coke by mechanical means or hydro-
jetting method (10,000 psi UHPWJT) at cones, tubes, and coke catcher as instructed by PCESB.
o Facilitate inspection / NDT work such as preparation for Internal Rotating Inspection (IRIS).
o Re-painting or touch up painting as PTS and PCESB’s procedure based on instruction by PCESB’s representative. PTS 30.48.00.31-P (15.20.03): Protective Coating and Linings
o Closing and reinstallation of the cones and coke catcher; followed by pressure testing (Coil Test and Leak Test on the system.
Secondary Transfer Line Exchanger (STLE) cleaning: o STLE cleaning shall be completed within three (3
) days inclusive blinding and deblinding. o Removal of channel and the tube bundle to facili
tate cleaning work. o Hydro-jetting of both shell and tube bundle (inte
rnal & external) using hydro-jetting method (10,000 psi UHPWJT) at the equipment location or cleaning bay as instructed by PCESB.
o Re-painting or touch up painting as PTS and PCESB’s procedure based on instruction by PCESB’s representative. PTS 30.48.00.31-P (15.20.03): Protective Coating and Linings
(Order Number: 3620261644) (RFQ Number.: 6200092922)
11
MECH MAINT-BOILERS (SM5010200): PR# To do SH tube defining activity Provision of manpower, supervision, tools, equipment, materials and consumables to perform defining activity of superheater tube for Waste Heat Boiler (4 unit) at Gas Processing Plant Santong, Petronas Gas Bhd, Terengganu.
Perform Blinding & De-Blinding works as per blind list.
Open up and box up all auxiliary & waste heat boilers
To remove fins for 25 SH tubes 1st row facing the flue gas from the gas turbine exhaust.
Perform hydrotest and deblind works witness & inspect by DOSH.
(Order No.: 4120147112) (RFQ No.: 6200152866)
SA Maintenance & Services (M) S/B
June 2016 Petronas Gas Bhd
Gas Processing Santong (GPS)
12
SPECIAL MAINT- HYDROJETTING (SS1130000): Blinding & PTLE F-106 Cleaning for CF renewal at Petronas Chemicals Ethylene Sdn Bhd, Kertih, Kemaman, Terengganu.
PTLE: Primary Transfer Line Exchanger
Supply / provide skilled and competent manpower, equipment, material, consumables, and tools for execution of the WORKS.
There ar two (2) numbers of PTLE for each furnace, identified as ET-0-E-101 A/B for furnace F-101, ET-0-E-102 A/B for furnace F-102 with similar tagging until Furnace F-106. Each PTLE (both A and B units) shall be cleaned by mechanical means and/or hidro-jetting method two (2) times per year basis.
Shall install and remove blind(s) as per Equipment Isolation Sheet (EIS) for the purpose of positive isolation and pressure testing of equipment and system of the WORKS.
Perform manual lifting and rigging activities to facilitate the WORKS.
Perform preventive maintenance work at associated equipment such as Transfer Line Valve (TLV) / Docoke Valve (DV) during cleaning activity.
Perform cleaning and housekeeping of packaged equipment and surrounding areas to the satisfaction of PCESB upon completion of each WORKS.
Primary Transfer Line Exchanger (PTLE) cleaning: o PTLE cleaning shall be completed within three (3
) days inclusive blinding and deblinding. o Removal of top and bottom cones including ope
ning of Coke Catcher. o Cleaning of coke by mechanical means or hydro-
jetting method (10,000 psi UHPWJT) at cones, tubes, and coke catcher as instructed by PCESB.
o Facilitate inspection / NDT work such as preparation for Internal Rotating Inspection (IRIS).
o Re-painting or touch up painting as PTS and PCESB’s procedure based on instruction by PCESB’s representative. PTS 30.48.00.31-P (15.20.03): Protective Coating and Linings
o Closing and reinstallation of the cones and coke catcher; followed by pressure testing (Coil Test and Leak Test on the system.
(Order Number: 3620252799) (RFQ Number.: 6200092922)
SA Maintenance & Services (M) S/B
May 2016 Petronas
Chemicals Ethylene Sdn Bhd
13
SPECIAL MAINT- HYDROJETTING (SS1130000): STLE & PTLE F-101 Cleaning for CF renewal at Petronas Chemicals Ethylene Sdn Bhd, Kertih, Kemaman, Terengganu.
PTLE: Primary Transfer Line Exchanger
Supply / provide skilled and competent manpower, equipment, material, consumables, and tools for execution of the WORKS.
There ar two (2) numbers of PTLE for each furnace, identified as ET-0-E-101 A/B for furnace F-101, ET-0-E-102 A/B for furnace F-102 with similar tagging until Furnace F-106. Each PTLE (both A and B units) shall be cleaned by mechanical means and/or hidro-jetting method two (2) times per year basis.
Shall install and remove blind(s) as per Equipment Isolation Sheet (EIS) for the purpose of positive isolation and pressure testing of equipment and system of the WORKS.
Perform manual lifting and rigging activities to facilitate the WORKS.
Perform preventive maintenance work at associated equipment such as Transfer Line Valve (TLV) / Docoke Valve (DV) during cleaning activity.
Perform cleaning and housekeeping of packaged equipment and surrounding areas to the satisfaction of PCESB upon
SA Maintenance & Services (M) S/B
May 2016 Petronas
Chemicals Ethylene Sdn Bhd
Primary Transfer Line Exchanger (PTLE) cleaning: o PTLE cleaning shall be completed within three (3
) days inclusive blinding and deblinding. o Removal of top and bottom cones including ope
ning of Coke Catcher. o Cleaning of coke by mechanical means or hydro-
jetting method (10,000 psi UHPWJT) at cones, tubes, and coke catcher as instructed by PCESB.
o Facilitate inspection / NDT work such as preparation for Internal Rotating Inspection (IRIS).
o Re-painting or touch up painting as PTS and PCESB’s procedure based on instruction by PCESB’s representative. PTS 30.48.00.31-P (15.20.03): Protective Coating and Linings
o Closing and reinstallation of the cones and coke catcher; followed by pressure testing (Coil Test and Leak Test on the system.
(Order Number: 3620252802) (RFQ Number.: 6200092922)
14
MECH MAINT-BOILERS (SM5010200): Mech Package Boiler GPS for CF Renewal Provision of manpower, supervision, equipment, tools, material, and consumables for internal inspection overhaul cleaning of all components of boiler such as Steam Drum, Mud Drum, Fire Box, and ancillary equipment including repair work prior to inspect and certification for the extension of Certificate Of Fitness by Department of Occupational Safety & Health (DOSH)at Gas Processing Plant, Santong (GPS), Petronas Gas Berhad (PGB), Terengganu Darul Iman.
Auxiliary Boiler A5-1203A
Waste Heat Boiler E5-1201B
Waste Heat Boiler E5-1201A
Waste Heat Boiler E5/6-1201 Scope of Works:
Perform Blinding & De-Blinding works as per blind list.
Open up and box up all auxiliary & waste heat boilers
Perform cleaning works for DOSH inspection.
Perform testing and servicing and overhaul of pressure safety valve (PSV), Block Valve (BV) and check valve (CV).
Dismantling, cleaning and reinstall multi spud gas burned c/w burned shield and duct burner element.
Re install the steam drum removed parts,box up and close all boiler drum manholes and access door.
(Order Number: 4120144949) (Contract Number.: 6200151933)
SA Maintenance & Services (M) S/B
May 2016 Petronas Gas Bhd
Gas Processing Santong (GPS)
15
MECH MAINT-BOILERS (SM5010200): PR# Provision of manpower, supervision, tools, equipment, materials and consumables for boiler repair activity at Utility Gebeng Plant (UG), PGB, Kuantan, Pahang. (Order Number: 3620251294) (Contract Number.: SM8Y150510 / 620019030)
SA Maintenance & Services (M) S/B
May 2016 Petronas Gas Bhd
Utility Gebeng
16
MECH MAINT-FURNACES (SM5010500): PR# To perform welding & rectification of attemperator & piping works waste heat boiler (WHB). (4 units) at Gas Processing Santong (GPS), Gas Processing & Utilities, Petronas Gas Bhd. Scope of Works:
Supply sufficient manpower, equipment, tools and consumables/materials to execute the work satisfactorily and safely.
Scaffolding erection/dismantle
Blind/deblind as per blind list
To fabricate new spool at workshop
To remove insulation at attemperator spool
To remove existing attemperator & install new attemperator
To perform blasting painting for new attemperator
To perform NDT (PT & RT)
To perform Post Weld Heat Treatment (PWHT)
Perform Boiler HT
To reinstate insulation at the replaced pipe spool (Order No.: 4120144687)
(RFQ No.: 6200149677)
SA Maintenance & Services (M) S/B
May 2016 Petronas Gas Bhd
Gas Processing Santong (GPS)
17
MECH MAINT-BOILERS (SM5010200): PR# Manpower, materials, and equipment to perform boiler overhaul servicing at HRSG Unit F and associated equipment for DOSH inspection at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu.
Heat Recovery Steam Generator B (F1-211B01)
Compressed Air Receiver F (V1-211B04)
Gas Final Scrubber (V1-211B02)
Air Cooled Heat Exchanger (E1-211B01) o Perform blinding deblinding o Perform cleaning and works as per SOE o Perform testing and servicing of pressure relief
valve o Perform flange tightening using controlled
bolting (HTW) o Perform motor servicing & repair (Fin Fan Motor
& Scanner Air Blower) o Perform instrument calibration and loop check.
(Order No.: 4120144561) (RFQ No.: 6200142993)
SA Maintenance & Services (M) S/B
May 2016 Petronas Gas Bhd,
Utility Kerteh
18
HEAT EXCHANGERS, CONDENSERS & COOLER (SM5010400): PR#PTLE Chamber Installation at F-101A at Petronas Chemicals Ethylene Sdn Bhd, Kertih, Kemaman, Terengganu.
PTLE: Primary Transfer Line Exchanger
Supply / provide skilled and competent manpower, equipment, material, consumables, and tools for execution of the WORKS.
There ar two (2) numbers of PTLE for each furnace, identified as ET-0-E-101 A/B for furnace F-101, ET-0-E-102 A/B for furnace F-102 with similar tagging until Furnace F-106. Each PTLE (both A and B units) shall be cleaned by mechanical means and/or hidro-jetting method two (2) times per year basis.
Shall install and remove blind(s) as per Equipment Isolation Sheet (EIS) for the purpose of positive isolation and pressure testing of equipment and system of the WORKS.
Perform manual lifting and rigging activities to facilitate the WORKS.
Perform preventive maintenance work at associated equipment such as Transfer Line Valve (TLV) / Docoke Valve (DV) during cleaning activity.
Perform cleaning and housekeeping of packaged equipment and surrounding areas to the satisfaction of PCESB upon completion of each WORKS.
Secondary Transfer Line Exchanger (STLE) cleaning: o STLE cleaning shall be completed within three (3
) days inclusive blinding and deblinding. o Removal of channel and the tube bundle to facili
tate cleaning work. o Hydro-jetting of both shell and tube bundle (inte
rnal & external) using hydro-jetting method (10,000 psi UHPWJT) at the equipment location or cleaning bay as instructed by PCESB.
o Re-painting or touch up painting as PTS and PCESB’s procedure based on instruction by PCESB’s representative. PTS 30.48.00.31-P (15.20.03): Protective Coating and Linings
(Order Number: 41201144488) (RFQ Number.: 62000151498 )
SA Maintenance & Services (M) S/B
May 2016 Petronas
Chemicals Ethylene Sdn Bhd
19
MECH MAINT-BOILERS (SM5010200): PR# External Contractor – SA MTN Provision of manpower, supervision, tools, equipment, materials and consumables to perform complete mechanical work of HRSG A and associated equipment for DOSH inspection at Utility Gebeng Plant (UG), PGB, Kuantan, Pahang. (Order No.: 3620249629) (Contract Number.: SM8Y150510 / 620019030)
SA Maintenance & Services (M) S/B
May 2016 Petronas Gas Bhd
Utility Gebeng
20
MECH MAINT-BOILERS (SM5010200): PR# HRSG A burner vent line modification Provision of manpower, supervision, tools, equipment, materials and consumables for HRSG A burner vents line modification at Utility Gebeng (UG), Kuantan, Pahang. Scope of works:
To perform burner vent line modification as per UG’s proposal.
To cut off/remove existing burner vent line.
To install new burner vent line.
To perform Non-Destructive Testing.
The purpose of the modification is to prevent raindrop from entering the pipe.
(Order Number: 3620249628) (Contract Number.: SM8Y150510 / 620019030)
21
MECH MAINT-BOILERS (SM5010200): PR# GTB GCV/SRV N2 line purging installation Provision of manpower, supervision, tools, equipment, materials and consumables for GTB GCV/SRV N2 Purging line installation at Utility Gebeng Plant (UG), PGB, Kuantan, Pahang. Scope of works:
Supply / provide skilled and competent manpower, equipment, material, consumables, and tools for execution of the WORKS.
To supply, fabricate and install nitrogen line piping at GTB, UG.
Blasting painting as per PTS and UG’s procedure based on instruction by UG’s representative. PTS 30.48.00.31-P (15.20.03): Protective Coating and Linings.
To cut off existing line for new nitrogen line installation.
Perform manual lifting and rigging activities to facilitate the WORKS.
To perform welding as per approved repair procedure and Welding Procedure Specification.
To perform Non-Destructive Testing. (Order Number: 36202451182) (Contract Number.: SM8Y150510 / 620019030)
22
MECH MAINT-BOILERS (SM5010200): PR# HRSG B Burner vent line modification Provision of manpower, supervision, tools, equipment, materials and consumables to perform modification of HRSG B burner vent line at Utility Gebeng Plant (UG), PGB, Kuantan, Pahang. Scope of works:
To perform burner vent line modification as per UG’s proposal.
To cut off/remove existing burner vent line.
To install new burner vent line.
To perform Non-Destructive Testing.
The purpose of the modification is to prevent raindrop from entering the pipe.
(Order Number: 36202451181) (Contract Number.: SM8Y150510 / 620019030)
23
SPECIAL MAINT- HYDROJETTING (SS1130000): Blinding & PTLE F-101 Cleaning for CF renewal at Petronas Chemicals Ethylene Sdn Bhd, Kertih, Kemaman, Terengganu.
PTLE: Primary Transfer Line Exchanger
Supply / provide skilled and competent manpower, equipment, material, consumables, and tools for execution of the WORKS.
There ar two (2) numbers of PTLE for each furnace, identifie
d as ET-0-E-101 A/B for furnace F-101, ET-0-E-102 A/B for fu
rnace F-102 with similar tagging until Furnace F-106. Each P
TLE (both A and B units) shall be cleaned by mechanical me
ans and/or hidro-jetting method two (2) times per year basi
s.
Shall install and remove blind(s) as per Equipment Isolation Sheet (EIS)for the purpose of positive isolation and pressure testing of equipment and system of the WORKS.
SA Maintenance & Services (M) S/B
April 2016 Petronas
Chemicals Ethylene Sdn Bhd
Perform manual lifting and rigging activities to facilitate the WORKS.
Perform preventive maintenance work at associated equipment such as Transfer Line Valve (TLV) / Docoke Valve (DV) during cleaning activity.
Perform cleaning and housekeeping of packaged equipment and surrounding areas to the satisfaction of PCESB upon completion of each WORKS.
Primary Transfer Line Exchanger (PTLE) cleaning: o PTLE cleaning shall be completed within three (3
) days inclusive blinding and deblinding. o Removal of top and bottom cones including ope
ning of Coke Catcher. o Cleaning of coke by mechanical means or hydro-
jetting method (10,000 psi UHPWJT) at cones, tubes, and coke catcher as instructed by PCESB.
o Facilitate inspection / NDT work such as preparation for Internal Rotating Inspection (IRIS).
o Re-painting or touch up painting as PTS and PCESB’s procedure based on instruction by PCESB’s representative. PTS 30.48.00.31-P (15.20.03): Protective Coating and Linings
o Closing and reinstallation of the cones and coke catcher; followed by pressure testing (Coil Test and Leak Test on the system.
(Order Number: 3620244294) (RFQ Number.: 6200092922)
24
MECH MAINT-BOILERS (SM5010200): PR# External Contractor – SA MTN Provision of manpower, supervision, tools, equipment, materials and consumables to perform complete mechanical work of HRSG D and associated equipment for DOSH inspection at Utility Gebeng Plant (UG), PGB, Kuantan, Pahang. (Order No.: 3620243472) (Contract Number.: SM8Y150510 / 620019030)
SA Maintenance & Services (M) S/B
April 2016 Petronas Gas Bhd
Utility Gebeng
25
MECH MAINT-BOILERS (SM5010200): PR# IP Steam Header RV’s servicing 3 units Provision of manpower, supervision, tools, equipment, materials and consumables to remove, service & install RV’s at IP Steam Header Line at Utility Gebeng Plant (UG), PGB, Kuantan, Pahang. Scope of works:
Remove/service/install RV’s – 3 units. (Order No.: 3620243469) (Contract Number.: SM8Y150510 / 620019030)
SA Maintenance & Services (M) S/B
April 2016 Petronas Gas Bhd
Utility Gebeng
26
MECH MAINT-FURNACES (SM5010500): PR# F3-781 Boiler hotspot repair Hotspot repair of F3-781 Auxiliary Boiler, Gas Processing Kerteh (GPK), PGB, Kerteh, Kemaman, Terengganu.
Perform all necessary blinding/deblinding for hotspot repair
Provide necessary access for all inspection and repair activities, including confined space entry for steam drum, mud drum and furnace.
Removal of furnace rear wall components including insulation cladding, mineral wool, rear wall casing, rear wall refractory and rear wall tie bar (C Channel).
Perform procurement, fabrication and installation of furnace rear components including refractory anchors, rear wall refractory, rear wall tie-bar, rear wall casing, mineral wool insulation, insulation cladding & painting.
Provisional scope depends on as found condition which covers for top furnace refractory repair.
(Order No.: 4120140948) (RFQ No.: 6200147409)
SA Maintenance & Services (M) S/B
April 2016 Petronas Gas Bhd,
Gas Processing Kerteh (GPK)
27
MECH MAINT-BOILERS (SM5010200): PR# To do SH tube defining activity Provision of manpower, supervision, tools, equipment, materials and consumables to perform defining activity of superheater tube for Waste Heat Boiler (1 unit) at Gas Processing Plant Santong, Petronas Gas Bhd, Terengganu.
SA Maintenance & Services (M) S/B
March 2016 Petronas Gas Bhd
Gas Processing Santong (GPS)
Perform Blinding & De-Blinding works as per blind list.
Open up and box up waste heat boiler.
To remove fins for 25 SH tubes 1st row facing the flue gas from the gas turbine exhaust.
Perform hydrotest and deblind works witness & inspect by DOSH.
(Order No.: 4120140732) (RFQ No.: 6200147067)
28
PRESSURE & UNPRESSURIZED VESSEL (SM5010700): # V-29208 DOSH KR2 MIXED LPG BULLET OVERHAUL – Provision of manpower, supervision, tools, equipment, materials and consumables for overhaul of mixed LPG bullet which inclusive of equipment blinding and de-blinding, ventilation, internal cleaning, internal scaffolding erection and removal, blasting, power brushing and maintenance painting for internal and external of bullet and hydrostatic testing at Petronas Penapisan (Terengganu) Sdn Bhd (PPTSB)Kerteh, Kemaman, Terengganu.
To carry out blinding works for the bullet as per PPTSB instruction
To perform cleaning and gas freeing the bullet
To perform erection and removal of internal scaffolding (purple shaded area as per scaffolding drawing attached)
To power tool at weldment (at the yellow, green, and purple shaded area – both drawings)
To blast the internal bottom (clock location no5 to no7) and paint as per PTS 13A
To replace piping and valve as per Inspection Worklist (Order No.: 4120140684) (RFQ No.: 6200144771)
SA Maintenance & Services (M) S/B
March 2016 Petronas
Penapisan (T) Sdn Bhd (PPTSB)
29
SPECIAL MAINT- HYDROJETTING (SS1130000): Blinding & PTLE F-103 Cleaning for CF renewal at Petronas Chemicals Ethylene Sdn Bhd, Kertih, Kemaman, Terengganu.
PTLE: Primary Transfer Line Exchanger
Supply / provide skilled and competent manpower, equipment, material, consumables, and tools for execution of the WORKS.
There ar two (2) numbers of PTLE for each furnace, identified as ET-0-E-101 A/B for furnace F-101, ET-0-E-102 A/B for furnace F-102 with similar tagging until Furnace F-106. Each PTLE (both A and B units) shall be cleaned by mechanical means and/or hidro-jetting method two (2) times per year basis.
Shall install and remove blind(s) as per Equipment Isolation Sheet (EIS) for the purpose of positive isolation and pressure testing of equipment and system of the WORKS.
Perform manual lifting and rigging activities to facilitate the WORKS.
Perform preventive maintenance work at associated equipment such as Transfer Line Valve (TLV) / Docoke Valve (DV) during cleaning activity.
Perform cleaning and housekeeping of packaged equipment and surrounding areas to the satisfaction of PCESB upon completion of each WORKS.
Primary Transfer Line Exchanger (PTLE) cleaning: o PTLE cleaning shall be completed within three (3
) days inclusive blinding and deblinding. o Removal of top and bottom cones including ope
ning of Coke Catcher. o Cleaning of coke by mechanical means or hydro-
jetting method (10,000 psi UHPWJT) at cones, tubes, and coke catcher as instructed by PCESB.
o Facilitate inspection / NDT work such as preparation for Internal Rotating Inspection (IRIS).
o Re-painting or touch up painting as PTS and PCESB’s procedure based on instruction by PCESB’s representative. PTS 30.48.00.31-P (15.20.03): Protective Coating and Linings
SA Maintenance & Services (M) S/B
March 2016 Petronas
Chemicals Ethylene Sdn Bhd
o Closing and reinstallation of the cones and coke catcher; followed by pressure testing (Coil Test and Leak Test on the system.
(Order Number: 3620241785) (RFQ Number.: 6200092922)
30
SPECIAL MAINT- HYDROJETTING (SS1130000): Blinding & PTLE STLE F-105 Cleaning for CF renewal at Petronas Chemicals Ethylene Sdn Bhd, Kertih, Kemaman, Terengganu.
PTLE: Primary Transfer Line Exchanger
STLE: Secondary Transfer Line Exchanger Scope Of Works:
Supply / provide skilled and competent manpower, equipment, material, consumables, and tools for execution of the WORKS.
There ar two (2) numbers of PTLE for each furnace, identified as ET-0-E-101 A/B for furnace F-101, ET-0-E-102 A/B for furnace F-102 with similar tagging until Furnace F-106. Each PTLE (both A and B units) shall be cleaned by mechanical means and/or hidro-jetting method two (2) times per year basis.
Each furnace also consists of one (1) number of STLE. Every STLE shall be cleaned by hydro-jetting method on one (1) time per year basis.
Shall install and remove blind(s) as per Equipment Isolation Sheet (EIS) for the purpose of positive isolation and pressure testing of equipment and system of the WORKS.
Perform manual lifting and rigging activities to facilitate the WORKS.
Perform preventive maintenance work at associated equipment such as Transfer Line Valve (TLV) / Docoke Valve (DV) during cleaning activity.
Perform cleaning and housekeeping of packaged equipment and surrounding areas to the satisfaction of PCESB upon completion of each WORKS.
Primary Transfer Line Exchanger (PTLE) cleaning: o PTLE cleaning shall be completed within three (3
) days inclusive blinding and deblinding. o Removal of top and bottom cones including ope
ning of Coke Catcher. o Cleaning of coke by mechanical means or hydro-
jetting method (10,000 psi UHPWJT) at cones, tubes, and coke catcher as instructed by PCESB.
o Facilitate inspection / NDT work such as preparation for Internal Rotating Inspection (IRIS).
o Re-painting or touch up painting as PTS and PCESB’s procedure based on instruction by PCESB’s representative. PTS 30.48.00.31-P (15.20.03): Protective Coating and Linings
o Closing and reinstallation of the cones and coke catcher; followed by pressure testing (Coil Test and Leak Test on the system.
Secondary Transfer Line Exchanger (STLE) cleaning: o STLE cleaning shall be completed within three (3
) days inclusive blinding and deblinding. o Removal of channel and the tube bundle to facili
tate cleaning work. o Hydro-jetting of both shell and tube bundle (inte
rnal & external) using hydro-jetting method (10,000 psi UHPWJT) at the equipment location or cleaning bay as instructed by PCESB.
o Re-painting or touch up painting as PTS and PCESB’s procedure based on instruction by PCESB’s representative. PTS 30.48.00.31-P (15.20.03): Protective Coating and Linings
(Order Number: 3620241784) (RFQ Number.: 6200092922)
SA Maintenance & Services (M) S/B
March 2016 Petronas
Chemicals Ethylene Sdn Bhd
31 MECH MAINT-HOT INSULATION (SM5120100): # To perform AGO Castable replacement Provision of manpower, supervision, tools, equipments, material, and
SA Maintenance & Services (M) S/B
March 2016 Petronas Gas Bhd,
Gas Processing Kerteh (GPK)
consumables to perform castable & burner repair of Acid Gas Oxidizer 3 (AGO-3) at KCS, Gas Processing Plant, Kerteh (GPK), Petronas Gas Berhad (PGB), Terengganu Darul Iman.
Refractory work o Blind/deblind as per blind list o Remove AGO-3 burner from burner throat to gain acce
ss of confine space area inside AGO. o Remove existing castable (both layer). o Inform PGB to perform inspection. o Surface cleaning and install new castables.
Burner Work o Remove the burner from burner throat in safe manner
to a safe place. o Inform PGB to perform inspection prior any repair com
mencement. o Repair burner as per PGB requirement. o Perform NDT at joints as per PGB requirement.
(Order Number: 4120140233) (RFQ Number.: 62000147092)
32
MECH MAINT-BOILERS (SM5010200): # Mech Package HRSG GPS for CF Renewal Provision of manpower, material, and equipment to perform boiler overhauls servicing at F5/6-2201A & E5/6-2201B at Gas Processing Plant, Santong (GPS), Petronas Gas Berhad (PGB), Terengganu Darul Iman.
Heat Recovery Steam Generator HRSG F5/6-2201A (TG PMD 560)
Heat Recovery Steam Generator HRSG F5/6-2201B (TG PMD 559)
Scope of Works:
Supply sufficient manpower, equipment, tools and consumables/materials to execute the work satisfactorily and safely.
Scaffolding erection/dismantle – internal / external
Blind/deblind as per blind list
Manhole opening and ventilation.
External/internal fittings removal/installation works
PSV’s removal / servicing / testing (bench test) / installation.
Block Valve’s removal / servicing / installation
Level Gauge’s removal / servicing / installation
Internal cleaning (waterjet cleaning using 10,000 psi UHP waterjet, power tools, air blowing, vacuum, etc) – Furnace / Super heater / Steam Drum / Mud Drum
Castable and cladding minor repair
Minor repair; DOSH & NonDOSH repair within 2 days
Boiler Box-up activity and Housekeeping (Order Number: 4120140142) (RFQ Number.: 62000147132)
SA Maintenance & Services (M) S/B
March 2016 Petronas Gas Bhd
Gas Processing Santong (GPS)
33
PRESSURE & UNPRESSURIZED VESSEL (SM5010700): # To perform desuperheater servicing To perform desuperheater rectification and servicing works at Gas Processing Plant-4 (GPP-4), Gas Processing Kerteh, Gas Processing & Utilities, Petronas Gas Bhd, Kerteh, Kemaman, Terengganu.
G4-751 – Desuperheater for LP Steam No.1 (Letdown HP/LP)
G4-752 – Desuperheater for LLP Steam No.1 (Letdown LP/LLP)
G4-738 – Desuperheater for PT-735 A/B/D
G4-351 – T4-351
G4-451 – T4-451
G4-755 – MP Steam Header
G4-756 – LP Steam No.2 Scope Of Work
To perform blinding & de-blinding.
To perform Desuperheater rectification and servicing.
To perform fabrication works as per existing drawing.
To perform 100% & RT on butt-weld joints and 100% visual and Dye-penetrant Inspection on fillet weld joint.
SA Maintenance & Services (M) S/B
April / March 2016
Petronas Gas Bhd, Gas Processing Kerteh (GPK)
To perform lifting.
Supply relative material and manpower. (Order Number: 4120139156) (RFQ Number.: 6200145548)
34
SPECIAL MAINT- HYDROJETTING (SS1130000): Blinding & PTLE F-102 Cleaning for CF renewal at Petronas Chemicals Ethylene Sdn Bhd, Kertih, Kemaman, Terengganu.
PTLE: Primary Transfer Line Exchanger
Supply / provide skilled and competent manpower, equipment, material, consumables, and tools for execution of the WORKS.
There ar two (2) numbers of PTLE for each furnace, identified as ET-0-E-101 A/B for furnace F-101, ET-0-E-102 A/B for furnace F-102 with similar tagging until Furnace F-106. Each PTLE (both A and B units) shall be cleaned by mechanical means and/or hidro-jetting method two (2) times per year basis.
Shall install and remove blind(s) as per Equipment Isolation Sheet (EIS) for the purpose of positive isolation and pressure testing of equipment and system of the WORKS.
Perform manual lifting and rigging activities to facilitate the WORKS.
Perform preventive maintenance work at associated equipment such as Transfer Line Valve (TLV) / Docoke Valve (DV) during cleaning activity.
Perform cleaning and housekeeping of packaged equipment and surrounding areas to the satisfaction of PCESB upon completion of each WORKS.
Primary Transfer Line Exchanger (PTLE) cleaning: o PTLE cleaning shall be completed within three (3
) days inclusive blinding and deblinding. o Removal of top and bottom cones including ope
ning of Coke Catcher. o Cleaning of coke by mechanical means or hydro-
jetting method (10,000 psi UHPWJT) at cones, tubes, and coke catcher as instructed by PCESB.
o Facilitate inspection / NDT work such as preparation for Internal Rotating Inspection (IRIS).
o Re-painting or touch up painting as PTS and PCESB’s procedure based on instruction by PCESB’s representative. PTS 30.48.00.31-P (15.20.03): Protective Coating and Linings
o Closing and reinstallation of the cones and coke catcher; followed by pressure testing (Coil Test and Leak Test on the system.
(Order Number: 3620237385) (RFQ Number.: 6200092922)
SA Maintenance & Services (M) S/B
March 2016 Petronas
Chemicals Ethylene Sdn Bhd
35
MECH MAINT-BOILERS (SM5010200): # GPP3TA TA Activities – Boiler/Smallbore To perform welding and rectification of boiler/smallbore at Gas Processing Plant-3 (GPP-3), Gas Processing Kerteh, Gas Processing & Utilities, Petronas Gas Bhd, Kerteh, Kemaman, Terengganu.
To perform blinding & de-blinding.
To perform 100% & RT on butt-weld joints and 100% visual and Dye-penetrant Inspection on fillet weld joint.
Installation MSV & Check Valve at WHB F3-761 & F3-771
Guillotine Gate Servicing for WHB F3-761 & F3-771
Replace pipe spool 3” CBD line from AGRU to GPP-3 (LD-3”-9308-C1109)
Rectification work at WHB F3-761
Rectification work at WHB F3-771
Blinding/Deblinding at Auxiliary Boiler F3-781
Supply valves
IGV FD Fan repair for boiler F3-791
Supply gate valve 8” 600# Flgd RF A216WCB/HF to PGB (Order Number: 3620237266) (Contract No.: SM8Y150815 / 6200128350)
SA Maintenance & Services (M) S/B
March 2016 Petronas Gas Bhd,
Gas Processing Kerteh (GPK)
36
MECH MAINT-BOILERS (SM5010200): # GPK Package Boiler CF Renewal To supply manpower, materials and equipment to perform boiler overhaul servicing at F4-771, WHRU#1, and WHRU#2 for DOSH inspection at Gas Processing Kerteh (GPK), PGB, Kerteh, Kemaman, Terengganu.
Waste Heat Boiler F4-771 (PMD12204)
Waste Heat Boiler WHRU#1 (PMD12235)
Waste Heat Boiler WHRU#2 (PMD12236) Scope of Works:
Supply sufficient manpower, equipment, tools and consumables/materials to execute the work satisfactorily and safely.
Scaffolding erection/dismantle – internal / external
Blind/deblind as per blind list
Manhole opening and ventilation.
External/internal fittings removal/installation works
PSV’s removal / servicing / testing (bench test) / installation.
Block Valve’s removal / servicing / installation
Level Gauge’s removal / servicing / installation
Internal cleaning (waterjet cleaning, power tools, air blowing, vacuum, etc) – Furnace / Super heater / Steam Drum / Mud Drum
Castable and cladding minor repair
Minor repair; DOSH & NonDOSH repair within 2 days
Boiler Box-up activity and Housekeeping (Order Number: 4120137879) (Contract No.: 6200144212)
SA Maintenance & Services (M) S/B
February 2016 Petronas Gas Bhd,
Gas Processing Kerteh (GPK)
37
MECH MAINT – MECHANICAL VALVE (SM5030100): To Perform DOSH Inspection for UPV B: To perform complete mechanical work of unfired pressure vessel and associated equipment for DOSH inspection at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu
Deaerator Head (C1-2103A
Air Dryer Vessel (V1-24201A)
Air Dryer Vessel (V1-24201B)
Deaerator Storage Vessel (V1-2103A)
Water Separator (V1-2402A)
Main Instr. Air Receiver (V1-2402A)
Natural Gas Surge Drum (V1-2801C) o Perform blinding deblinding o Open manhole & ventilation o Remove internal fittings. o Perform unloading media catalyst. o Powertool cleaning & air blowing o DOSH Inspection o Touch up painting o Perform loading media catalyst. o Close manhole and boxup.
Condensate Cooler (E1-2103A)
Condensate Cooler (E1-2103B)
Condensate Cooler (E1-2103C)
Condensate Cooler (E1-2103D)
Condensate Cooler (E1-2103E)
Condensate Cooler (E1-2103F) o Perform blinding deblinding o Remove plugs o Perform waterjetting at 10,000 psi. o Perform air blowing o DOSH Inspection o Install plugs
(Order Number: 4120136800) (RFQ No.: 6200143122)
SA Maintenance & Services (M) S/B
March 2016 &
June 2016
Petronas Gas Bhd, Utility Kerteh
38
MECH MAINT-BOILERS (SM5010200): To supply manpower, materials, and equipment to perform boiler overhaul servicing at HRSG Unit B and associated equipment for DOSH inspection at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu.
SA Maintenance & Services (M) S/B
March 2016 Petronas Gas Bhd, Utility Kerteh (UK)
Heat Recovery Steam Generator B (F1-211B01)
Compressed Air Receiver B (V1-211B04)
Gas Final Scrubber (V1-211B02)
Air Cooled Heat Exchanger (E1-211B01) o Perform blinding deblinding o Perform cleaning and works as per SOE o Perform testing and servicing of pressure relief
valve o Perform flange tightening using controlled
bolting (HTW) o Perform motor servicing & repair (Fin Fan Motor
& Scanner Air Blower) o Perform instrument calibration and loop check.
(Order No.: 4120136316) (RFQ No.: 6200142993)
39
MECH MAINT-BOILERS (SM5010200): To perform boiler hotspot and leak repair. Tube leak repair and hotspot repair for Auxiliary Boiler F2-791 Gas Processing Plant-2 (GPP-2), Gas Processing Kerteh, Gas Processing & Utilities, Petronas Gas Bhd, Kerteh, Kemaman, Terengganu.
Supply sufficient manpower, equipment, tools and consumables/materials to execute the work satisfactorily and safely.
Scaffolding erection/dismantle – internal / external
Blind/deblind as per blind list
Retubing 1 length of BR tube
Removal and installation of furnace rear wall components including refractory, insulation, C Channel, etc.
Grind build-up defected tubes
NDT and hydrostatic test (HT)
Cleaning & overhaul for DOSH CF renewal (Order Number: 4120136313) (RFQ No.: 6200143188)
SA Maintenance & Services (M) S/B
Mid Feb – End March 2016
Petronas Gas Bhd, Gas Processing Kerteh (GPK)
40
MECH MAINT-BOILERS (SM5010200): Package Boiler D for CF Renewal. To supply manpower, materials, and equipment to perform boiler overhaul servicing at Boiler D (F2-211D01) and associated equipment for DOSH inspection at Utility Gebeng Plant (UG), PGB, Kuantan, Pahang. (Order Number: 4120136088) (RFQ No.: 6200142958)
SA Maintenance & Services (M) S/B
February 2016 Petronas Gas Bhd,
Utility Gebeng (UG)
41
PRESSURE & UNPRESSURIZED VESSEL (SM5010700): PCC KR2LSD Modification and DOSH Provision of manpower, supervision, tools, equipment, materials and consumables for PCC KR2LSD Modification and DOSH which inclusive of equipment blinding and de-blinding, ventilation, internal cleaning, internal scaffolding erection and removal, lifting, power brushing and maintenance painting for internal and internal vessel modification at Petronas Penapisan (Terengganu) Sdn Bhd (PPTSB) Kerteh, Kemaman, Terengganu.
To carry out blinding works for the vessel as per PPTSB instruction
To perform cleaning and gas freeing the vessel
To perform erection and removal of internal scaffolding (purple shaded area as per scaffolding drawing attached)
To power tool at weldment
Internal vessel modification (Order No.: 4120135117) (RFQ No.: 6200140485)
SA Maintenance & Services (M) S/B
January 2016 Petronas
Penapisan (T) Sdn Bhd (PPTSB)
42
MECH MAINT-BOILERS (SM5010200): Mech Package Boiler GPS for CF Renewal Provision of manpower, supervision, equipment, tools, material, and consumables for internal inspection overhaul cleaning of all components of boiler such as Steam Drum, Mud Drum, Fire Box, and ancillary equipment including repair work prior to inspect and certification for the extension of Certificate Of Fitness by Department of Occupational Safety & Health (DOSH)at Gas Processing Plant, Santong (GPS), Petronas Gas Berhad (PGB), Terengganu Darul Iman.
SA Maintenance & Services (M) S/B
February 2016 &
March 2016
Petronas Gas Bhd Gas Processing Santong (GPS)
Waste Heat Boiler E5-1201A
Waste Heat Boiler E5-1202A Scope of Works:
Perform Blinding & De-Blinding works as per blind list.
Open up and box up all waste heat boilers
Perform cleaning works for DOSH inspection.
Perform testing and servicing and overhaul of pressure safety valve (PSV), Block Valve (BV) and check valve (CV).
Re install the steam drum removed parts,box up and close all boiler drum manholes and access door.
(Order Number: 4120133323) (RFQ No.: 6200140442)
43
MECH MAINT-BOILERS (SM5010200): PR: To repair econ tube leak. To perform welding and rectification of Economizer tube for Auxiliary Boiler A6-1203 at Gas Processing Plant, Santong (GPS), Petronas Gas Berhad (PGB), Terengganu Darul Iman.
Supply sufficient manpower, equipment, tools and consumables/materials to execute the work satisfactorily and safely.
Scaffolding erection/dismantle – internal / external
Blind/deblind as per blind list
Manhole opening and ventilation
Partial retubing Economizer Tube 5 lengths
Removal and installation of bracket
Grind build-up defected tube 1 length
NDT and hydrostatic test (HT)
Cleaning & overhaul for DOSH CF renewal Internal cleaning (waterjet cleaning, power tools, air blowing, vacuum, etc) – Furnace / Super heater / Steam Drum / Mud Drum
Castable and cladding minor repair
PSV’s removal / servicing / testing (bench test) / installation.
Block Valve’s removal / servicing / installation
Level Gauge’s removal / servicing / installation
Boiler Box-up activity and Housekeeping (Order Number: 4120133072) (RFQ No.: 6200140483)
SA Maintenance & Services (M) S/B
January - February 2016
Petronas Gas Bhd Gas Processing Santong (GPS)
44
MECH MAINT-BOILERS (SM5010200): To replace LG steam side isolation Gate valve at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu (Order Number: 3620232500) (Contract No.: SM8Y150604 / 620012032)
SA Maintenance & Services (M) S/B
February 2016 Petronas Gas Bhd, Utility Kerteh (UK)
45
MECH MAINT-BOILERS (SM5010200): To replace Economizer vent 3” Valve, CBD valve at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu (Order Number: 3620232490) (Contract No.: SM8Y150604 / 620012032)
SA Maintenance & Services (M) S/B
February 2016 Petronas Gas Bhd, Utility Kerteh (UK)
46
MECH MAINT-BOILERS (SM5010200): To perform repair at flange 10” HHP Header Steam Line at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu. (Order Number: 3620230312) (Contract No.: SM8Y150604 / 620012032)
SA Maintenance & Services (M) S/B
February 2016 Petronas Gas Bhd, Utility Kerteh (UK)
47
SPECIAL MAINT- HYDROJETTING (SM5010200): Blinding & PTLE F-104 Cleaning for CF renewal at Petronas Chemicals Ethylene Sdn Bhd, Kertih, Kemaman, Terengganu
PTLE: Primary Transfer Line Exchanger
Supply / provide skilled and competent manpower, equipment, material, consumables, and tools for execution of the WORKS.
There ar two (2) numbers of PTLE for each furnace, identified as ET-0-E-101 A/B for furnace F-101, ET-0-E-102 A/B for furnace F-102 with similar tagging until Furnace F-106. Each PTLE (both A and B units) shall be cleaned by mechanical means and/or hidro-jetting method two (2) times per year basis.
Shall install and remove blind(s) as per Equipment Isolation Sheet (EIS) for the purpose of positive isolation and pressur
SA Maintenance & Services (M) S/B
January 2016 Petronas
Chemicals Ethylene Sdn Bhd
e testing of equipment and system of the WORKS.
Perform manual lifting and rigging activities to facilitate the WORKS.
Perform preventive maintenance work at associated equipment such as Transfer Line Valve (TLV) / Docoke Valve (DV) during cleaning activity.
Perform cleaning and housekeeping of packaged equipment and surrounding areas to the satisfaction of PCESB upon completion of each WORKS.
Primary Transfer Line Exchanger (PTLE) cleaning: o PTLE cleaning shall be completed within three (3
) days inclusive blinding and deblinding. o Removal of top and bottom cones including ope
ning o of Coke Catcher. o Cleaning of coke by mechanical means or hydro-
jetting method (10,000 psi UHPWJT) at cones, tubes, and coke catcher as instructed by PCESB.
o Facilitate inspection / NDT work such as preparation for Internal Rotating Inspection (IRIS).
o Re-painting or touch up painting as PTS and PCESB’s procedure based on instruction by PCESB’s representative. PTS 30.48.00.31-P (15.20.03): Protective Coating and Linings
Closing and reinstallation of the cones and coke catcher; followed by pressure testing (Coil Test and Leak Test on the system. (Order Number: 3620229126) (RFQ Number.: 6200092922)
48
MECH MAINT-BOILERS (SM5010200): To perform repair activity at Air Drier Filter at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu Scope of works:
Remove vessel & mob to site.
Perform internal blasting to ensure no defects inside vessel.
Cut-off/remove flange & support.
Fit-up & weld new flange as per approved procedure.
Perform Non-Destructive Testing.
Perform Hydrostatic Test.
Install support.
Touch up painting.
Install vessel at site. (Order Number: 3620229115) (Contract No.: SM8Y150604 / 620012032)
SA Maintenance & Services (M) S/B
January 2016 Petronas Gas Bhd Utility Kerteh (UK)
49
MECH MAINT-BOILERS (SM5010200): Valve servicing at Lube Oil cooler GAN Compressor Unit at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu (Order Number: 3620229114) (Contract No.: SM8Y150604 / 620012032)
SA Maintenance & Services (M) S/B
January 2016 Petronas Gas Bhd Utility Kerteh (UK)
50
MECH MAINT-BOILERS (SM5010200): Air Fin Cooler F cleaning for CF Renewal at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu Scope of works:
Perform blinding deblinding as per EIS
Remove all plugs
Perform waterjetting at 10,000 psi.
Perform air blowing.
DOSH Inspection.
Install plugs. (Order Number: 3620228799) (Contract No.: SM8Y150604 / 620012032)
SA Maintenance & Services (M) S/B
January 2016 Petronas Gas Bhd Utility Kerteh (UK)
51
SPECIAL MAINT- REFRACTORY (SS1110000): PTLE F-105 Cleaning for CF renewal at Petronas Chemicals Ethylene Sdn Bhd, Kertih, Kemaman, Terengganu.
PTLE: Primary Transfer Line Exchanger
Supply / provide skilled and competent manpower, equipment, material, consumables, and tools for execution of the WORKS.
SA Maintenance & Services (M) S/B
January 2016 Petronas
Chemicals Ethylene Sdn Bhd
There ar two (2) numbers of PTLE for each furnace, identified as ET-0-E-101 A/B for furnace F-101, ET-0-E-102 A/B for furnace F-102 with similar tagging until Furnace F-106. Each PTLE (both A and B units) shall be cleaned by mechanical means and/or hidro-jetting method two (2) times per year basis.
Shall install and remove blind(s) as per Equipment Isolation Sheet (EIS) for the purpose of positive isolation and pressure testing of equipment and system of the WORKS.
Perform manual lifting and rigging activities to facilitate the WORKS.
Perform preventive maintenance work at associated equipment such as Transfer Line Valve (TLV) / Docoke Valve (DV) during cleaning activity.
Perform cleaning and housekeeping of packaged equipment and surrounding areas to the satisfaction of PCESB upon completion of each WORKS.
Primary Transfer Line Exchanger (PTLE) cleaning: o PTLE cleaning shall be completed within three (3
) days inclusive blinding and deblinding. o Removal of top and bottom cones including ope
ning of Coke Catcher. o Cleaning of coke by mechanical means or hydro-
jetting method (10,000 psi UHPWJT) at cones, tubes, and coke catcher as instructed by PCESB.
o Facilitate inspection / NDT work such as preparation for Internal Rotating Inspection (IRIS).
o Re-painting or touch up painting as PTS and PCESB’s procedure based on instruction by PCESB’s representative. PTS 30.48.00.31-P (15.20.03): Protective Coating and Linings.
o Closing and reinstallation of the cones and coke catcher; followed by pressure testing (Coil Test and Leak Test on the system.
(Order Number: 3620225706)
(RFQ Number.: 6200092922)
52
MECH MAINT-BOILERS (SM5010200): Rectify IP steam header isolation valve at Utility Gebeng Plant (UG), PGB, Kuantan, Pahang.
To replace 2 units of 8” Gate Valve welded type.
To replace 2 units of 14” Gate valve flanged type.
Fabricate 8” IP steam header spool at workshop
Perform hydrostatic test
Perform Non-Destructive Testing
To cut-off/remove existing/defected spool
To perform new spool installation at site
To dismantle/service/install 3 units of RV’s. (Order Number: 3620225447) (Contract No.: SM8Y150510 / 620019030)
SA Maintenance & Services (M) S/B
January 2016 Petronas Gas Bhd
Utility Gebeng (UG)
53
MECH MAINT-BOILERS (SM5010200): GTC GCV/SRV N2 Purging line installation at Utility Gebeng Plant (UG), PGB, Kuantan, Pahang. Scope of works:
Supply / provide skilled and competent manpower, equipment, material, consumables, and tools for execution of the WORKS.
To supply, fabricate and install nitrogen line piping at GTB, UG.
Blasting painting as per PTS and UG’s procedure based on instruction by UG’s representative. PTS 30.48.00.31-P (15.20.03): Protective Coating and Linings.
To cut off existing line for new nitrogen line installation.
Perform manual lifting and rigging activities to facilitate the WORKS.
To perform welding as per approved repair procedure and Welding Procedure Specification.
To perform Non-Destructive Testing.
SA Maintenance & Services (M) S/B
January 2016 Petronas Gas Bhd
Utility Gebeng (UG)
(Order Number: 3620225446) (Contract No.: SM8Y150510 / 620019030
54
MECH MAINT-BOILERS (SM5010200): HRSG D Fuel Gas Line Cleaning activity at Utility Gebeng Plant (UG), PGB, Kuantan, Pahang.
Perform blinding deblinding.
Drop spool & valves.
Perform waterjetting inside clogged piping.
Replace all gasket & corroded stud bolt & nuts.
Install existing valves & spool. (Order Number: 3620225445) (Contract No.: SM8Y150510 / 620019030)
SA Maintenance & Services (M) S/B
January 2016 Petronas Gas Bhd
Utility Gebeng (UG)
55
MECH MAINT-BOILERS (SM5010200): HRSG C Fuel Gas Line Cleaning activity at Utility Gebeng Plant (UG), PGB, Kuantan, Pahang.
Perform blinding deblinding.
Drop spool & valves.
Perform waterjetting inside clogged piping.
Replace all gasket & corroded stud bolt & nuts.
Install existing valves & spool. (Order Number: 3620225444) (Contract No.: SM8Y150510 / 620019030)
SA Maintenance & Services (M) S/B
January 2016 Petronas Gas Bhd
Utility Gebeng (UG)
56
MECH MAINT-BOILERS (SM5010200): HRSG C Burner Vent Line modification work at Utility Gebeng Plant (UG), PGB, Kuantan, Pahang. Scope of works:
To perform burner vent line modification as per UG’s proposal.
To cut off/remove existing burner vent line.
To install new burner vent line.
To perform Non-Destructive Testing.
The purpose of the modification is to prevent raindrop from entering the pipe.
(Order Number: 3620225443) (Contract No.: SM8Y150510 / 620019030)
SA Maintenance & Services (M) S/B
January 2016 Petronas Gas Bhd
Utility Gebeng (UG)
57
MECH MAINT-BOILERS (SM5010200): HRSG C CF activity #December 2015 at Utility Gebeng Plant (UG), PGB, Kuantan, Pahang.
Perform blinding deblinding.
Open all manhole.
Perform cleaning works at superheater, economizer, evaporator, steam drum, bypass stack, main stack & riser.
Perform cleaning works at Final gas Scrubber, Compressed Air Receiver & Blowdown Tank.
Remove/service/install RV’s – 10 units.
Perform repair at burner area – inner sheeting plate patching.
DOSH activity.
Close manhole / boxup. (Order Number: 3620225442) (Contract No.: SM8Y150510 / 620019030)
SA Maintenance & Services (M) S/B
January 2016 Petronas Gas Bhd
Utility Gebeng (UG)
58
MECH MAINT-BOILERS (SM5010200): HRSG B Fuel Gas Line cleaning activity at Utility Gebeng Plant (UG), PGB, Kuantan, Pahang.
Perform blinding deblinding.
Drop spool & valves.
Perform waterjetting inside clogged piping.
Replace all gasket & corroded stud bolt & nuts.
Install existing valves & spool. (Order Number: 3620225441) (Contract No.: SM8Y150510 / 620019030)
SA Maintenance & Services (M) S/B
January 2016 Petronas Gas Bhd
Utility Gebeng (UG)
59
MECH MAINT-BOILERS (SM5010200): Open IGV bellmouth cover GT B at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu
Cut-off/remove bolt nut.
Open manhole.
SA Maintenance & Services (M) S/B
December 2015 Petronas Gas Bhd Utility Kerteh (UK)
Perform tack weld nut at manhole.
Close manhole & boxup. (Order Number: 3620222219) (Contract No.: SM8Y150604 / 620012032
60
MECH MAINT-BOILERS (SM5010200): Repair work rectification during UPV F CF renewal at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu.
Perform repair at finding defects: o Pinhole & linear indication observed at fillet
weld vortex breaker Deaerator Head D. o Rounded indication was detected at 11 o’clock
position from shell view Natural Gas Heater A.
Perform grind off/remove defects.
Perform build up weld as per approved repair procedure.
Perform Non-Destructive Testing. (Order Number: 3620222202) (Contract No.: SM8Y150604 / 620012032)
SA Maintenance & Services (M) S/B
December 2015 Petronas Gas Bhd Utility Kerteh (UK)
61
MECH MAINT-BOILERS (SM5010200): To perform loading / unloading for CP F at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu. Scope of works.
Perform blinding deblinding.
Drop spool.
Open manhole
Perform unloading water/sand/raisin from vessel.
Perform repair at Mix Bed Exchanger mid collector.
Perform repair at internal ladder.
Perform loading water/sand/raisin into the vessel.
Install spool.
Close manhole/boxup. (Order Number: 3620221772) (Contract No.: SM8Y150604 / 620012032)
SA Maintenance & Services (M) S/B
December 2015 Petronas Gas Bhd Utility Kerteh (UK)
62
MECH MAINT-BOILERS (SM5010200): To repair diverter damper HRSG G at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu Scope of Works:
To perform repair at detached diverter damper frame.
To perform manual lifting & rigging activities to reinstall damper frame.
To grind off/remove defects (crack) at structure frame and perform build up weld complete with DPT.
To grind off/remove defects at plenum GT side and perform build up weld.
To remove and install new lamellar seal bypass stack compartment.
(Order Number: 3620221769) (Contract No.: SM8Y150604 / 620012032)
SA Maintenance & Services (M) S/B
December 2015 Petronas Gas Bhd Utility Kerteh (UK)
63
MECH MAINT-BOILERS (SM5010200): To perform repair expansion joint bellow at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu Scope of works.
Remove existing defected bellow
Remove machine bolts.
Install new bellow
Install/tighten new machine bolts. (Order Number: 3620221520) (Contract No.: SM8Y150604 / 620012032)
SA Maintenance & Services (M) S/B
December 2015 Petronas Gas Bhd Utility Kerteh (UK)
64
MECH MAINT-BOILERS (SM5010200): To replace gasket at HHP line 10” 2500# at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu Scope of works.
Cut-off/remove stud bolt & nuts using oxy-cutter.
Remove existing gasket
Install new gasket
Install new stud bolt & nuts.
Perform flange tightening using Hydraulic Torque Wrench.
SA Maintenance & Services (M) S/B
December 2015 Petronas Gas Bhd Utility Kerteh (UK)
(Order Number: 3620221519) (Contract No.: SM8Y150604 / 620012032)
65
MECH MAINT-BOILERS (SM5010200): To replace gasket at 12” 150# at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu Scope of works.
Remove stud bolt & nuts.
Remove existing gasket
Install new gasket
Install new stud bolt & nuts.
Perform flange tightening using manual torque wrench. (Order Number: 3620221515) (Contract No.: SM8Y150604 / 620012032)
SA Maintenance & Services (M) S/B
December 2015 Petronas Gas Bhd Utility Kerteh (UK)
66
MECH MAINT-BOILERS (SM5010200): To replace 3” BFW line to 4A925CV at ASU at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu Scope of works.
Cut-off/remove defected piping.
Install new 3” pipe.
Perform Non-Destructive Testing
Install pipe shoe. (Order Number: 3620221513) (Contract No.: SM8Y150604 / 620012032)
SA Maintenance & Services (M) S/B
December 2015 Petronas Gas Bhd Utility Kerteh (UK)
67
SPECIAL MAINT- HYDROJETTING (SS1130000): F-102 blinding deblind, top roof repair at Petronas Chemicals Ethylene Sdn Bhd, Kertih, Kemaman, Terengganu. Scope of works.
Perform blinding deblinding (Order Number: 3620219021) (RFQ Number.: 6200092922)
SA Maintenance & Services (M) S/B
December 2015 Petronas
Chemicals Ethylene Sdn Bhd
68
MECH MAINT-BOILERS (SM5010200): To perform piping leak test at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu. Scope of works.
Cut-off/remove clogged piping at all HRSG’s.
Perform waterjetting & air blowing inside piping.
Perform repair at leaked fittings.
Install existing piping.
Perform Non-Destructive Testing. (Order Number: 3620218821) (Contract No.: SM8Y150604 / 620012032)
SA Maintenance & Services (M) S/B
December 2015 Petronas Gas Bhd Utility Kerteh (UK)
69
MECH MAINT-BOILERS (SM5010200): To perform cut-off pipe support at 3” BFW at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu. Scope of works.
Delag insulation,
Cut-off/remove pipe support from defected piping. (Order Number: 3620217033) (Contract No.: SM8Y150604 / 620012032)
SA Maintenance & Services (M) S/B
November 2015 Petronas Gas Bhd Utility Kerteh (UK)
70
MECH MAINT-BOILERS (SM5010200): To perform replacement economizer vent e at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu. Scope of works.
Cut-off/remove defected valves.
Install/weld new valves as per approved procedure.
Perform Non-Destructive Testing.
Touch up painting as per approved procedure. (Order Number: 3620217023) (Contract No.: SM8Y150604 / 620012032)
SA Maintenance & Services (M) S/B
November 2015 Petronas Gas Bhd Utility Kerteh (UK)
71
MECH MAINT-BOILERS (SM5010200): To perform replacement CBD valve steam drum at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu Scope of works.
Cut-off/remove defected valves.
Install/weld new valves as per approved procedure.
Perform Non-Destructive Testing.
SA Maintenance & Services (M) S/B
November 2015 Petronas Gas Bhd Utility Kerteh (UK)
Touch up painting as per approved procedure.
(Order Number: 3620217022) (Contract No.: SM8Y150604 / 620012032)
72
MECH MAINT-BOILERS (SM5010200): To perform replacement of spool at CP at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu Scope of works.
Remove defected PVC spool
Replace gasket.
Install new pipe spool (Order Number: 3620216886) (Contract No.: SM8Y150604 / 620012032)
SA Maintenance & Services (M) S/B
November 2015 Petronas Gas Bhd Utility Kerteh (UK)
73
SPECIAL MAINT- HYDROJETTING (SS1130000): PTLE STLE Cleaning for CF renewal at Petronas Chemicals Ethylene Sdn Bhd, Kertih, Kemaman, Terengganu.
PTLE: Primary Transfer Line Exchanger
STLE: Secondary Transfer Line Exchanger Scope Of Works:
Supply / provide skilled and competent manpower, equipment, material, consumables, and tools for execution of the WORKS.
There ar two (2) numbers of PTLE for each furnace, identified as ET-0-E-101 A/B for furnace F-101, ET-0-E-102 A/B for furnace F-102 with similar tagging until Furnace F-106. Each PTLE (both A and B units) shall be cleaned by mechanical means and/or hidro-jetting method two (2) times per year basis.
Each furnace also consists of one (1) number of STLE. Every STLE shall be cleaned by hydro-jetting method on one (1) time per year basis.
Shall install and remove blind(s) as per Equipment Isolation Sheet (EIS)for the purpose of positive isolation and pressure testing of equipment and system of the WORKS.
Perform manual lifting and rigging activities to facilitate the WORKS.
Perform preventive maintenance work at associated equipment such as Transfer Line Valve (TLV) / Docoke Valve (DV) during cleaning activity.
Perform cleaning and housekeeping of packaged equipment and surrounding areas to the satisfaction of PCESB upon completion of each WORKS.
Primary Transfer Line Exchanger (PTLE) cleaning: o PTLE cleaning shall be completed within three (3
) days inclusive blinding and deblinding. o Removal of top and bottom cones including ope
ning of Coke Catcher. o Cleaning of coke by mechanical means or hydro-
jetting method (10,000 psi UHPWJT) at cones, tubes, and coke catcher as instructed by PCESB.
o Facilitate inspection / NDT work such as preparation for Internal Rotating Inspection (IRIS).
o Re-painting or touch up painting as PTS and PCESB’s procedure based on instruction by PCESB’s representative. PTS 30.48.00.31-P (15.20.03): Protective Coating and Linings
o Closing and reinstallation of the cones and coke catcher; followed by pressure testing (Coil Test and Leak Test on the system.
Secondary Transfer Line Exchanger (STLE) cleaning: o STLE cleaning shall be completed within three (3
) days inclusive blinding and deblinding. o Removal of channel and the tube bundle to facili
tate cleaning work. o Hydro-jetting of both shell and tube bundle (inte
rnal & external) using hydro-jetting method (10,000 psi UHPWJT) at the equipment location or cleaning bay as instructed by PCESB.
SA Maintenance & Services (M) S/B
November 2016 Petronas
Chemicals Ethylene Sdn Bhd
Re-painting or touch up painting as PTS and PCESB’s procedure based on instruction by PCESB’s representative. PTS 30.48.00.31-P (15.20.03): Protective Coating and Linings (Order Number: 3620214573) (RFQ Number.: 6200092922)
74
MECH MAINT-BOILERS (SM5010200): To perform repair lamellar seal HRSG G at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu. Scope of works.
Open manhole
Erect internal scaffolding
Remove existing lamellar seal & machine bolts.
Install new lamellar seal & machine bolts.
Close manhole. (Order Number: 3620213817) (Contract No.: SM8Y150604 / 620012032)
SA Maintenance & Services (M) S/B
November 2015 Petronas Gas Bhd Utility Kerteh (UK)
75
MECH MAINT-BOILERS (SM5010200): To replace HHP vent valve HRSG G at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu Scope of works.
Cut-off/remove defected valves.
Install/weld new valves as per approved procedure.
Perform Non-Destructive Testing.
Touch up painting as per approved procedure. (Order Number: 3620213816) (Contract No.: SM8Y150604 / 620012032)
SA Maintenance & Services (M) S/B
November 2015 Petronas Gas Bhd Utility Kerteh (UK)
76
MECH MAINT-BOILERS (SM5010200): To repair MRO E PVC pipe leak at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu Scope of works.
Remove leaked PVC pipe spool.
Fabricate new spool.
Install new PVC MRO E pipe spool. (Order Number: 3620213815) (Contract No.: SM8Y150604 / 620012032)
SA Maintenance & Services (M) S/B
November 2015 Petronas Gas Bhd Utility Kerteh (UK)
77
MECH MAINT-BOILERS (SM5010200): To fabricate ice block eliminator ASU 2 at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu Scope of works.
Fabricate structure at using c channel and galvanized grating.
Perform welding at grating and c channel.
Perform drill at designated area for machine bolt holes.
Perform installation at site. (Order Number: 3620213813) (Contract No.: SM8Y150604 / 620012032)
SA Maintenance & Services (M) S/B
November 2015 Petronas Gas Bhd Utility Kerteh (UK)
78
MECH MAINT-BOILERS (SM5010200): To repair Preheater A leak at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu. Scope of works.
Remove bolt nut & open preheater cover plate.
Perform gasket & bolt nut replacement.
Perform internal plate replacement.
Install preheater cover plate. (Order Number: 3620213812) (Contract No.: SM8Y150604 / 620012032)
SA Maintenance & Services (M) S/B
November 2015 Petronas Gas Bhd Utility Kerteh (UK)
79
MECH MAINT-BOILERS (SM5010200): Rectify HRSG B Diverter Damper at Utility Gebeng Plant (UG), PGB, Kuantan, Pahang. Scope of Works:
To perform repair at detached diverter damper frame.
To perform manual lifting & rigging activities to reinstall damper frame.
To grind off/remove defects (crack) at structure frame and perform build up weld complete with DPT.
To perform tack weld at guide bar GT diffuser.
To remove and install new lamellar seal at bypass stack
SA Maintenance & Services (M) S/B
November 2015 Petronas Gas Bhd
Utility Gebeng (UG)
compartment.
(Order Number: 3620213200) (Contract No.: SM8Y150510 / 620019030)
80
MECH MAINT-BOILERS (SM5010200): Demin Water BPC & PDH pipe cleaning at Utility Gebeng Plant (UG), PGB, Kuantan, Pahang. Scope of works.
Perform blinding deblinding.
Drop spool & valves.
Perform waterjetting inside clogged piping.
Replace all gasket & corroded stud bolt & nuts.
Install existing valves & spool. (Order Number: 3620213197) (Contract No.: SM8Y150510 / 620019030)
SA Maintenance & Services (M) S/B
November 2015 Petronas Gas Bhd
Utility Gebeng (UG)
81
MECH MAINT-BOILERS (SM5010200): HRSG C Eco Module bypass rectification at Utility Gebeng Plant (UG), PGB, Kuantan Pahang Scope of works:
Perform blinding deblinding, open manhole & ventilation.
Perform cutting on boiler wall.
Remove & hacking castable Module 13, 14 & 15 top header.
Cut-off interconnecting line.
Perform lifting and install new interconnecting bypass pipe.
Perform welding new bypass interconnecting M13 to M15 & end plate outlet interconnecting M14.
Perform Non-Destructive Testing.
Install castable, wall plate & insulation.
Close manhole & boxup. (Order Number: 3620199291) (Contract No.: SM8Y150510 / 620019030)
SA Maintenance & Services (M) S/B
November 2015 Petronas Gas Bhd
Utility Gebeng (UG)
82
SPECIAL MAINT- HYDROJETTING (SS1130000): PTLE STLE F-104 Cleaning for CF renewal at Petronas Chemicals Ethylene Sdn Bhd, Kertih, Kemaman, Terengganu.
PTLE: Primary Transfer Line Exchanger
STLE: Secondary Transfer Line Exchanger Scope Of Works:
Supply / provide skilled and competent manpower, equipment, material, consumables, and tools for execution of the WORKS.
There ar two (2) numbers of PTLE for each furnace, identified as ET-0-E-101 A/B for furnace F-101, ET-0-E-102 A/B for furnace F-102 with similar tagging until Furnace F-106. Each PTLE (both A and B units) shall be cleaned by mechanical means and/or hidro-jetting method two (2) times per year basis.
Each furnace also consists of one (1) number of STLE. Every STLE shall be cleaned by hydro-jetting method on one (1) time per year basis.
Shall install and remove blind(s) as per Equipment Isolation Sheet (EIS)for the purpose of positive isolation and pressure testing of equipment and system of the WORKS.
Perform manual lifting and rigging activities to facilitate the WORKS.
Perform preventive maintenance work at associated equipment such as Transfer Line Valve (TLV) / Docoke Valve (DV) during cleaning activity.
Perform cleaning and housekeeping of packaged equipment and surrounding areas to the satisfaction of PCESB upon completion of each WORKS.
Primary Transfer Line Exchanger (PTLE) cleaning: o PTLE cleaning shall be completed within three (3
) days inclusive blinding and deblinding. o Removal of top and bottom cones including ope
ning of Coke Catcher. o Cleaning of coke by mechanical means or hydro-
jetting method (10,000 psi UHPWJT) at cones,
SA Maintenance & Services (M) S/B
November 2015 Petronas
Chemicals Ethylene Sdn Bhd
tubes, and coke catcher as instructed by PCESB. o Facilitate inspection / NDT work such as prepara
tion for Internal Rotating Inspection (IRIS). o Re-painting or touch up painting as PTS and PCES
B’s procedure based on instruction by PCESB’s representative. PTS 30.48.00.31-P (15.20.03): Protective Coating and Linings
o Closing and reinstallation of the cones and coke catcher; followed by pressure testing (Coil Test and Leak Test on the system.
Secondary Transfer Line Exchanger (STLE) cleaning: o STLE cleaning shall be completed within three (3
) days inclusive blinding and deblinding. o Removal of channel and the tube bundle to facili
tate cleaning work. o Hydro-jetting of both shell and tube bundle (inte
rnal & external) using hydro-jetting method (10,000 psi UHPWJT) at the equipment location or cleaning bay as instructed by PCESB.
Re-painting or touch up painting as PTS and PCESB’s procedure based on instruction by PCESB’s representative. PTS 30.48.00.31-P (15.20.03): Protective Coating and Linings (Order Number: 3620212939) (RFQ Number.: 6200092922)
83
SPECIAL MAINT- HYDROJETTING (SS1130000): PTLE STLE Cleaning for CF renewal at Petronas Chemicals Ethylene Sdn Bhd, Kertih, Kemaman, Terengganu.
PTLE: Primary Transfer Line Exchanger
STLE: Secondary Transfer Line Exchanger Scope Of Works:
Supply / provide skilled and competent manpower, equipment, material, consumables, and tools for execution of the WORKS.
There ar two (2) numbers of PTLE for each furnace, identified as ET-0-E-101 A/B for furnace F-101, ET-0-E-102 A/B for furnace F-102 with similar tagging until Furnace F-106. Each PTLE (both A and B units) shall be cleaned by mechanical means and/or hidro-jetting method two (2) times per year basis.
Each furnace also consists of one (1) number of STLE. Every STLE shall be cleaned by hydro-jetting method on one (1) time per year basis.
Shall install and remove blind(s) as per Equipment Isolation Sheet (EIS)for the purpose of positive isolation and pressure testing of equipment and system of the WORKS.
Perform manual lifting and rigging activities to facilitate the WORKS.
Perform preventive maintenance work at associated equipment such as Transfer Line Valve (TLV) / Docoke Valve (DV) during cleaning activity.
Perform cleaning and housekeeping of packaged equipment and surrounding areas to the satisfaction of PCESB upon completion of each WORKS.
Primary Transfer Line Exchanger (PTLE) cleaning: o PTLE cleaning shall be completed within three (3
) days inclusive blinding and deblinding. o Removal of top and bottom cones including ope
ning of Coke Catcher. o Cleaning of coke by mechanical means or hydro-
jetting method (10,000 psi UHPWJT) at cones, tubes, and coke catcher as instructed by PCESB.
o Facilitate inspection / NDT work such as preparation for Internal Rotating Inspection (IRIS).
o Re-painting or touch up painting as PTS and PCESB’s procedure based on instruction by PCESB’s representative. PTS 30.48.00.31-P (15.20.03): Protective Coating and Linings
SA Maintenance & Services (M) S/B
November 2015 Petronas
Chemicals Ethylene Sdn Bhd
o Closing and reinstallation of the cones and coke catcher; followed by pressure testing (Coil Test and Leak Test on the system.
Secondary Transfer Line Exchanger (STLE) cleaning: o STLE cleaning shall be completed within three (3
) days inclusive blinding and deblinding. o Removal of channel and the tube bundle to facili
tate cleaning work. o Hydro-jetting of both shell and tube bundle (inte
rnal & external) using hydro-jetting method (10,000 psi UHPWJT) at the equipment location or cleaning bay as instructed by PCESB.
Re-painting or touch up painting as PTS and PCESB’s procedure based on instruction by PCESB’s representative. PTS 30.48.00.31-P (15.20.03): Protective Coating and Linings (Order Number: 3620212452) (RFQ Number.: 6200092922)
84
MECH MAINT-FURNACES (SM5010500): PR: soot cleaning & damper service To perform maintenance work at Furnaces F6-0301 & F6-0602 (Soot cleaning and damper service) at GPP-6, Gas Processing Plant Complex B Scope of Works:
Furnace F6-0602:- o Perform necessary blinding as per approved blind list o Perform soot cleaning on radiant and convection coils
(required internal scaffolding) o Perform blowers mechanical damper minor servicing a
t site. o To provide new gasket and replace corroded stud bolt
s with new o To do repair of castables inside of furnace if required. o Box-up furnace and deblind (use new gasket on each
open joints and manholes).
Furnace F6-0301 o Perform soot cleaning on convection coils from outside
platform thru available soot cleaning flanges. o Perform blowers mechanical damper greasing thru
grease nozzle o Box-up furnace (use new gasket on each open joints
and manholes) (Order No.: 4120128781) (RFQ No.: 6200137342)
SA Maintenance & Services (M) S/B
November 2015 Petronas Gas Bhd
Gas Processing Santong (GPS)
85
MECH MAINT-BOILERS (SM5010200): Provision Of Manpower, Supervision, Tools, Equipment, Material And Consumables For boiler / piping repair works Qtr4, Gas Processing Kerteh, Gas Processing & Utilities, Petronas Gas Bhd, Kerteh, Kemaman, Terengganu. Scope of Works:
Supply sufficient manpower, equipment, tools and consumables/materials to execute the work satisfactorily and safely.
Scaffolding erection/dismantle – internal / external
Blind/deblind as per blind list
Manhole opening and ventilation.
External/internal fittings removal/installation works
PSV’s removal / servicing / testing (bench test) / installation.
Block Valve’s removal / servicing / installation
Level Gauge’s removal / servicing / installation
Internal cleaning (waterjet cleaning, power tools, air blowing, vacuum, etc) – Furnace / Super heater / Steam Drum / Mud Drum
Castable and cladding minor repair
Minor repair; DOSH & NonDOSH repair within 2 days
Boiler Box-up activity and Housekeeping (Order Number: 4120126330) (RFQ No.: SM8Y150815 / 6200128350)
SA Maintenance & Services (M) S/B
November 2015 Petronas Gas Bhd
Gas Processing Kerteh (GPK)
86
SPECIAL MAINT- HYDROJETTING (SS1130000): Blinding F103 at Petronas Chemicals Ethylene Sdn Bhd, Kertih, Kemaman, Terengganu.
PTLE: Primary Transfer Line Exchanger
STLE: Secondary Transfer Line Exchanger Scope Of Works:
Supply / provide skilled and competent manpower, equipment, material, consumables, and tools for execution of the WORKS.
There ar two (2) numbers of PTLE for each furnace, identified as ET-0-E-101 A/B for furnace F-101, ET-0-E-102 A/B for furnace F-102 with similar tagging until Furnace F-106. Each PTLE (both A and B units) shall be cleaned by mechanical means and/or hidro-jetting method two (2) times per year basis.
Each furnace also consists of one (1) number of STLE. Every STLE shall be cleaned by hydro-jetting method on one (1) time per year basis.
Shall install and remove blind(s) as per Equipment Isolation Sheet (EIS)for the purpose of positive isolation and pressure testing of equipment and system of the WORKS.
Perform manual lifting and rigging activities to facilitate the WORKS.
Perform preventive maintenance work at associated equipment such as Transfer Line Valve (TLV) / Docoke Valve (DV) during cleaning activity.
Perform cleaning and housekeeping of packaged equipment and surrounding areas to the satisfaction of PCESB upon completion of each WORKS.
Primary Transfer Line Exchanger (PTLE) cleaning: o PTLE cleaning shall be completed within three (3
) days inclusive blinding and deblinding. o Removal of top and bottom cones including ope
ning of Coke Catcher. o Cleaning of coke by mechanical means or hydro-
jetting method (10,000 psi UHPWJT) at cones, tubes, and coke catcher as instructed by PCESB.
o Facilitate inspection / NDT work such as preparation for Internal Rotating Inspection (IRIS).
o Re-painting or touch up painting as PTS and PCESB’s procedure based on instruction by PCESB’s representative. PTS 30.48.00.31-P (15.20.03): Protective Coating and Linings
o Closing and reinstallation of the cones and coke catcher; followed by pressure testing (Coil Test and Leak Test on the system.
Secondary Transfer Line Exchanger (STLE) cleaning: o STLE cleaning shall be completed within three (3
) days inclusive blinding and deblinding. o Removal of channel and the tube bundle to facili
tate cleaning work. o Hydro-jetting of both shell and tube bundle (inte
rnal & external) using hydro-jetting method (10,000 psi UHPWJT) at the equipment location or cleaning bay as instructed by PCESB.
Re-painting or touch up painting as PTS and PCESB’s procedure based on instruction by PCESB’s representative. PTS 30.48.00.31-P (15.20.03): Protective Coating and Linings (Order Number: 3620206078) (RFQ Number.: 6200092922)
87
SPECIAL MAINT- REFRACTORY (SS1110000): Blinding & PTLE F-101 Cleaning at Petronas Chemicals Ethylene Sdn Bhd, Kertih, Kemaman, Terengganu.
PTLE: Primary Transfer Line Exchanger
Supply / provide skilled and competent manpower, equipment, material, consumables, and tools for execution of the WORKS.
SA Maintenance & Services (M) S/B
Oct 2015 Petronas
Chemicals Ethylene Sdn Bhd
There ar two (2) numbers of PTLE for each furnace, identified as ET-0-E-101 A/B for furnace F-101, ET-0-E-102 A/B for furnace F-102 with similar tagging until Furnace F-106. Each PTLE (both A and B units) shall be cleaned by mechanical means and/or hidro-jetting method two (2) times per year basis.
Shall install and remove blind(s) as per Equipment Isolation Sheet (EIS)for the purpose of positive isolation and pressure testing of equipment and system of the WORKS.
Perform manual lifting and rigging activities to facilitate the WORKS.
Perform preventive maintenance work at associated equipment such as Transfer Line Valve (TLV) / Docoke Valve (DV) during cleaning activity.
Perform cleaning and housekeeping of packaged equipment and surrounding areas to the satisfaction of PCESB upon completion of each WORKS.
Primary Transfer Line Exchanger (PTLE) cleaning: o PTLE cleaning shall be completed within three (3
) days inclusive blinding and deblinding. o Removal of top and bottom cones including ope
ning of Coke Catcher. o Cleaning of coke by mechanical means or hydro-
jetting method (10,000 psi UHPWJT) at cones, tubes, and coke catcher as instructed by PCESB.
o Facilitate inspection / NDT work such as preparation for Internal Rotating Inspection (IRIS).
o Re-painting or touch up painting as PTS and PCESB’s procedure based on instruction by PCESB’s representative. PTS 30.48.00.31-P (15.20.03): Protective Coating and Linings
o Closing and reinstallation of the cones and coke catcher; followed by pressure testing (Coil Test and Leak Test on the system.
(Order Number: 3620206962) (RFQ Number.: 6200092922)
88
MECH MAINT-BOILERS (SM5010200): To replace drain valve HW HP/IP Bat Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu. Scope of works.
Cut-off/remove defected valves.
Install/weld new valves as per approved procedure.
Perform Non-Destructive Testing.
Touch up painting as per approved procedure. (Order Number: 3620205973) (Contract No.: SM8Y150604 / 620012032)
SA Maintenance & Services (M) S/B
October 2015 Petronas Gas Bhd Utility Kerteh (UK)
89
MECH MAINT-BOILERS (SM5010200): Provision Of Manpower, Supervision, Tools, Equipment, Material And Consumables For Boiler F3-791, F4-791, F3-761 & F3-771 Internal Inspection Overhaul And Repair Work (Mechanical Package Boiler GPK for CF renewal) Scope of Works:
Supply sufficient manpower, equipment, tools and consumables/materials to execute the work satisfactorily and safely.
Scaffolding erection/dismantle – internal / external
Blind/deblind as per blind list
Manhole opening and ventilation.
External/internal fittings removal/installation works
PSV’s removal / servicing / testing (bench test) / installation.
Block Valve’s removal / servicing / installation
Level Gauge’s removal / servicing / installation
Internal cleaning (waterjet cleaning, power tools, air blowing, vacuum, etc) – Furnace / Super heater / Steam Drum / Mud Drum
Castable and cladding minor repair
Minor repair; DOSH & NonDOSH repair within 2 days
SA Maintenance & Services (M) S/B
October 2015 Petronas Gas Bhd
Gas Processing Kerteh (GPK)
Boiler Box-up activity and Housekeeping
(Order Number: 4120126330)
90
METALLIC STRUCTURE/PIPING (SM5090100): # Mechanical work & rejuvenation Demin Plant Provision of manpower, supervision, tools, equipment, materials and consumables for Demineralization plant rejuvenation 2015 at Petronas Penapisan (Terengganu) Sdn Bhd (PPTSB) Kerteh, Kemaman, Terengganu.
5 units push button replacement
Gravel replacement within Demineralization plant
Concrete repair at outside border of Demineralization plant
Cable tray replacement
To replace utility air piping
To install drain extension to DAC for ST 265 (Order No.: 4120125741) (RFQ No.: 6200132449)
SA Maintenance & Services (M) S/B
October 2015 Petronas
Penapisan (T) Sdn Bhd
91
MECH MAINT-BOILERS (SM5010200): Provision of manpower, supervision, tools, material, and consumables for internal inspection overhauls and repair work.
Auxiliary Boiler A5/6-1203
Auxiliary Boiler A6-1203
Waste Heat Boiler E6-1201B
Waste Heat Boiler E6-1201A
Waste Heat Boiler E5/6-1202
Scope of Works:
Perform Blinding & De-Blinding works as per blind list.
Open up and box up all auxiliary & waste heat boilers
Perform cleaning works for DOSH inspection.
Perform testing and servicing and overhaul of pressure safety valve (PSV), Block Valve (BV) and check valve (CV).
Dismantling, cleaning and reinstall multi spud gas burned c/w burned shield and duct burner element.
Re install the steam drum removed parts,box up and close all boiler drum manholes and access door.
(Order No.: 4120123811) (RFQ No.: 6200130886)
SA Maintenance & Services
(M) S/B
November 2015 – January 2016
Petronas Gas Bhd
Gas Processing Santong (GPS)
92
UNFIRED PRESSURE VESSEL: To Perform Complete Mechanical Work Of Unfired Pressure Vessel And Associated Equipment For Dosh Inspection At Utilities Kertih, Terengganu Darul Iman
SA Maintenance & Services (M) S/B
Oct 2015 Petronas Gas Bhd
Utility Gebeng (UG)
93
PRESSURE & UNPRESSURIZED VESSEL (SM5010700): UPV F package DOSH inspection To Perform Complete Mechanical Work Of Unfired Pressure Vessel (UPV-F) And Associated Equipment For Dosh Inspection At Utilities Kertih, Terengganu Darul Iman.
Natural Gas Surge Drum V1-2801A
Deaerator Storage Vessel V1-2103D
Deaerator Head (C1-2103D)
Natural Gas Heater E1-2102A
Main Instrument Air Receiver V1-2402B
Water Separator V1-2401B
Air Dryer Vessel V1-242B01B
Air Dryer Vessel V1-242B01A o Perform blinding deblinding o Open manhole & ventilation o Remove internal fittings. o Perform unloading media catalyst. o Powertool cleaning & air blowing o DOSH Inspection o Touch up painting o Perform loading media catalyst. o Close manhole and boxup..
(Order Number: 4120123405) (RFQ No.: 6200129358)
SA Maintenance & Services (M) S/B
October 2015 Petronas Gas Bhd Utility Kerteh (UK)
94
SPECIAL MAINT- HYDROJETTING (SS1130000): Blinding & PTLE F-101 Cleaning for CF renewal at Petronas Chemicals Ethylene Sdn Bhd, Kertih, Kemaman, Terengganu.
PTLE: Primary Transfer Line Exchanger
Supply / provide skilled and competent manpower, equipment, material, consumables, and tools for execution of the WORKS.
There ar two (2) numbers of PTLE for each furnace, identified as ET-0-E-101 A/B for furnace F-101, ET-0-E-102 A/B for furnace F-102 with similar tagging until Furnace F-106. Each PTLE (both A and B units) shall be cleaned by mechanical means and/or hidro-jetting method two (2) times per year basis.
Shall install and remove blind(s) as per Equipment Isolation Sheet (EIS)for the purpose of positive isolation and pressure testing of equipment and system of the WORKS.
Perform manual lifting and rigging activities to facilitate the WORKS.
Perform preventive maintenance work at associated equipment such as Transfer Line Valve (TLV) / Docoke Valve (DV) during cleaning activity.
Perform cleaning and housekeeping of packaged equipment and surrounding areas to the satisfaction of PCESB upon completion of each WORKS.
Primary Transfer Line Exchanger (PTLE) cleaning: o PTLE cleaning shall be completed within three (3
) days inclusive blinding and deblinding. o Removal of top and bottom cones including ope
ning of Coke Catcher. o Cleaning of coke by mechanical means or hydro-
jetting method (10,000 psi UHPWJT) at cones, tubes, and coke catcher as instructed by PCESB.
o Facilitate inspection / NDT work such as preparation for Internal Rotating Inspection (IRIS).
o Re-painting or touch up painting as PTS and PCESB’s procedure based on instruction by PCESB’s representative. PTS 30.48.00.31-P (15.20.03): Protective Coating and Linings
o Closing and reinstallation of the cones and coke catcher; followed by pressure testing (Coil Test and Leak Test on the system.
(Order Number: 3620209809) (RFQ Number.: 6200092922)
SA Maintenance & Services (M) S/B
Oct 2015 Petronas
Chemicals Ethylene Sdn Bhd
95
MANPOWER SUPPLY- LABOUR SUPPLY (SM2010100): Provision Of Manpower, Supervision, Tools, Equipments, Materials And Consumables To Perform Castable& Burner Repair Of Acid Gas Oxidizer 2 (AGO-2) At KCS, Gas Processing Plant Complex A, Gpp-A, Petronas Gas Bhd, Kerteh, Terengganu.
Refractory work o Blind/deblind as per blind list o Remove AGO-2 burner from burner throat to gain acce
ss of confine space area inside AGO. o Remove existing castable at defected area (both layer)
. o Inform PGB to perform inspection. o Surface cleaning and install new castables.
Burner Work o Remove the burner from burner throat in safe manner
to a safe place. o Inform PGB to perform inspection prior any repair com
mencement. o Repair burner as per PGB requirement. o Perform NDT at joints as per PGB requirement.
(To perform castable replacement) (Order No.: 4120123228) (RFQ No.: 6200131365)
SA Maintenance & Services (M) S/B
Oct 2015 Petronas Gas Bhd
Gas Processing Kerteh (GPK)
96
PRESSURE & UNPRESSURIZED VESSEL (SM5010700) & HEAT EXCHANGERS, CONDENSER & COOLER (SM5010400): Provision of manpower, supervision, equipment, tools, materials, and consumables of mechanical shut down works For LP & LLP FGRU (K5/6-1704 & K5/6-1705) At Gas Processing Plant, Santong (GPS), Petronas Gas Berhad (PGB), Terengganu Darul Iman. FGRU SD UPV & AFC Cleaning Scope of Works:
Perform Blinding & De-Blinding works as per blind list.
Erection & dismantling of scaffolding for accessibility.
Open up and box up all vessels and Air Fin Cooler (AFC).
Perform cleaning works for DOSH inspection.
Perform water jet cleaning work for Air Fin Cooler (AFC). (Order No.: 4120122006) (RFQ No.: 6200129396)
SA Maintenance & Services (M) S/B
Sept – Oct 2015 Petronas Gas Bhd
Gas Processing Santong (GPS)
97
MECH MAINT-BOILERS (SM5010200): To Supply Manpower, Supervision, Tools, Equipment, Material And Consumables For Boiler F2-771, F3-781, F2-761 And F4-781 Internal Inspection Overhaul And Repair Work Scope of Works:
Supply sufficient manpower, equipment, tools and consumables/materials to execute the work satisfactorily and safely.
Scaffolding erection/dismantle – internal / external
Blind/deblind as per blind list
Manhole opening and ventilation.
External/internal fittings removal/installation works
PSV’s removal / servicing / testing (bench test) / installation.
Block Valve’s removal / servicing / installation
Level Gauge’s removal / servicing / installation
Internal cleaning (waterjet cleaning, power tools, air blowing, vacuum, etc) – Furnace / Super heater / Steam Drum / Mud Drum
Castable and cladding minor repair
Minor repair; DOSH & NonDOSH repair within 2 days
Boiler Box-up activity and Housekeeping (Order Number: 4120119511) (RFQ No.: 6200126669)
SA Maintenance & Services (M) S/B
Sept 2015 Petronas Gas Bhd
Gas Processing Kerteh (GPK)
98
MECH MAINT – HOT INSULATION (SM5120100): Provision Of Manpower, Supervision, Tools, Equipments, Materials And Consumables To Perform Castable& Burner Repair Of Acid Gas Oxidizer 4 (Ago-4) At Kcs, Gas Processing Plant Complex A, Gpp-A, Petronas Gas Bhd, Kerteh, Terengganu. (To perform castable repair)
Refractory work o Blind/deblind as per blind list o Remove AGO-2 burner from burner throat to gain acce
ss of confine space area inside AGO. o Remove existing castable at defected area (both layer)
. o Inform PGB to perform inspection. o Surface cleaning and install new castables.
Burner Work o Remove the burner from burner throat in safe manner
to a safe place. o Inform PGB to perform inspection prior any repair com
mencement. o Repair burner as per PGB requirement. o Perform NDT at joints as per PGB requirement.
(Order No.: 4120118147) (RFQ No.: 6200124529)
SA Maintenance & Services (M) S/B
Sept – Oct 2015 Petronas Gas Bhd
Gas Processing Kerteh (GPK)
99
SPECIAL MAINT- HYDROJETTING (SS1130000): Blinding & PTLE F-103 Cleaning for CF renewal at Petronas Chemicals Ethylene Sdn Bhd, Kertih, Kemaman, Terengganu
PTLE: Primary Transfer Line Exchanger
SA Maintenance & Services (M) S/B
Aug 2015 Petronas
Chemicals Ethylene Sdn Bhd
Supply / provide skilled and competent manpower, equipment, material, consumables, and tools for execution of the WORKS.
There ar two (2) numbers of PTLE for each furnace, identified as ET-0-E-101 A/B for furnace F-101, ET-0-E-102 A/B for furnace F-102 with similar tagging until Furnace F-106. Each PTLE (both A and B units) shall be cleaned by mechanical means and/or hidro-jetting method two (2) times per year basis.
Shall install and remove blind(s) as per Equipment Isolation Sheet (EIS)for the purpose of positive isolation and pressure testing of equipment and system of the WORKS.
Perform manual lifting and rigging activities to facilitate the WORKS.
Perform preventive maintenance work at associated equipment such as Transfer Line Valve (TLV) / Docoke Valve (DV) during cleaning activity.
Perform cleaning and housekeeping of packaged equipment and surrounding areas to the satisfaction of PCESB upon completion of each WORKS.
Primary Transfer Line Exchanger (PTLE) cleaning: o PTLE cleaning shall be completed within three (3
) days inclusive blinding and deblinding. o Removal of top and bottom cones including ope
ning of Coke Catcher. o Cleaning of coke by mechanical means or hydro-
jetting method (10,000 psi UHPWJT) at cones, tubes, and coke catcher as instructed by PCESB.
o Facilitate inspection / NDT work such as preparation for Internal Rotating Inspection (IRIS).
o Re-painting or touch up painting as PTS and PCESB’s procedure based on instruction by PCESB’s representative. PTS 30.48.00.31-P (15.20.03): Protective Coating and Linings
o Closing and reinstallation of the cones and coke catcher; followed by pressure testing (Coil Test and Leak Test on the system.
(Order Number: 3620199488) (RFQ Number.: 6200092922)
100
HEAT EXCHANGERS, CONDENSER & COOLER (SM5010400): # To replace tube bundle Provision of manpower, supervision, tools, equipment, materials and consumables for E-21115 tube bundle replacement at Petronas Penapisan (Terengganu) Sdn Bhd (PPTSB) Kerteh, Kemaman, Terengganu.
To remove old HEX bundle using chain block
Cleaning of HEX bundle at PPTSB cleaning bay
Cleaning of HEX shell and channel head
To install new HEX bundle at site
Reinstall HEX channel head
To do hydro Test prior to line up (Order No.: 4120119495) (RFQ No.: 6200127514)
SA Maintenance & Services (M) S/B
August 2015 Petronas
Penapisan (T) Sdn Bhd (PPTSB)
101
HEAT EXCHANGERS, CONDENSER & COOLER (SM5010400): # To do online E21102 bank cleaning Provision of manpower, supervision, tools, equipment, materials and consumables of four (4) banks of E-21102 Air Fin coolers (AFC) at Petronas Penapisan (Terengganu) Sdn Bhd (PPTSB) Kerteh, Kemaman, Terengganu.
Mobilization, site preparation, blinding, tube plugs removal, tube bundle cleaning, post cleaning inspection, re-fit tube plugs, testing / HT, deblind & JIT, commissioning, demobilization and housekeeping
(Order No.: 4120118485) (RFQ No.: 6200125512)
SA Maintenance & Services (M) S/B
August 2015 Petronas
Penapisan (T) Sdn Bhd (PPTSB)
102
MECH MAINT-FURNACES(SM5010500): PR: Attemperator Rectification To Perform Welding And Rectification Of Attemperator & Its Associated Piping Works For Waste Heat Boiler (WHB E6-1202A) At Gas Processing Santong (GPS), Gas Processing & Utilities, Petronas Gas Bhd. Scope of Works:
Supply sufficient manpower, equipment, tools and consumables/materials to execute the work satisfactorily and safely.
Scaffolding erection/dismantle
Blind/deblind as per blind list
To fabricate new spool at workshop
To remove insulation at attemperator spool
To remove existing attemperator & install new attemperator
To perform blasting painting for new attemperator
To perform NDT (PT & RT)
To perform Post Weld Heat Treatment (PWHT)
Perform Boiler HT
To reinstate insulation at the replaced pipe spool (Order No.: 4120118488) (RFQ No.: 6200124977)
SA Maintenance & Services (M) S/B
August 2015 Petronas Gas Bhd
Gas Processing Santong (GPS)
103
SPECIAL MAINT- HYDROJETTING (SS1130000): Blinding & Deblinding at Petronas Chemicals Ethylene Sdn Bhd, Kertih, Kemaman, Terengganu (Order Number: 3620191641) (RFQ Number.: 6200092922)
SA Maintenance & Services (M) S/B
July 2015 Petronas
Chemicals Ethylene Sdn Bhd
104
MECH MAINT-BOILERS (SM5010200): To Perform Water By-Passing Economizer Module M14 at HRSG C (PMD 15303), Utilities Gebeng. Scope of works:
Perform blinding deblinding, open manhole & ventilation.
Perform cutting on boiler wall.
Remove & hacking castable Module 13, 14 & 15 top header.
Cut-off interconnecting line.
Perform lifting and install new interconnecting bypass pipe.
Perform welding new bypass interconnecting M13 to M15 & end plate outlet interconnecting M14.
Perform Non-Destructive Testing.
Install castable, wall plate & insulation. Close manhole & boxup (Order No.: 3620199291)
SA Maintenance & Services (M) S/B
July - Aug 2015 Petronas Gas Bhd
Utility Gebeng (UG)
105
SPECIAL MAINT- HYDROJETTING (SS1130000): Blinding PTLE & STLE Cleaning for CF renewal at Petronas Chemicals Ethylene Sdn Bhd, Kertih, Kemaman, Terengganu.
PTLE: Primary Transfer Line Exchanger
STLE: Secondary Transfer Line Exchanger Scope Of Works:
Supply / provide skilled and competent manpower, equipment, material, consumables, and tools for execution of the WORKS.
There ar two (2) numbers of PTLE for each furnace, identified as ET-0-E-101 A/B for furnace F-101, ET-0-E-102 A/B for furnace F-102 with similar tagging until Furnace F-106. Each PTLE (both A and B units) shall be cleaned by mechanical means and/or hidro-jetting method two (2) times per year basis.
Each furnace also consists of one (1) number of STLE. Every STLE shall be cleaned by hydro-jetting method on one (1) time per year basis.
Shall install and remove blind(s) as per Equipment Isolation Sheet (EIS)for the purpose of positive isolation and pressure testing of equipment and system of the WORKS.
Perform manual lifting and rigging activities to facilitate the WORKS.
Perform preventive maintenance work at associated equipment such as Transfer Line Valve (TLV) / Docoke Valve (DV)
SA Maintenance & Services (M) S/B
June 2015 Petronas
Chemicals Ethylene Sdn Bhd
during cleaning activity.
Perform cleaning and housekeeping of packaged equipment and surrounding areas to the satisfaction of PCESB upon completion of each WORKS.
Primary Transfer Line Exchanger (PTLE) cleaning: o PTLE cleaning shall be completed within three (3
) days inclusive blinding and deblinding. o Removal of top and bottom cones including ope
ning of Coke Catcher. o Cleaning of coke by mechanical means or hydro-
jetting method (10,000 psi UHPWJT) at cones, tubes, and coke catcher as instructed by PCESB.
o Facilitate inspection / NDT work such as preparation for Internal Rotating Inspection (IRIS).
o Re-painting or touch up painting as PTS and PCESB’s procedure based on instruction by PCESB’s representative. PTS 30.48.00.31-P (15.20.03): Protective Coating and Linings
o Closing and reinstallation of the cones and coke catcher; followed by pressure testing (Coil Test and Leak Test on the system.
Secondary Transfer Line Exchanger (STLE) cleaning: o STLE cleaning shall be completed within three (3
) days inclusive blinding and deblinding. o Removal of channel and the tube bundle to facili
tate cleaning work. o Hydro-jetting of both shell and tube bundle (inte
rnal & external) using hydro-jetting method (10,000 psi UHPWJT) at the equipment location or cleaning bay as instructed by PCESB.
o Re-painting or touch up painting as PTS and PCESB’s procedure based on instruction by PCESB’s representative. PTS 30.48.00.31-P (15.20.03): Protective Coating and Linings
(Order Number: 3620187398) (RFQ Number.: 6200092922)
106
SPECIAL MAINT- HYDROJETTING (SS1130000): Blinding PTLE & STLE Cleaning for CF renewal at Petronas Chemicals Ethylene Sdn Bhd, Kertih, Kemaman, Terengganu.
PTLE: Primary Transfer Line Exchanger
STLE: Secondary Transfer Line Exchanger Scope Of Works:
Supply / provide skilled and competent manpower, equipment, material, consumables, and tools for execution of the WORKS.
There ar two (2) numbers of PTLE for each furnace, identified as ET-0-E-101 A/B for furnace F-101, ET-0-E-102 A/B for furnace F-102 with similar tagging until Furnace F-106. Each PTLE (both A and B units) shall be cleaned by mechanical means and/or hidro-jetting method two (2) times per year basis.
Each furnace also consists of one (1) number of STLE. Every STLE shall be cleaned by hydro-jetting method on one (1) time per year basis.
Shall install and remove blind(s) as per Equipment Isolation Sheet (EIS)for the purpose of positive isolation and pressure testing of equipment and system of the WORKS.
Perform manual lifting and rigging activities to facilitate the WORKS.
Perform preventive maintenance work at associated equipment such as Transfer Line Valve (TLV) / Docoke Valve (DV) during cleaning activity.
Perform cleaning and housekeeping of packaged equipment and surrounding areas to the satisfaction of PCESB upon completion of each WORKS.
Primary Transfer Line Exchanger (PTLE) cleaning: o PTLE cleaning shall be completed within three (3
SA Maintenance & Services (M) S/B
June 2015 Petronas
Chemicals Ethylene Sdn Bhd
) days inclusive blinding and deblinding. o Removal of top and bottom cones including ope
ning of Coke Catcher. o Cleaning of coke by mechanical means or hydro-
jetting method (10,000 psi UHPWJT) at cones, tubes, and coke catcher as instructed by PCESB.
o Facilitate inspection / NDT work such as preparation for Internal Rotating Inspection (IRIS).
o Re-painting or touch up painting as PTS and PCESB’s procedure based on instruction by PCESB’s representative. PTS 30.48.00.31-P (15.20.03): Protective Coating and Linings
o Closing and reinstallation of the cones and coke catcher; followed by pressure testing (Coil Test and Leak Test on the system.
Secondary Transfer Line Exchanger (STLE) cleaning: o STLE cleaning shall be completed within three (3
) days inclusive blinding and deblinding. o Removal of channel and the tube bundle to facili
tate cleaning work. o Hydro-jetting of both shell and tube bundle (inte
rnal & external) using hydro-jetting method (10,000 psi UHPWJT) at the equipment location or cleaning bay as instructed by PCESB.
o Re-painting or touch up painting as PTS and PCESB’s procedure based on instruction by PCESB’s representative. PTS 30.48.00.31-P (15.20.03): Protective Coating and Linings
(Order Number: 3620183902) (RFQ Number.: 6200092922)
107
PRESSURE & UNPRESSURIZED VESSEL (SM5010700): To perform total of 25 UPV CF Mechanical Activity (Stage B & C) Scope of works:
Natural Gas Heater – 2 units
Natural Gas Surge Drum – 2 units
Deaerator Head – 2 units
Deaerator Storage Vessel – 2 units
Online Washing Skid Air Receiver – 1 unit
Air Dryer Vessel – 4 units
Main Instrument Air Receiver – 2 units
Condensate Cooler – 6 units
Potable Water Cartridge Filter – 2 units
Water Separator – 2 units o Perform blinding deblinding o Open manhole & ventilation o Remove internal fittings. o Remove plugs. o Perform unloading media catalyst. o Powertool cleaning & air blowing o Perform waterjetting at 10,000 psi & air blowing
. o DOSH Inspection o Install plugs o Touch up painting o Perform loading media catalyst. o Close manhole and boxup
(Order No.: 4120107212) (RFQ Number.: 6200114808)
SA Maintenance & Services (M) S/B
June 2015 Petronas Gas Bhd
Utility Gebeng (UG)
108
MECH MAINT-BOILERS (SM5010200): Servicing KCSBO HRSG CF Renewal Package at Gas Processing Kerteh (GPK), Gas Processing & Utilities, Petronas Gas Bhd. Kertih Terengganu. (Order No.: 4120107887) (RFQ Number.: 6200115292)
SA Maintenance & Services (M) S/B
July - Aug 2015 Petronas Gas Bhd
Utility Gebeng (UG)
109
PRESSURE & UNPRESSURIZED VESSEL (SM5010700): To perform total of 25 UPV CF Mechanical Activity (Stage A) Scope of works:
Natural Gas Heater – 2 units
Natural Gas Surge Drum – 2 units
Deaerator Head – 2 units
Deaerator Storage Vessel – 2 units
Online Washing Skid Air Receiver – 1 unit
Air Dryer Vessel – 4 units
Main Instrument Air Receiver – 2 units
Condensate Cooler – 6 units
Potable Water Cartridge Filter – 2 units
Water Separator – 2 units o Perform blinding deblinding o Open manhole & ventilation o Remove internal fittings. o Remove plugs. o Perform unloading media catalyst. o Powertool cleaning & air blowing o Perform waterjetting at 10,000 psi & air blowing
. o DOSH Inspection o Install plugs o Touch up painting o Perform loading media catalyst. o Close manhole and boxup
(Order No.: 4120105893) (RFQ Number.: 6200114153)
SA Maintenance & Services (M) S/B
May 2015 Petronas Gas Bhd
Utility Gebeng (UG)
110
MECH MAINT-FURNACES (SM5010500): To perform maintenance work at 3 units of Furnace F-301, F-601 & F-602 GPP-5 SD (Soot Cleaning & Service Damper) at Gas Processing Santong (GPS), Tok Arun, Paka Scope of Works:
Perform Blinding & De-Blinding works as per blind list.
Open up and box up manhole for furnace.
Erection & dismantling of scaffolding inside furnace for soot cleaning works.
Perform soot cleaning works at convection & radiant coil inside furnace.
To do castable repair if required.
Perform servicing of blower damper for all furnace (Order No.: 4120104518) (RFQ Number.: 6200111329)
SA Maintenance & Services (M) S/B
May 2015 Petronas Gas Bhd
Gas Processing Santong (GPS)
111
MAIN MAINT-MECHANICAL VALVE (SM5030100): To Supply Piping Material and Perform Valve and Flange Installation for Main Air Compressor B and Gas Argon Compressor at ASU2 during TA 2015 Scope of works:
To fabricate new spool at contractor’s workshop
To remove insulation at existing spool
To remove old pipe spool & install new spool
To perform blasting painting for new pipe spool
To supply manpower & equipment to install pipe spool at site
To perform Post Weld Heat Treatment (PWHT)
To perform NDT (PT & RT)
To reinstate insulation at the replaced pipe spool (Order No.: 4120101862) (RFQ No.: 6200105411)
SA Maintenance & Services (M) S/B
07.05.2015 – 19.05.2015
Petronas Gas Bhd Utility Kerteh (UK)
112 METALLIC STRUCTURE/PIPING (SM5090100): To replace 2 Flanges of 20” 600# IP Steam Line and 4 Flanges of 10” 2500# HHP Steam Line during TA 2015
SA Maintenance & Services (M) S/B
14.05.2015 – 20.05.2015
Petronas Gas Bhd Utility Kerteh (UK)
To remove insulation at flanges area
To remove old flanges & install new flanges at the intended line
To perform blasting painting for 2 unit of 20” 600# & 4 unit of 10” 2500# flanges
To supply manpower & equipment to install flanges at site
To perform Post Weld Heat Treatment (PWHT)
To perform NDT (PT & RT)
To reinstate insulation at the replaced flanges (Order No.: 4120098985) (RFQ No.: 6200104233)
113
SPECIAL MAINT- HYDROJETTING (SS1130000): Blinding PTLE & STLE Cleaning F103 for CF renewal at Petronas Chemicals Ethylene Sdn Bhd, Kertih, Kemaman, Terengganu.
PTLE: Primary Transfer Line Exchanger
STLE: Secondary Transfer Line Exchanger Scope Of Works:
Supply / provide skilled and competent manpower, equipment, material, consumables, and tools for execution of the WORKS.
There ar two (2) numbers of PTLE for each furnace, identified as ET-0-E-101 A/B for furnace F-101, ET-0-E-102 A/B for furnace F-102 with similar tagging until Furnace F-106. Each PTLE (both A and B units) shall be cleaned by mechanical means and/or hidro-jetting method two (2) times per year basis.
Each furnace also consists of one (1) number of STLE. Every STLE shall be cleaned by hydro-jetting method on one (1) time per year basis.
Shall install and remove blind(s) as per Equipment Isolation Sheet (EIS)for the purpose of positive isolation and pressure testing of equipment and system of the WORKS.
Perform manual lifting and rigging activities to facilitate the WORKS.
Perform preventive maintenance work at associated equipment such as Transfer Line Valve (TLV) / Docoke Valve (DV) during cleaning activity.
Perform cleaning and housekeeping of packaged equipment and surrounding areas to the satisfaction of PCESB upon completion of each WORKS.
Primary Transfer Line Exchanger (PTLE) cleaning: o PTLE cleaning shall be completed within three (3
) days inclusive blinding and deblinding. o Removal of top and bottom cones including ope
ning of Coke Catcher. o Cleaning of coke by mechanical means or hydro-
jetting method (10,000 psi UHPWJT) at cones, tubes, and coke catcher as instructed by PCESB.
o Facilitate inspection / NDT work such as preparation for Internal Rotating Inspection (IRIS).
o Re-painting or touch up painting as PTS and PCESB’s procedure based on instruction by PCESB’s representative. PTS 30.48.00.31-P (15.20.03): Protective Coating and Linings
o Closing and reinstallation of the cones and coke catcher; followed by pressure testing (Coil Test and Leak Test on the system.
Secondary Transfer Line Exchanger (STLE) cleaning: o STLE cleaning shall be completed within three (3
) days inclusive blinding and deblinding. o Removal of channel and the tube bundle to facili
tate cleaning work. o Hydro-jetting of both shell and tube bundle (inte
rnal & external) using hydro-jetting method (10,000 psi UHPWJT) at the equipment location or cleaning bay as instructed by PCESB.
o Re-painting or touch up painting as PTS and PCE
SA Maintenance & Services (M) S/B
March 2015 Petronas
Chemicals Ethylene Sdn Bhd
SB’s procedure based on instruction by PCESB’s representative. PTS 30.48.00.31-P (15.20.03): Protective Coating and Linings
(Order Number: 3620172711) (RFQ Number.: 6200092922)
114
SPECIAL MAINT- HYDROJETTING (SS1130000): Blinding PTLE & STLE Cleaning E102/112 for CF renewal at Petronas Chemicals Ethylene Sdn Bhd, Kertih, Kemaman, Terengganu.
PTLE: Primary Transfer Line Exchanger
STLE: Secondary Transfer Line Exchanger Scope Of Works:
Supply / provide skilled and competent manpower, equipment, material, consumables, and tools for execution of the WORKS.
There ar two (2) numbers of PTLE for each furnace, identified as ET-0-E-101 A/B for furnace F-101, ET-0-E-102 A/B for furnace F-102 with similar tagging until Furnace F-106. Each PTLE (both A and B units) shall be cleaned by mechanical means and/or hidro-jetting method two (2) times per year basis.
Each furnace also consists of one (1) number of STLE. Every STLE shall be cleaned by hydro-jetting method on one (1) time per year basis.
Shall install and remove blind(s) as per Equipment Isolation Sheet (EIS)for the purpose of positive isolation and pressure testing of equipment and system of the WORKS.
Perform manual lifting and rigging activities to facilitate the WORKS.
Perform preventive maintenance work at associated equipment such as Transfer Line Valve (TLV) / Docoke Valve (DV) during cleaning activity.
Perform cleaning and housekeeping of packaged equipment and surrounding areas to the satisfaction of PCESB upon completion of each WORKS.
Primary Transfer Line Exchanger (PTLE) cleaning: o PTLE cleaning shall be completed within three (3
) days inclusive blinding and deblinding. o Removal of top and bottom cones including ope
ning of Coke Catcher. o Cleaning of coke by mechanical means or hydro-
jetting method (10,000 psi UHPWJT) at cones, tubes, and coke catcher as instructed by PCESB.
o Facilitate inspection / NDT work such as preparation for Internal Rotating Inspection (IRIS).
o Re-painting or touch up painting as PTS and PCESB’s procedure based on instruction by PCESB’s representative. PTS 30.48.00.31-P (15.20.03): Protective Coating and Linings
o Closing and reinstallation of the cones and coke catcher; followed by pressure testing (Coil Test and Leak Test on the system.
Secondary Transfer Line Exchanger (STLE) cleaning: o STLE cleaning shall be completed within three (3
) days inclusive blinding and deblinding. o Removal of channel and the tube bundle to facili
tate cleaning work. o Hydro-jetting of both shell and tube bundle (inte
rnal & external) using hydro-jetting method (10,000 psi UHPWJT) at the equipment location or cleaning bay as instructed by PCESB.
o Re-painting or touch up painting as PTS and PCESB’s procedure based on instruction by PCESB’s representative. PTS 30.48.00.31-P (15.20.03): Protective Coating and Linings
(Order Number: 3620172141)
(RFQ Number.: 6200092922)
SA Maintenance & Services (M) S/B
March 2015 Petronas
Chemicals Ethylene Sdn Bhd
115
MECH MAINT-BOILERS (SM5010200): To supply manpower, materials, and equipment to perform hydrostatic test at HRSG B Utility Gebeng Plant (UG), PGB. Scope of works:
Perform blinding deblinding as per EIS
Perform drop spool.
Cut/off remove valves (capping point).
Perform capping process.
Fill up water inside boiler.
Pre-HT.
DOSH Inspection (HT).
Drain water from boiler.
Perform decapping process.
Perform Non-Destructive Testing.
Boxup. (Order No.: 4120103285) (RFQ No.: 6200111001)
SA Maintenance & Services (M) S/B
March 2015 Petronas Gas Bhd
Utility Gebeng (UG)
116
MECH MAINT-BOILERS (SM5010200): PR# Rectification Attemperator Piping To Perform Welding And Rectification Of Attemperator & Its Associated Piping Works For Waste Heat Boiler (WHB E6-1201A) At Gas Processing Santong (GPS), Gas Processing & Utilities, Petronas Gas Bhd. Scope of Works:
Supply sufficient manpower, equipment, tools and consumables/materials to execute the work satisfactorily and safely.
Scaffolding erection/dismantle
Blind/deblind as per blind list
To fabricate new spool at workshop
To remove insulation at attemperator spool
To remove existing attemperator & install new attemperator
To perform blasting painting for new attemperator
To perform NDT (PT & RT)
To perform Post Weld Heat Treatment (PWHT)
Perform Boiler HT
To reinstate insulation at the replaced pipe spool (Order No.: 4120098922) (RFQ No.: 6200104678)
SA Maintenance & Services (M) S/B
February 2015 Petronas Gas Bhd
Gas Processing Santong (GPS)
117
MECH MAINT-BOILERS (SM5010200): PR: To Replace Attemperator Piping To Perform Welding And Rectification Of Attemperator & Its Associated Piping Works For Waste Heat Boiler (WHB E5/6-1201) At Gas Processing Santong (GPS), Gas Processing & Utilities, Petronas Gas Bhd. Scope of Works:
Supply sufficient manpower, equipment, tools and consumables/materials to execute the work satisfactorily and safely.
Scaffolding erection/dismantle
Blind/deblind as per blind list
To fabricate new spool at workshop
To remove insulation at attemperator spool
To remove existing attemperator & install new attemperator
To perform blasting painting for new attemperator
To perform NDT (PT & RT)
To perform Post Weld Heat Treatment (PWHT)
Perform Boiler HT
To reinstate insulation at the replaced pipe spool (Order No.: 4120099824) (RFQ No.: 6200106843)
SA Maintenance & Services (M) S/B
February 2015 Petronas Gas Bhd
Gas Processing Santong
118
MECH MAINT-BOILERS (SM5010200): To Supply Manpower, Materials, and Equipment to Perform Hydrostatic Test at HRSG Unit D, F, And G and Lube Oil Cooler Cleaning at GT Unit D, F, And G at Utility Kertih Plant (UK). Scope of works:
SA Maintenance & Services (M) S/B
GT/HRSG-D: 09.02.2015 – 03.03.2015 GT/HRSG-G: GT/HRSG-F:
Petronas Gas Bhd Utility Kerteh (UK)
Supply sufficient manpower, equipment, tools and consumables/materials to execute the work satisfactorily and safely
Perform blinding deblinding as per EIS
Drop spool.
Cut/off remove valves (capping point).
Perform capping process.
Fill up water.
Pre-HT.
DOSH Inspection (HT).
Drain water.
Perform decapping process.
Perform Non-Destructive Testing (Order No.: 4120097833) (RFQ No.: 6200104281)
119
MECH MAINT-BOILERS (SM5010200): Provision of manpower, supervision, tools, material, and consumables for internal inspection overhauls and repair work.
Waste Heat Boiler E5/6-1202
Waste Heat Boiler E5/6-1202
Waste Heat Boiler E5-1201B
Waste Heat Boiler E6-1202A
Scope of Works:
Perform Blinding & De-Blinding works as per blind list.
Open up and box up all waste heat boilers
Perform cleaning works for DOSH inspection.
Perform testing and servicing and overhaul of pressure safety valve (PSV), Block Valve (BV) and check valve (CV).
Dismantling, cleaning and reinstall multi spud gas burned c/w burned shield and duct burner element.
Re install the steam drum removed parts,box up and close all boiler drum manholes and access door.
(Order Number: 4120099225) (RFQ No.: 6200106712)
SA Maintenance & Services (M) S/B
February – July 2015
Petronas Gas Bhd Gas Processing Santong (GPS)
120
SPECIAL MAINT- HYDROJETTING (SS1130000): Blinding PTLE & STLE Cleaning for CF renewal at Petronas Chemicals Ethylene Sdn Bhd, Kertih, Kemaman, Terengganu
PTLE: Primary Transfer Line Exchanger
STLE: Secondary Transfer Line Exchanger Scope Of Works:
Supply / provide skilled and competent manpower, equipment, material, consumables, and tools for execution of the WORKS.
There ar two (2) numbers of PTLE for each furnace, identified as ET-0-E-101 A/B for furnace F-101, ET-0-E-102 A/B for furnace F-102 with similar tagging until Furnace F-106. Each PTLE (both A and B units) shall be cleaned by mechanical means and/or hidro-jetting method two (2) times per year basis.
Each furnace also consists of one (1) number of STLE. Every STLE shall be cleaned by hydro-jetting method on one (1) time per year basis.
Shall install and remove blind(s) as per Equipment Isolation Sheet (EIS)for the purpose of positive isolation and pressure testing of equipment and system of the WORKS.
Perform manual lifting and rigging activities to facilitate the WORKS.
Perform preventive maintenance work at associated equipment such as Transfer Line Valve (TLV) / Docoke Valve (DV) during cleaning activity.
Perform cleaning and housekeeping of packaged equipment and surrounding areas to the satisfaction of PCESB upon completion of each WORKS.
SA Maintenance & Services (M) S/B
January 2015 Petronas
Chemicals Ethylene Sdn Bhd
Primary Transfer Line Exchanger (PTLE) cleaning: o PTLE cleaning shall be completed within three (3
) days inclusive blinding and deblinding. o Removal of top and bottom cones including ope
ning of Coke Catcher. o Cleaning of coke by mechanical means or hydro-
jetting method (10,000 psi UHPWJT) at cones, tubes, and coke catcher as instructed by PCESB.
o Facilitate inspection / NDT work such as preparation for Internal Rotating Inspection (IRIS).
o Re-painting or touch up painting as PTS and PCESB’s procedure based on instruction by PCESB’s representative. PTS 30.48.00.31-P (15.20.03): Protective Coating and Linings
o Closing and reinstallation of the cones and coke catcher; followed by pressure testing (Coil Test and Leak Test on the system.
Secondary Transfer Line Exchanger (STLE) cleaning: o STLE cleaning shall be completed within three (3
) days inclusive blinding and deblinding. o Removal of channel and the tube bundle to facili
tate cleaning work. o Hydro-jetting of both shell and tube bundle (inte
rnal & external) using hydro-jetting method (10,000 psi UHPWJT) at the equipment location or cleaning bay as instructed by PCESB.
o Re-painting or touch up painting as PTS and PCESB’s procedure based on instruction by PCESB’s representative. PTS 30.48.00.31-P (15.20.03): Protective Coating and Linings
(Order Number: 3620157218) (RFQ Number.: 6200092922)
121
MECH MAINT-BOILERS (SM5010200): Provision of manpower, supervision, tools, equipment, materials and consumables for Boiler WHRU#2 internal inspection overhaul and repair work for Gas Processing Plant Kerteh, Petronas Gas Bhd, Terengganu. (Main Mechanical Package WHRU #2) Scope of Works:
Supply sufficient manpower, equipment, tools and consumables/materials to execute the work satisfactorily and safely.
Scaffolding erection/dismantle – internal / external
Blind/deblind as per blind list
Manhole opening and ventilation.
External/internal fittings removal/installation works
PSV’s removal / servicing / testing (bench test) / installation.
Block Valve’s removal / servicing / installation
Level Gauge’s removal / servicing / installation
Internal cleaning (waterjet cleaning, power tools, air blowing, vacuum, etc) – Furnace / Super heater / Steam Drum / Mud Drum
Castable and cladding minor repair
Minor repair; DOSH & NonDOSH repair within 2 days
Boiler Box-up activity and Housekeeping (Order No.: 4120094738) (RFQ No.: 6200101309)
SA Maintenance & Services (M) S/B
January 2015 Petronas Gas Bhd
Gas Processing Kerteh
122
MECH MAINT-BOILERS (SM5010200): Provision of manpower, supervision, tools, equipment, materials and consumables for Boiler WHRU#1 internal inspection overhaul and repair work for Gas Processing Plant Kerteh, Petronas Gas Bhd, Terengganu. (Main Mechanical Package WHRU #1) Scope of Works:
SA Maintenance & Services (M) S/B
January 2015 Petronas Gas Bhd
Gas Processing Kerteh (GPK)
Supply sufficient manpower, equipment, tools and consumables/materials to execute the work satisfactorily and safely.
Scaffolding erection/dismantle – internal / external
Blind/deblind as per blind list
Manhole opening and ventilation.
External/internal fittings removal/installation works
PSV’s removal / servicing / testing (bench test) / installation.
Block Valve’s removal / servicing / installation
Level Gauge’s removal / servicing / installation
Internal cleaning (waterjet cleaning, power tools, air blowing, vacuum, etc) – Furnace / Super heater / Steam Drum / Mud Drum
Castable and cladding minor repair
Minor repair; DOSH & NonDOSH repair within 2 days
Boiler Box-up activity and Housekeeping (Order No.: 4120094739) (RFQ No.: 6200101363/SM4Y141218)
123
MECH MAINT-BOILERS (SM5010200): Provision of manpower, supervision, tools, equipment, materials and consumables for Boiler F2-781 internal inspection overhaul and repair work for Gas Processing Plant Kerteh, Petronas Gas Bhd, Terengganu. (Main Mechanical Package F2-781) (Order No.: 4120094760) Scope of Works:
Supply sufficient manpower, equipment, tools and consumables/materials to execute the work satisfactorily and safely.
Scaffolding erection/dismantle – internal / external
Blind/deblind as per blind list
Manhole opening and ventilation.
External/internal fittings removal/installation works
PSV’s removal / servicing / testing (bench test) / installation.
Block Valve’s removal / servicing / installation
Level Gauge’s removal / servicing / installation
Internal cleaning (waterjet cleaning, power tools, air blowing, vacuum, etc) – Furnace / Super heater / Steam Drum / Mud Drum
Castable and cladding minor repair
Minor repair; DOSH & NonDOSH repair within 2 days
Boiler Box-up activity and Housekeeping (RFQ No.: 6200101364/SM4Y141219)
SA Maintenance & Services (M) S/B
January 2015 Petronas Gas Bhd
Gas Processing Kerteh (GPK)
124
MECH MAINT-BOILERS (SM5010200): Provision of manpower, supervision, tools, equipment, materials and consumables for Boiler F4-781 internal inspection overhaul and repair work for Gas Processing Plant Kerteh, Petronas Gas Bhd, Terengganu. (Main Mechanical Package F4-781) (Order No.: 4120094761) Scope of Works:
Supply sufficient manpower, equipment, tools and consumables/materials to execute the work satisfactorily and safely.
Scaffolding erection/dismantle – internal / external
Blind/deblind as per blind list
Manhole opening and ventilation.
External/internal fittings removal/installation works
PSV’s removal / servicing / testing (bench test) / installation.
Block Valve’s removal / servicing / installation
Level Gauge’s removal / servicing / installation
Internal cleaning (waterjet cleaning, power tools, air blowing, vacuum, etc) – Furnace / Super heater / Steam Drum / Mud Drum
Castable and cladding minor repair
Minor repair; DOSH & NonDOSH repair within 2 days
SA Maintenance & Services (M) S/B
January 2015 Petronas Gas Bhd
Gas Processing Kerteh (GPK)
Boiler Box-up activity and Housekeeping
(RFQ No.: 6200101366/SM4Y141220)
125
MECH MAINT-BOILERS (SM5010200): Provision of manpower, supervision, tools, equipment, materials and consumables for Boiler F4-761 internal inspection overhaul and repair work for Gas Processing Plant Kerteh, Petronas Gas Bhd, Terengganu. (Main Mechanical Package F4-761) Scope of Works:
Supply sufficient manpower, equipment, tools and consumables/materials to execute the work satisfactorily and safely.
Scaffolding erection/dismantle – internal / external
Blind/deblind as per blind list
Manhole opening and ventilation.
External/internal fittings removal/installation works
PSV’s removal / servicing / testing (bench test) / installation.
Block Valve’s removal / servicing / installation
Level Gauge’s removal / servicing / installation
Internal cleaning (waterjet cleaning, power tools, air blowing, vacuum, etc) – Furnace / Super heater / Steam Drum / Mud Drum
Castable and cladding minor repair
Minor repair; DOSH & NonDOSH repair within 2 days
Boiler Box-up activity and Housekeeping (Order No.: 4120094762) (RFQ No.: 6200101367/SM4Y141221)
SA Maintenance & Services (M) S/B
January 2015 Petronas Gas Bhd
Gas Processing Kerteh (GPK)
126
METALLIC STRUCTURE/PIPING (SM5090100): PR# To Fabricate Floater Aerator To fabricate new floater c/w platform, installation and commissioning Aerator (Aeration Basin) at Gas Processing Plant Santong, Petronas Gas Bhd, Terengganu. Scope of Works:
Supply sufficient manpower, equipment, tools and consumables/materials to execute the work satisfactorily and safely.
To fabricate new floater c/w platform as per material requirement at workshop.
To perform blasting painting as per coating system approved by client for floater,
To perform NDT (PT)
To perform leak test on floater.
To install aerator at site. (Order No.: 4120092301) (RFQ No.: 6200098464)
SA Maintenance & Services (M) S/B
December 2014 Petronas Gas Bhd
Gas Processing Santong (GPS)
127
MECH MAINT-BOILERS (SM5010200): PR# To perform servicing renew Boiler CF Provision of manpower, supervision, tools, equipment, materials and consumables for Boiler E5-1201A internal inspection overhaul and repair work for Gas Processing Plant Santong, Petronas Gas Bhd, Terengganu. Scope of Works:
Perform Blinding & De-Blinding works as per blind list.
Open up and box up waste heat boilers
Perform cleaning works for DOSH inspection.
Perform testing and servicing and overhaul of pressure safety valve (PSV), Block Valve (BV) and check valve (CV).
Re install the steam drum removed parts,box up and close all boiler drum manholes and access door.
(Order No.: 4120090952) (RFQ No.: 6200098271)
SA Maintenance & Services (M) S/B
December 2014 Petronas Gas Bhd
Gas Processing Santong (GPS)
128
HEAT EXCHANGER, CONDENSERS & COOLER (SM5010400): PR# To Plugging Leaking Tube S/Condenser Provision of manpower, supervision, tools, equipment, materials and consumables to perform inspection and plugging tube Exchanger Steam Condenser for Gas Processing Plant Santong, Petronas Gas Bhd, Terengganu.
Carry out the preparing inspection, perform leak test and plugging tube eight (8) unit Bundle Air Cooled Steam Condenser (Unit 11)
Fabricate plug tube as per sizing and material requirement. (Order No.: 4120093105) (RFQ No.: 6200099531)
SA Maintenance & Services (M) S/B
December 2014 Petronas Gas Bhd
Gas Processing Santong (GPS)
129
MECH MAINT-LINED PIPE (SM5090300): PR# Rectification Letdown & Piping To perform welding and rectification piping works at Gas Processing Plant Santong, Petronas Gas Bhd, Terengganu.
To rectify let-down piping
To rectify WWS piping
Butt weld 16” (Order No.: 4120091319) (RFQ No.: 6200098269)
SA Maintenance & Services (M) S/B
December 2014 Petronas Gas Bhd
Gas Processing Santong (GPS)
130
MECH MAINT-BOILERS (SM5010200): PR# HRSG CF Renewal UG Provision of manpower, supervision, tools, equipment, materials and consumables to perform complete mechanical work of HRSG and associated equipment for DOSH inspection at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu. Scope of works:
Heat Recovery Steam Generator B (F1-211B01)
Compressed Air Receiver B (V1-211B04)
Gas Final Scrubber (V1-211B02)
Air Cooled Heat Exchanger (E1-211B01) o Perform blinding deblinding o Perform cleaning and works as per SOE o Perform testing and servicing of pressure relief
valve o Perform waterjetting at 10,000 psi & air blowing o DOSH Inspection o Perform flange tightening using manual torque
wrench. (Order No.: 4120084797) (RFQ No.: 6200092118)
SA Maintenance & Services (M) S/B
December 2014 Petronas Gas Bhd Utility Kerteh (UK)
131
MECH MAINT-BOILERS (SM5010200): PR# SAMtn: To perform blind/deblind HHP/HP C To perform blinding deblinding line HHP/HP C at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu Scope of works:
Unbolt nut using controlled bolting (HTW)
Replace new gasket.
Install new studbolt & nuts.
Perform flange tightening using controlled bolting (HTW) (Order No.: 3620152259) (Contract No.: SM5Y150604)
SA Maintenance & Services (M) S/B
December 2014 Petronas Gas Bhd Utility Kerteh (UK)
132
MECH MAINT-BOILERS (SM5010200): PR# SAMtn: To perform blind/deblind HHP/HP A To perform blinding deblinding line HHP/HP A at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu
SA Maintenance & Services (M) S/B
December 2014 Petronas Gas Bhd Utility Kerteh (UK)
Scope of works:
Unbolt nut using controlled bolting (HTW)
Replace new gasket.
Install new studbolt & nuts.
Perform flange tightening using controlled bolting (HTW) (Order No.: 3620152258) (Contract No.: SM5Y150604)
133
MECH MAINT-BOILERS (SM5010200): PR# SAMtn: To perform blind/deblind HHP/HP B To perform blinding deblinding line HHP/HP B at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu Scope of works:
Unbolt nut using controlled bolting (HTW)
Replace new gasket.
Install new studbolt & nuts.
Perform flange tightening using controlled bolting (HTW) (Order No.: 3620151999) (Contract No.: SM5Y150604)
SA Maintenance & Services (M) S/B
December 2014 Petronas Gas Bhd Utility Kerteh (UK)
134
MECH MAINT-BOILERS (SM5010200): PR# SAMtn: To supply 6CBD elbow set To supply 6 set of CBD elbow for HRSG at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu (Order No.: 3620151907) (Contract No.: SM5Y150604)
SA Maintenance & Services (M) S/B
December 2014 Petronas Gas Bhd Utility Kerteh (UK)
135
MECH MAINT-BOILERS (SM5010200): PR# SAMtn: To replace 6CBD elbow To replace CBD elbow HRSG C & F at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu Scope of works:
Erect scaffolding at designated area
Delag insulation
Cut-off/remove existing/defected CBD elbow
Fit-up & weld new CBD elbow as per approved procedure.
Perform Non-Destructive Testing. (Order No.: 3620152261) (Contract No.: SM5Y150604)
SA Maintenance & Services (M) S/B
December 2014 Petronas Gas Bhd Utility Kerteh (UK)
136
MECH MAINT-BOILERS (SM5010200): PR# SAMtn: To replace 14” vlv HHPstm OPTIMAL To perform defect rectification for HRSG D, B and preheater unit A at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu (Order No.: 3620152260) (Contract No.: SM5Y150604)
SA Maintenance & Services (M) S/B
December 2014 Petronas Gas Bhd Utility Kerteh (UK)
137
MECH MAINT-BOILERS (SM5010200): PR# SAMtn: Touchup paint fuel gas vent at HRSG B / F To perform defect rectification at HRSG E, Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu Scope of works.
Cut-off/remove defected valves.
Install/weld new valves as per approved procedure.
Perform Non-Destructive Testing.
Touch up painting as per approved procedure (Order No.: 3620143585) (Contract No.: SM5Y150604)
SA Maintenance & Services (M) S/B
November 2014 Petronas Gas Bhd Utility Kerteh (UK)
138
MECH MAINT-BOILERS (SM5010200): PR# SAMtn: To replace 6 valves at HRSG C
SA Maintenance & Services (M) S/B
November 2014 Petronas Gas Bhd Utility Kerteh (UK)
To perform defect rectification at HRSG C, Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu Scope of works.
Cut-off/remove defected valves.
Install/weld new valves as per approved procedure.
Perform Non-Destructive Testing.
Touch up painting as per approved procedure (Order No.: 3620143584) (Contract No.: SM5Y150604)
139
MECH MAINT-BOILERS (SM5010200): PR# SAMtn: To rplc vlv to PICA-1F57 To replace isolation valve to PICA57 at HRSG G, Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu Scope of works.
Cut-off/remove defected valves.
Install/weld new valves as per approved procedure.
Perform Non-Destructive Testing.
Touch up painting as per approved procedure (Order No.: 3620143583) (Contract No.: SM5Y150604)
SA Maintenance & Services (M) S/B
November 2014 Petronas Gas Bhd Utility Kerteh (UK)
140
MECH MAINT-BOILERS (SM5010200): PR# SAMtn: To rplc vlv CBD 1st vent vlv HRSG G To replace CBD line vent 1st valve at HRSG G, Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu Scope of works.
Cut-off/remove defected valves.
Install/weld new valves as per approved procedure.
Perform Non-Destructive Testing.
Touch up painting as per approved procedure (Order No.: 3620143582) (Contract No.: SM5Y150604)
SA Maintenance & Services (M) S/B
November 2014 Petronas Gas Bhd Utility Kerteh (UK)
141
MECH MAINT-BOILERS (SM5010200): PR# SAMtn: To rplc CBD/IBD Elbow HRSG F To perform defect rectification at HRSG F, Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu Scope of works.
Cut-off/remove defected elbow.
Install/weld new elbow as per approved procedure.
Perform Non-Destructive Testing.
Touch up painting as per approved procedure (Order No.: 3620143581) (Contract No.: SM5Y150604)
SA Maintenance & Services (M) S/B
November 2014 Petronas Gas Bhd Utility Kerteh (UK)
142
MECH MAINT-BOILERS (SM5010200): PR# SAMtn: HP/IPB HTW resurfc flng HP side To perform HTW at HP/IP Letdown B at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu Scope of works:
Unbolt nut using controlled bolting (HTW)
Replace new gasket.
Install new studbolt & nuts.
Perform flange tightening using controlled bolting (HTW (Order No.: 36200135434) (Contract No.: SM5Y150604)
SA Maintenance & Services (M) S/B
November 2014 Petronas Gas Bhd Utility Kerteh (UK)
143
MECH MAINT-BOILERS (SM5010200): PR# Boiler D Tube Rectification Provision of manpower, supervision, tools, equipment, materials and consumables for tube rectification at Boiler D, Utility Gebeng, Pahang Darul Makmur.
SA Maintenance & Services (M) S/B
October 2014 Petronas Gas Bhd
Gas Processing Gebeng (UG)
Capping De-capping, Top roof plate
Swing module
Remove partial tube & plugging activity
PWHT, DPT, RT
HT (Order No.: 4120085737) (RFQ No.: 6200094451)
144
MECH MAINT-BOILERS (SM5010200): PR# Servicing for HRSG CF Renewal (UK) Provision of manpower, supervision, tools, equipment, materials and consumables to perform complete mechanical work of HRSG E & HRSG G and associated equipment for DOSH inspection, Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu
HRSG E o Heat Recovery Steam Generator (PMD12375) o Compressed Air Receiver (PMT127577) o Gas Final Scrubber (PMT127610) o Air Cooled Heat Exchanger (TG PMT4668)
Perform blinding deblinding Perform cleaning and works as per S
OE Perform testing and servicing of pres
sure relief valve Perform waterjetting at 10,000 psi &
air blowing DOSH Inspection Perform flange tightening using man
ual torque wrench
HRSG G o Heat Recovery Steam Generator (PMD12377) o Compressed Air Receiver (PMT127587) o Gas Final Scrubber (PMT127612) o Air Cooled Heat Exchanger
Perform blinding deblinding Perform cleaning and works as per S
OE Perform testing and servicing of pres
sure relief valve Perform waterjetting at 10,000 psi &
air blowing DOSH Inspection Perform flange tightening using man
ual torque wrench (Order No.: 4120084143) (RFQ No.: 6200091519)
SA Maintenance & Services (M) S/B
October 2014 Petronas Gas Bhd
Gas Processing Gebeng (UG)
145
MECH MAINT-BOILERS (SM5010200): PR# Overhaul Boiler CF Mechanical Package Provision of manpower, supervision, tools, equipment, materials and consumables to perform complete mechanical equipment for DOSH inspection at Boiler D, Utility Gebeng, Pahang Darul Makmur.
Heat Recovery Steam Generator
Steam Drum
Blowdown tank
Swing Module o Perform blinding deblinding o Perform swing module for accessibility o Perform cleaning and works as per SOE o Perform testing and servicing of pressure relief
valve o DOSH Inspection o Perform flange tightening using manual torque
wrench (Order No.: 4120081922) (RFQ No.: 6200089500)
SA Maintenance & Services (M) S/B
September 2014
Petronas Gas Bhd Gas Processing Gebeng (UG)
146
HEAT EXCHANGER, CONDENSERS & COOLER (SM5010400): PR# Rectification job for GPP2 T2-622/T2-701 Provision of manpower, supervision, tools, equipment, materials and consumables for unit T2-622 and T2-701 rectfification at GPP-2, Gas Processing Plant Kerteh, Petronas Gas Bhd, Terengganu.
Scaffolding erection – working platform, access to blinding activity, channel heads removal, etc
Remove insulation – blinding activity, channel heads removal
Blinding activity as per EIS
Remove channel heads (front & back).
Lifting activity for front and back channel heads
Prepare surface preparation on channel heads, tubes and tube sheet using ultrahigh pressure water jetting 40,000 psi
Drying tubes and tube sheet using air blow
Perform tube pneumatic leak test (shell side) @ 10barg
Tube rectification – tube plugging & seal weld
Hydrostatic Test @ 1.3 of Design Pressure
Powerbrush cleaning on tube sheet, & touch painting
Install back channel heads (front & back).
Deblind, dismantle scaffolding & housekeeping. (Order No.: 4120081227) (RFQ No.: 6200086283)
SA Maintenance & Services (M) S/B
September 2014
Petronas Gas Bhd Gas Processing Kerteh (GPK)
147
METALLIC STRUCTURE/PIPING (SM5090100): PR# Supply and replace hydrogen piping To perform piping replacement for ASU2 Hydrogen Line 40-H-24520-ECH20 at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu.
To fabricate new pipe spool at contractor’s workshop
To remove old spool & install new spool
To perform blasting painting for new pipe spool
To supply manpower & equipment to install pipe spool at site
To perform NDT (PT & RT)
To perform Hydrostatic Test for new spool (Order No.: 4120081092) (RFQ No.: 6200088518)
SA Maintenance & Services (M) S/B
September 2014
Petronas Gas Bhd Utility Kerteh (UK)
148
METALLIC STRUCTURE/PIPING (SM5090100): PR# SEDAR External services To perform rectification works for Mix Bed Exchanger Stainless Steel piping at Demin Plant, Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu.
To perform pipe survey & data consolidation
To perform grind & build up weld at defected area
To perform touch up painting at all spool
To supply manpower & equipment for rectification works at site
To perform NDT (PT) (Order No.: 4120081091) (RFQ No.: 6200088508)
SA Maintenance & Services (M) S/B
September 2014
Petronas Gas Bhd Utility Kerteh (UK)
149
MECH MAINT-BOILERS (SM5010200): PR# SAMtn: HRSG E: To replace IBD valve#1 PR# SAMtn: To rectify leak at Preheater A PR# SAMtn: Repair damper face detach PR# SAMtn: rplc cbdvlv#1, IBD elbow, IBDvlv1 PR# SAMtn: Resurface flange vlv LP stmhdr rvB PR# SAMtn: To replace MSV bypass manual vlv To perform defect rectification at HRSG’s at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu (Order No.: 3620130597) (Contract No.: SM5Y150604)
SA Maintenance & Services (M) S/B
September 2014
Petronas Gas Bhd Utility Kerteh (UK)
150
MECH MAINT-BOILERS (SM5010200): PR# SAMtn: HRSG G: To replace CBD elbow To replace CBD elbow for HRSG G at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu
Cut-off/remove defected elbow.
Install/weld new elbow as per approved procedure.
Perform Non-Destructive Testing.
Touch up painting as per approved procedure (Order No.: 3620129293) (Contract No.: SM5Y150604)
SA Maintenance & Services (M) S/B
September 2014
Petronas Gas Bhd Utility Kerteh (UK)
151
MECH MAINT-BOILERS (SM5010200): PR# SAMtn: HRSG E: To replace IBD valve #2 To replace 1-1/2 Y-type Globe Valve for HRSG E at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu
Cut-off/remove defected valves.
Install/weld new valves as per approved procedure.
Perform Non-Destructive Testing.
Touch up painting as per approved procedure (Order No.: 3620129292) (Contract No.: SM5Y150604)
SA Maintenance & Services (M) S/B
September 2014
Petronas Gas Bhd Utility Kerteh (UK)
152
MECH MAINT-BOILERS (SM5010200): PR# SAMtn: HRSG E: To replace CBD elbow To replace CBD elbow for HRSG E at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu
Cut-off/remove defected elbow.
Install/weld new elbow as per approved procedure.
Perform Non-Destructive Testing.
Touch up painting as per approved procedure (Order No.: 3620129291) (Contract No.: SM5Y150604)
SA Maintenance & Services (M) S/B
September 2014
Petronas Gas Bhd Utility Kerteh (UK)
153
MECH MAINT-BOILERS (SM5010200): PR# SAMtn: HRSG E HT package To perform hydrostatic test for HRSG E during CF renewal at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu Scope of works:
Supply sufficient manpower, equipment, tools and consumables/materials to execute the work satisfactorily and safely
Perform blinding deblinding as per EIS
Cut/off remove valves (capping point).
Perform capping process.
Fill up water.
Pre-HT.
DOSH Inspection (HT).
Drain water.
Perform decapping process.
Perform Non-Destructive Testing (Order No.: 3620129288) (Contract No.: SM5Y150604)
SA Maintenance & Services (M) S/B
September 2014
Petronas Gas Bhd Utility Kerteh (UK)
154
MECH MAINT-BOILERS (SM5010200): PR# SAMtn: to rectify leak at HRSG C CBD bypass To replace 1” pipe at CBD bypass line HRSG C at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu
Cut-off/remove defected piping.
Install/weld new pipe as per approved procedure.
Perform Non-Destructive Testing.
Touch up painting as per approved procedure (Order No.: 3620129289) (Contract No.: SM5Y150604)
SA Maintenance & Services (M) S/B
September 2014
Petronas Gas Bhd Utility Kerteh (UK)
155
MECH MAINT-BOILERS (SM5010200): PR# F2-781 Tube Leak Repair Provision of manpower, supervision, tools, equipment, materials and consumables for tube leaks repair of F2-781 Auxiliary Boiler, Gas Processing Plant Kerteh, Petronas Gas Bhd, and Terengganu Darul Iman.
Blinding activity as per EIS
Boiler wall casing & castable/refractory removal
Cut generating tubes
Fabricate plugs
Procure generating tubes
Bending tube (BSW integral fins)
Grind, reweld, DPT SH tubes
PWHT
Welding of 44 plugs
Pre-HT
Provision for repair
Pre-HT
Reinstate castable on SH
Removal of plugs
Tube stub collapsed tube area
Install 7 expand tubes
Fin weldings for BSW
Pre-HT
HT with DOSH
Saturated box castable & casing installation
Boxup, deblind &housekeeping. (Order No.: 4120077942) (RFQ No.: 6200085498)
SA Maintenance & Services (M) S/B
August 2014 Petronas Gas Bhd
Gas Processing Kerteh (GPK)
156
MECH MAINT-FURNACES (SM5010500): PR# To perform internal inspection Provision of manpower, supervision, tools, equipment, materials and consumables for S-707 inspection & rectification at GPP-1, Gas Processing Plant Kerteh, Petronas Gas Bhd, Terengganu Darul Iman.
Lifting & rigging as per approved procedure
Blinding activity as per EIS
To open up S-707 – dismantling the silencer cover and internal of blower R-707 A/B, blower R-706 & damper/ducting/internal blower R-707A/B
Perform bolting/debolting,
Perform manual / mechanical cleaning
Rectification works of attachment
NDT
Boxup, deblind &housekeeping. (Order No.: 4120077738) (RFQ No.: 6200086276)
SA Maintenance & Services (M) S/B
August 2014 Petronas Gas Bhd
Gas Processing Kerteh (GPK)
157
MECH MAINT-BOILERS (SM5010200): PR# SAMtn: HRSG F LG LHS vlv #1 rplcement To replace LG LHS valve for HRSG F at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu
Cut-off/remove defected valves.
Install/weld new valves as per approved procedure.
Perform Non-Destructive Testing.
Touch up painting as per approved procedure (Order No.: 3620121192) (Contract No.: SM5Y150604)
SA Maintenance & Services (M) S/B
July 2014 Petronas Gas Bhd Utility Kerteh (UK)
158
MECH MAINT-BOILERS (SM5010200): PR# SAMtn: Fabricate&install autodrain line To fabricate and install autodrain line at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu
Cut-off/remove defected piping.
SA Maintenance & Services (M) S/B
July 2014 Petronas Gas Bhd Utility Kerteh (UK)
Install/weld new pipe as per approved procedure.
Perform Non-Destructive Testing.
Touch up painting as per approved procedure (Order No.: 3620121191) (Contract No.: SM5Y150604)
159
MECH MAINT-BOILERS (SM5010200): PR# SAMtn: HRSG D desupvlvBFWinlet chkvlv To replace Desuperheater Valve BFW inlet Check Valve for HRSG D at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu
Cut-off/remove defected valve.
Install/weld new valve as per approved procedure.
Perform Non-Destructive Testing.
Touch up painting as per approved procedure (Order No.: 3620121190) (Contract No.: SM5Y150604)
SA Maintenance & Services (M) S/B
July 2014 Petronas Gas Bhd Utility Kerteh (UK)
160
MECH MAINT-BOILERS (SM5010200): PR# SAMtn: HRSG B HT package To perform hydrostatic test for HRSG F during CF renewal at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu Scope of works:
Supply sufficient manpower, equipment, tools and consumables/materials to execute the work satisfactorily and safely
Perform blinding deblinding as per EIS
Cut/off remove valves (capping point).
Perform capping process.
Fill up water.
Pre-HT.
DOSH Inspection (HT).
Drain water.
Perform decapping process.
Perform Non-Destructive Testing (Order No.: 3620121188) (Contract No.: SM5Y150604)
SA Maintenance & Services (M) S/B
July 2014 Petronas Gas Bhd Utility Kerteh (UK)
161
MECH MAINT-FURNACES (SM5010500): PR# Wall Rupture Repair To perform repair works at Acid Gas Incinerator A5-0202, Gas Processing Plant Santong, Petronas Gas Bhd, Terengganu Darul Iman
Mob/demob Tools/equipments
Circumferential wall repair
Compensator repair
Burner refractory repair
Guide plate repair
Reinstate wall insulation
Burner vane crack repair
Preheater leak repair
Preheater refractory repair (Order No.: 4120070967) (RFQ No.: 6200074135)
SA Maintenance & Services (M) S/B
June 2014 Petronas Gas Bhd
Gas Processing Santong (GPS)
162
BUILDING & STRUCTURE CONSTRUCTION REPAIR & MAINTENANCE (SC2030500): PR# Wall Rupture Repair To perform repair works at Acid Gas Incinerator A5-0202, Gas Processing Plant Santong, Petronas Gas Bhd, Terengganu Darul Iman
Mob/demob Tools/equipments
Circumferential wall repair
Compensator repair
Burner refractory repair
SA Maintenance & Services (M) S/B
June 2014 Petronas Gas Bhd
Gas Processing Santong (GPS)
Guide plate repair
Reinstate wall insulation
Burner vane crack repair
Preheater leak repair
Preheater refractory repair (Order No.: 4120070967) (RFQ No.: 6200074135)
163
MECH MAINT-BOILERS (SM5010200): PR# Boiler Overhaul DOSH CF Provision of manpower, supervision, tools, equipment, materials and consumables to perform complete mechanical equipment for DOSH inspection for Boiler at Gas Processing Plant Santong, Petronas Gas Bhd, Terengganu. Scope of Works:
Perform Blinding & De-Blinding works as per blind list.
Open up and box up waste heat boilers
Perform cleaning works for DOSH inspection.
Perform testing and servicing and overhaul of pressure safety valve (PSV), Block Valve (BV) and check valve (CV).
Re install the steam drum removed parts,box up and close all boiler drum manholes and access door.
(Order No.: 3620086452)
Local Engineering (M) Sdn Bhd
December 2013 Petronas Gas Bhd
Gas Processing Santong (GPS)
164
MECH MAINT-BOILERS (SM5010200): PR# Boiler Overhaul DOSH CF Provision of manpower, supervision, tools, equipment, materials and consumables to perform complete mechanical equipment for DOSH inspection for Boiler D at Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu.
Heat Recovery Steam Generator
Steam Drum
Blowdown tank
Swing Module o Perform blinding deblinding o Perform swing module for accessibility o Perform cleaning and works as per SOE o Perform testing and servicing of pressure relief
valve o DOSH Inspection o Perform flange tightening using manual torque
wrench (Order No.: 3620042385)
Local Engineering (M) Sdn Bhd
February 2013 Petronas Gas Bhd Utility Kerteh (UK)
165
MECH MAINT-BOILERS (SM5010200): PR# Boiler Boiler DOSH overhaul for F4-771 DOSH CF Provision of manpower, supervision, tools, equipment, materials and consumables to perform complete mechanical equipment for DOSH inspection for Boiler at Gas Processing Plant Kerteh, Petronas Gas Bhd, Terengganu Scope of Works:
Supply sufficient manpower, equipment, tools and consumables/materials to execute the work satisfactorily and safely.
Scaffolding erection/dismantle – internal / external
Blind/deblind as per blind list
Manhole opening and ventilation.
External/internal fittings removal/installation works
PSV’s removal / servicing / testing (bench test) / installation.
Block Valve’s removal / servicing / installation
Level Gauge’s removal / servicing / installation
Internal cleaning (waterjet cleaning, power tools, air blowing, vacuum, etc) – Furnace / Super heater / Steam Drum / Mud Drum
Local Engineering (M) Sdn Bhd
December 2013 Petronas Gas Bhd
Gas Processing Kerteh
Castable and cladding minor repair
Minor repair; DOSH & NonDOSH repair within 2 days
Boiler Box-up activity and Housekeeping (Order No.: 3620082321) (RFQ No.: LQ-PGB(A)-0244/13)
166
RETUBING: To repair leak boiler tube Tube Leak Repair Provision of manpower, supervision, tools, equipment, materials and consumables for tube leaks repair of F2-781 Auxiliary Boiler, Gas Processing Plant Kerteh, Petronas Gas Bhd, Terengganu Darul Iman.
Blinding activity as per EIS
Boiler wall casing & castable/refractory removal
Cut generating tubes
Fabricate plugs
Procure generating tubes
Bending tube (BSW integral fins)
Grind, reweld, DPT SH tubes
PWHT
Welding of 44 plugs
Pre-HT
Provision for repair
Pre-HT
Reinstate castable on SH
Removal of plugs
Tube stub collapsed tube area
Install 7 expand tubes
Fin weldings for BSW
Pre-HT
HT with DOSH
Saturated box castable & casing installation
Boxup, deblind &housekeeping (Order No.: 3620073316) (RFQ No.: LQ-PGB(A)-0162/13)
Local Engineering (M) Sdn Bhd
Dec 2013 Petronas Gas Bhd
Gas Processing Kerteh
167
Internal inspect & overhaul WH boiler Provision of manpower, supervision, tools, equipment, materials and consumables to perform complete mechanical equipment for DOSH inspection for Boiler at Gas Processing Plant Kerteh, Petronas Gas Bhd, Terengganu Scope of Works:
Supply sufficient manpower, equipment, tools and consumables/materials to execute the work satisfactorily and safely.
Scaffolding erection/dismantle – internal / external
Blind/deblind as per blind list
Manhole opening and ventilation.
External/internal fittings removal/installation works
PSV’s removal / servicing / testing (bench test) / installation.
Block Valve’s removal / servicing / installation
Level Gauge’s removal / servicing / installation
Internal cleaning (waterjet cleaning, power tools, air blowing, vacuum, etc) – Furnace / Super heater / Steam Drum / Mud Drum
Castable and cladding minor repair
Minor repair; DOSH & NonDOSH repair within 2 days
Boiler Box-up activity and Housekeeping (Order No.: 3620082292)
Local Engineering (M) Sdn Bh
Dec 2013 Petronas Gas Bhd
Gas Processing Kerteh
168
RETUBING: To repair leak boiler tube Tube Leak Repair Provision of manpower, supervision, tools, equipment, materials and consumables for tube leaks repair of F2-781 Auxiliary Boiler, Gas Processing Plant Kerteh, Petronas Gas Bhd, Terengganu Darul Iman.
Blinding activity as per EIS
Boiler wall casing & castable/refractory removal
Local Engineering (M) Sdn Bhd
Dec 2013 Petronas Gas Bhd
Gas Processing Kerteh
Cut generating tubes
Fabricate plugs
Procure generating tubes
Bending tube (BSW integral fins)
Grind, reweld, DPT SH tubes
PWHT
Welding of 44 plugs
Pre-HT
Provision for repair
Pre-HT
Reinstate castable on SH
Removal of plugs
Tube stub collapsed tube area
Install 7 expand tubes
Fin weldings for BSW
Pre-HT
HT with DOSH
Saturated box castable & casing installation
Boxup, deblind &housekeeping (Order No.: 3620073316) (RFQ No.: LQ-PGB(A)-0162/13)
169
Tube Leak Rectification For F3-791, PGB Tube Leak Repair Provision of manpower, supervision, tools, equipment, materials and consumables for tube leaks repair of F3-791 Auxiliary Boiler, Gas Processing Plant Kerteh, Petronas Gas Bhd, Terengganu Darul Iman.
Blinding activity as per EIS
Boiler wall casing & castable/refractory removal
Cut generating tubes
Fabricate plugs
Procure generating tubes
Bending tube (BSW integral fins)
Grind, reweld, DPT SH tubes
PWHT
Welding of 44 plugs
Pre-HT
Provision for repair
Pre-HT
Reinstate castable on SH
Removal of plugs
Tube stub collapsed tube area
Install 7 expand tubes
Fin weldings for BSW
Pre-HT
HT with DOSH
Saturated box castable & casing installation
Boxup, deblind &housekeeping (Order No.: 3620086329) (RFQ No.: LQ-PGB(A)-210/13)
Local Engineering (M) Sdn Bhd
Nov 2013 Petronas Gas Bhd
Gas Processing Kerteh
170
CASTABLE: To Perform Ago2 Castable Repair At GPP-2, PGB Provision Of Manpower, Supervision, Tools, Equipments, Materials And Consumables To Perform Castable& Burner Repair Of Acid Gas Oxidizer 2 (AGO-2) At KCS, Gas Processing Plant Complex A, Gpp-A, Petronas Gas Bhd, Kerteh, Terengganu. (To perform castable replacement)
Refractory work o Blind/deblind as per blind list o Remove AGO-2 burner from burner throat to gain acce
ss of confine space area inside AGO. o Remove existing castable at defected area (both layer)
. o Inform PGB to perform inspection. o Surface cleaning and install new castables.
Burner Work
Local Engineering (M) Sdn Bhd
Oct – Nov 2013 Petronas Gas Bhd
Gas Processing Kerteh
o Remove the burner from burner throat in safe manner to a safe place.
o Inform PGB to perform inspection prior any repair commencement.
o Repair burner as per PGB requirement. o Perform NDT at joints as per PGB requirement.
(Order No.: 4120033626) (RFQ No.: SM1B130130)
171
BOILER OVERHAUL:Boiler Overhaul Works For F3-791, PGB PR# F3-791 Boiler Overhaul of F3-781 Auxiliary Boiler, Gas Processing Kerteh (GPK), PGB, Kerteh, Kemaman, Terengganu.
Perform all necessary blinding/deblinding for hotspot repair
Provide necessary access for all inspection and repair activities, including confined space entry for steam drum, mud drum and furnace.
Removal of furnace rear wall components including insulation cladding, mineral wool, rear wall casing, rear wall refractory and rear wall tie bar (C Channel).
Perform procurement, fabrication and installation of furnace rear components including refractory anchors, rear wall refractory, rear wall tie-bar, rear wall casing, mineral wool insulation, insulation cladding & painting.
Provisional scope depends on as found condition which covers for top furnace refractory repair (Order No.: 3620086329) (RFQ No.: LQ-PGB(A)-0210/13)
Local Engineering (M) Sdn Bhd
October 2013 Petronas Gas Bhd
Gas Processing Kerteh
172
BOILER OVERHAUL:Boiler Overhaul F-4001, PPTSB Provision of manpower, supervision, tools, equipment, materials and consumables for overhaul of mixed LPG bullet which inclusive of equipment blinding and de-blinding, ventilation, internal cleaning, internal scaffolding erection and removal, blasting, power brushing and maintenance painting for internal and external of bullet and hydrostatic testing at Petronas Penapisan (Terengganu) Sdn Bhd (PPTSB) Kerteh, Kemaman, Terengganu.
To carry out blinding works for the bullet as per PPTSB instruction
To perform cleaning and gas freeing the bullet
To perform erection and removal of internal scaffolding (purple shaded area as per scaffolding drawing attached)
To power tool at weldment (at the yellow, green, and purple shaded area – both drawings)
To blast the internal bottom (clock location no5 to no7) and paint as per PTS 13A
To replace piping and valve as per Inspection Worklist
HSE Resources Sdn Bhd
Sept 2013 PPTSB
173
BUILDING & STRUCTURE CONSTRUCTION REPAIR AND MAINTENANCE (SC2030500): To provide all necessary manpower, materials, tools, equipment, and consumables for replace & install new roofing for HSE Cabin CUFK, Centralised Utility Facilities (CUF) Kerteh, Petronas Gas Bhd, Kerteh, Terengganu Darul Iman
Mob/demob Tools/equipments
Dismantle the existing roof
To install new arch (roof structure)
To install new roof
To concrete the floor between the 2 cabin
To install new complete wiring for lamp & fan + plug point
Housekeeping (Order No.: 4120035379) (RFQ No.: 6200037576)
SA Maintenance & Services (M) S/B
September 2013
Petronas Gas Bhd Gas
Centralised Utility Facilities (CUF)
Kerteh
174
MACHINING & FABRICATION WORKSHOP (SM5080000): PR# Tagging and labelling at process area To provide all necessary manpower, materials, tools, equipment, and consumables for tagging and labelling work for ZONE 1 area, Gas Processing Plant Complex B, Petronas Gas Bhd, Tok arun, Terengganu
SA Maintenance & Services (M) S/B
September 2013
Petronas Gas Bhd Gas Processing
Plant Complex B, Tok arun
Darul Iman
Mob/demob Tools/equipments
Painting 288 location as per current size in site (Alphabet Black color & Background Yellow Color)
Steel plate Engrave 106 location as per current size in site (Alphabet Black color & Background White Color)
Plastic plate Engrave 251 location as per current size in site (Alphabet Engrave)
(Order No.: 4120037027) (RFQ No.: 6200039496)
175
OFFICE ADMIN SERVICE - PAINTING (SC1030100): PR# Sampling signage KR2B Design, fabricate, deliver and install operational signage for Petronas Penapisan (Terengganu) Sdn Bhd / Aromatics Malaysia Sdn Bhd at KR-2B Aromatics complex, Terengganu Darul Iman
Sampling signage, size 4’ x 3’, material Aluminum with reflective sticker.
(Order No.: 4120036419) (RFQ No.: 6200037761)
SA Maintenance & Services (M) S/B
September 2013
Petronas Penapisan
(Terengganu) Sdn Bhd
176
CASTABLE: To perform AGO2 castable repair Provision Of Manpower, Supervision, Tools, Equipments, Materials And Consumables To Perform Castable& Burner Repair Of Acid Gas Oxidizer 2 (AGO-2) At KCS, Gas Processing Plant Complex A, Gpp-A, Petronas Gas Bhd, Kerteh, Terengganu. To perform castable replacement)
Refractory work o Blind/deblind as per blind list o Remove AGO-2 burner from burner throat to gain acce
ss of confine space area inside AGO. o Remove existing castable at defected area (both layer)
. o Inform PGB to perform inspection. o Surface cleaning and install new castables.
Burner Work o Remove the burner from burner throat in safe manner
to a safe place. o Inform PGB to perform inspection prior any repair com
mencement. o Repair burner as per PGB requirement.
Perform NDT at joints as per PGB requireme
Local Engineering (M) Sdn Bhd
Aug 2013 Petronas Gas Bhd
Gas Processing Kerteh
177
GENERAL STRUCTURE / BUILDING PAINTING PASSO PROGRAM – PUMP BASEMENT PAINTING (SC2130100): To provide all necessary manpower, materials, tools, equipment, and consumables for BT1 PASSO Pump basement project at Petronas Penapisan (Terengganu) Sdn Bhd, Terengganu Darul Iman
Mob/demob Tools/equipments
Removal and dismantling of old corroded structure.
Installation and painting of new structures as per original design.
The badly corroded structure shall be replace with new including but not limited to handrail, ladder,cable tray support, wooden spacer, support plate, support beam, bolt/nut, grating, pipe clip, spacer, and etc.
Carry out NDT such as DPT on the welding joints of the new structure.
Carry out hot dipped galvanizing work for the new structure after completed fabrication and all the required testing.
Carry out painting for the new structure after completion of hot dipped galvanizing work.
New structure shall be painted as per existing color. (Order No.: 4120028564) (RFQ No.: 6200032116)
SA Maintenance & Services (M) S/B
July 2013
Petronas Penapisan
(Terengganu) Sdn Bhd
178
BUILDING & STRUCTURE CONSTRUCTION REPAIR AND MAINTENANCE (SC2030500): To provide all necessary manpower, materials, tools, equipment, and consumables for replace & install new roofing for HSE Cabin CUFK, Centralised Utility Facilities (CUF) Kerteh, Petronas Gas Bhd, Kerteh, Terengganu Darul Iman
Mob/demob Tools/equipments
Dismantle the existing roof
To install new arch (roof structure)
To install new roof
To concrete the floor between the 2 cabin
To install new complete wiring for lamp & fan + plug point
Housekeeping (Order No.: 4120048093) (RFQ No.: 6200045354)
SA Maintenance & Services (M) S/B
July 2013
Petronas Gas Bhd Gas
Centralised Utility Facilities (CUF)
Kerteh
179
GENERAL STRUCTURE / BUILDING PAINTING (SC2130100): PR# Structure repair at PE-1/2-S-320 To provide all necessary manpower, materials, tools, equipment, and consumables for BT1 PASSO Pump basement project at Petronas Penapisan (Terengganu) Sdn Bhd, Terengganu Darul Iman (Order No.: 4120029587) (RFQ No.: 6200031489)
SA Maintenance & Services
(M) S/B July 2013
Petronas
Chemicals Polyethylene Sdn
Bhd
180
RETUBING: Repair Boiler D PR# Boiler D Tube Rectification Provision of manpower, supervision, tools, equipment, materials and consumables for tube rectification at Boiler D, Utility Gebeng, Pahang Darul Makmur.
Capping De-capping, Top roof plate
Swing module
Remove partial tube & plugging activity
PWHT, DPT, RT
HT (Order No.: 3620053654)
Local Engineering (M) Sdn Bhd
April 2013 Petronas Gas Bhd
Utility Gebeng
181
To perform boiler overhaul PR# F4-761 Boiler Overhaul of F4-761 Auxiliary Boiler, Gas Processin (GPK), PGB, Kerteh, Kemaman, Terengganu.
Perform all necessary blinding/deblinding for hotspot repair
Provide necessary access for all inspection and repair activities, including confined space entry for steam drum, mud drum and furnace.
Removal of furnace rear wall components including insulation cladding, mineral wool, rear wall casing, rear wall refractory and rear wall tie bar (C Channel).
Perform procurement, fabrication and installation of furnace rear components including refractory anchors, rear wall refractory, rear wall tie-bar, rear wall casing, mineral wool insulation, insulation cladding & painting.
(Order No.: 3620053654) (RFQ No.: LQ-PGB(A)-0094/13)
Local Engineering (M) Sdn Bhd
May 2013 Petronas Gas Bhd
Gas Processing Kerteh
182
RETUBING: Repair Boiler D PR# To do SH tube defining activity Provision of manpower, supervision, tools, equipment, materials and consumables to perform defining activity of superheater tube for Waste Heat Boiler (1 unit) at Gas Processing Plant Santong, Petronas Gas Bhd, Terengganu.
Local Engineering (M) Sdn Bhd
April 2013 Petronas Gas Bhd
Utility Gebeng
183
Boiler Overhaul & DOSH Inspection Provision of manpower, supervision, tools, equipment, materials and consumables for Boiler internal inspection overhaul and repair work for Gas Processing Plant Kerteh, Petronas Gas Bhd, Terengganu.
Local Engineering (M) Sdn Bhd
March 2013 Petronas Gas Bhd
Gas Processing Kerteh
184 To repair, fabricate and install P6-0201B Lube Oil Cooler Structure Local Engineering
(M) Sdn Bhd March 2013
Petronas Gas Bhd Gas Processing
Santong
185
Internal Inspect & overhaul w heat boiler Provision of manpower, supervision, tools, equipment, materials and consumables for Boiler WHRU#1 internal inspection overhaul and repair work for Utility Gebeng, Petronas Gas Bhd.
Local Engineering (M) Sdn Bhd
Feb 2013 Petronas Gas Bhd
Utility Gebeng
186
F3-781 Boiler overhaul and tube rectify Provision of manpower, supervision, tools, equipment, materials and consumables for Boiler F2-781 internal inspection overhaul and repair work for Gas Processing Plant Kerteh, Petronas Gas Bhd, Terengganu. (Order No.: 3620073313) (RFQ No.: LQ-PGB(A)-0174/13)
Local Engineering (M) Sdn Bhd
July 2013 Petronas Gas Bhd
Gas Processing Kerteh
187 Smallbore rectification for GPP 4 SD Provision of Piping Work Services for GPP4 Shutdown 2012.
TMM Engineering Sdn Bhd May – June
2012
Petronas Gas Bhd Gas Processing
Kerteh
188
F4-761 Boiler overhaul and tube rectify Provision of manpower, supervision, tools, equipment, materials and consumables for Boiler F4-761 internal inspection overhaul and repair work for Gas Processing Plant Kerteh, Petronas Gas Bhd, Terengganu. (Order No.: 3620067225) (RFQ No.: LQ-PGB(A)-0094/13)
Local Engineering (M) Sdn Bhd
June 2012 Petronas Gas Bhd
Gas Processing Kerteh
189
To rectify defect parts/welding works PR# Rectification Letdown & Piping To perform welding and rectification piping works at Gas Processing Plant Santong, Petronas Gas Bhd, Terengganu.
Local Engineering (M) Sdn Bhd
July 2012 Petronas Gas Bhd
Gas Processing Santong
190
Boiler Overhaul & DOSH Inspection Provision of manpower, supervision, tools, equipment, materials and consumables for Boiler internal inspection overhaul and repair work for Gas Processing Plant Kerteh, Petronas Gas Bhd, Terengganu.
Local Engineering (M) Sdn Bhd
June 2012 Petronas Gas Bhd
Gas Processing Santong
191
BOILER OVERHAUL:F2-781 Boiler overhaul and tube rectify Provision of manpower, supervision, tools, equipment, materials and consumables for Boiler F2-781 internal inspection overhaul and repair work for Gas Processing Plant Kerteh, Petronas Gas Bhd, Terengganu. (Order No.: 3620073313) (RFQ No.: LQ-PGB(A)-0174/13)
Local Engineering July 2012 Petronas Gas Bhd
Gas Processing Kerteh
192
BOILER OVERHAUL:F2-791 Boiler Overhaul Provision of manpower, supervision, tools, equipment, materials and consumables for Boiler F2-791 internal inspection overhaul and repair work for Gas Processing Plant Kerteh, Petronas Gas Bhd, Terengganu. (Order No.: 3620073313) (RFQ No.: LQ-PGB(A)-0174/13)
Local Engineering
(M) Sdn Bhd Aug 2012
Petronas Gas Bhd Gas Processing
Kerteh
193
Boiler activities during PRR GPP3 Provision of manpower, supervision, equipment, tools, materials, and consumables for boiler activity during shut down works At Gas Processing Plant, Kerteh (GPK), Petronas Gas Berhad (PGB), Terengganu Darul Iman.
Local Engineering (M) Sdn Bhd
Oct 2012 Petronas Gas Bhd
Gas Processing Kerteh
194
Additional for F4-791 wall repair To perform repair activity at F4-791 wall at Gas Processing Plant Kerteh, Petronas Gas Bhd, Terengganu (Order No.: 3200120663) (RFQ No.: LQ-PGB(A)-0231/12)
Local Engineering (M) Sdn Bhd
Dec 2012 Petronas Gas Bhd
Gas Processing Kerteh
195
BOILER OVERHAUL:Boiler DOSH overhaul for F4-771 PR# Boiler Boiler DOSH overhaul for F4-771 DOSH CF Provision of manpower, supervision, tools, equipment, materials and consumables to perform complete mechanical equipment for DOSH inspection for Boiler at Gas Processing Plant Kerteh, Petronas Gas Bhd, Terengganu
Local Engineering (M) Sdn Bhd
Dec 2012 Petronas Gas Bhd
Gas Processing Kerteh
196
GENERAL STRUCTURE / BUILDING PAINTING (SC2130100): PR# Provision of TCOT Washroom Refurbishment PR# PR# Provision 10% for optional scope (TCOT & OSC) (Order No.: 3310131161) (RFQ No.:)
SA Maintenance & Services
(M) S/B
June 2011
Petronas Carigali
Sdn Bhd
REKOD PENGALAMAN KERJA
DESCRIPTION CLIENT / MAIN CONTRACTOR
CONTRACT PERIOD
PLANT OWNER
MECH MAINT-BOILERS (SM5010200): TERM CONTRACT for provision of manpower, material, equipment &necessary facilities for Equipment Cleaning of Heat Exchanger at Petronas Chemicals Olefins Sdn Bhd, Petronas Chemicals Glycols Sdn Bhd and Petronas Derivatives Sdn Bhd, Kerteh, Terengganu. (Contract No.: DTC-KTH/PCDSB/2016/0091) (BID No.: DTC-KTH/PCDSB/2016/0091) (Contract Value: RM500k and Above)
SA Maintenance & Services (M) S/B
01.10.2016 – 30.09.2018
Petronas Chemical
Derivatives Sdn Bhd. (PCOGD)
MECH MAINT-BOILERS (SM5010200): TERM CONTRACT for provision of manpower, material, equipment & services for GPU Boiler Overhaul and Repair Work for Gas Processing and Utilities (GPU),Petronas Gas Bhd (Contract No.: DTC-KTH/PGB-GPU/2016/0142) (BID No.: DTC-KTH/PGB-GPU/2016/0142) (Contract Value: RM500k and Above)
SA Maintenance & Services (M) S/B
01.10.2016 – 30.09.2018
Petronas Gas Bhd, Gas
Processing Kerteh (GPK)
MECH MAINT-BOILERS (SM5010200): TERM CONTRACT for provision of manpower, material, equipment & services for Boiler Repair Works for Utilities Gebeng (UG), Petronas Gas Bhd. (Contract No.: SM4Y160505/6200154645) (BID No.: 6200154645) (Contract Value: RM500k and Above)
SA Maintenance & Services (M) S/B
19.07.2016 – 18.07.2017
Petronas Gas Bhd Utility
Gebeng (UG)
MECH MAINT-FURNACES (SM5010500): TERM CONTRACT for E-21102 AFC Tubes Internal Cleaning for Petronas Penapisan (Terengganu) Sdn Bhd (PPTSB) Kerteh, Kemaman, Terengganu. (Contract No.: RFX 6200138215) (BID No.: 6200138215) (Contract Value: RM500k and Above)
SA Maintenance & Services (M) S/B
10.02.2016 – 09.02.2018
Petronas Penapisan (T)
Sdn Bhd (PPTSB)
MECH MAINT-BOILERS (SM5010200): TERM CONTRACT for supply of material and manpower for Boiler Repair Works for Gas Processing Plant Kerteh (GPK), Petronas Gas Bhd. (Contract No.: SM8Y150815) (BID No.: 6200128350) (Contract Value: RM500k and Above)
SA Maintenance & Services (M) S/B
26.10.2015 – 26.10.2016
Petronas Gas Bhd Gas
Processing Kerteh (GPK)
MECH MAINT-FURNACES (SM5010500): TERM CONTRACT for Primary and Secondary Transfer Line Exchanger (PTLE & STLE) Maintenance Cleaning by means of Hydrojetting for Petronas Chemical Ethylene Sdn Bhd (PCESB), Kerteh, Kemaman, Terengganu. (Contract No.: RFX6200092922) (BID No.: 6200092922) (Contract Value: RM500k and Above)
SA Maintenance & Services (M) S/B
15.12.2014 – 14.12.2016
Petronas Chemical
Ethylene Sdn Bhd (PCESB)
MECH MAINT-BOILERS (SM5010200): TERM CONTRACT for supply of material and manpower for Boiler Repair Works for Utilities Kertih Plant (UK), PGB, Kertih, Kemaman, Terengganu, Petronas Gas Bhd. (Contract No.: SM8Y150604) (BID No.: 6200122032) (Contract Value: RM500k and Above)
SA Maintenance & Services (M) S/B
01.08.2015 – 31.07.2016
Petronas Gas Bhd Utility Kerteh (UK)
MECH MAINT-BOILERS (SM5010200): TERM CONTRACT for supply of material and manpower for Boiler Repair Works for Utility Gebeng Plant (UG), Petronas Gas Bhd (PGB), Kuantan, Pahang. (Contract No.: SM8Y150510) (BID No.: 6200119030) (Contract Value: RM500k and Above)
SA Maintenance & Services (M) S/B
01.07.2015 – 30.06.2016
Petronas Gas Bhd Utility
Gebeng (UG)
TAMAT
TERIMA KASIH