sabroe packaged ammonia heat pump - systemlab.dksystemlab.dk/smartvarme/sabroe_pp.pdf · • unisab...

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SABROE packaged ammonia heat pump

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Page 1: SABROE packaged ammonia heat pump - systemlab.dksystemlab.dk/smartvarme/sabroe_pp.pdf · • Unisab II - a complete control and monitoring system with external communication facilities

SABROE packaged ammonia heat pump

Page 2: SABROE packaged ammonia heat pump - systemlab.dksystemlab.dk/smartvarme/sabroe_pp.pdf · • Unisab II - a complete control and monitoring system with external communication facilities

Ammonia - the natural choiceAmmonia has a number of characteristics which make it the ideal refrigerant for future refrigeration purposes:

• Ammonia is the only refrigerant with no negative impact on the environment

• No ozone depleting potential (ODP)

• No global warming potential (GWP)

• A well-known and acknowledged refrigerant which has been used safely in refrigeration for more than 100 years

• Ammonia has the best thermodynamic efficiency

• A natural refrigerant which easily breaks down into nitrogen

• If refrigerant leaks should occur they will be easy to detect, as the distinct smell of ammonia serves as a natural built-in alarm

• It is inexpensive and significantly cheaper than other refrigerants

Page 3: SABROE packaged ammonia heat pump - systemlab.dksystemlab.dk/smartvarme/sabroe_pp.pdf · • Unisab II - a complete control and monitoring system with external communication facilities

• Known technology and plant design• Better energy efficiency (COP)• Better heat transfer coefficient• Available and low-priced all over the

world• Non-mixable with oil• Less sensitive to humidity in the plant• Smaller compressor - same capacity• Smaller heat exchangers - same

capacity• Smaller circulated quantity

Why choose ammonia?What are the advantages?

Page 4: SABROE packaged ammonia heat pump - systemlab.dksystemlab.dk/smartvarme/sabroe_pp.pdf · • Unisab II - a complete control and monitoring system with external communication facilities

SABROE Ammonia heat pump compressorThe natural choice

Page 5: SABROE packaged ammonia heat pump - systemlab.dksystemlab.dk/smartvarme/sabroe_pp.pdf · • Unisab II - a complete control and monitoring system with external communication facilities

The natural choiceSabroe ammonia 40 bar heat pump compressors

Types HPO and HPC

Features:

• Ammonia is an ozone-friendly refrigerant• Heat pump systems reduce the CO2 emission• The series covers the entire water temperature range

up to 70°C.• Compared with CFC, HCFC and HFC systems you will

gain the following advantages:- higher efficiency (COP)- reduced compressor size- smaller evaporators- smaller condensers- smaller pipe and valve dimensions

• Capacity range: 100-1500 kW (one compressor)• Multiple applications

HPC104-106-108S

HPO 24-26-28

Page 6: SABROE packaged ammonia heat pump - systemlab.dksystemlab.dk/smartvarme/sabroe_pp.pdf · • Unisab II - a complete control and monitoring system with external communication facilities

Sabroe packaged ammonia heat pumps: Advantages• Compact design• Small ammonia charge• Evaporator and condenser in suitable materials • Efficient closed oil and oil recovery system • High COP and energy optimal solution even at part load• First charge of PAO5(P100) full synthetic oil• Unisab II - a complete control and monitoring system with

external communication facilities• Flooded system with ammonia gives an optimum thermal

solution and secures an optimum operating economy• Tested with ammonia before dispatch

Page 7: SABROE packaged ammonia heat pump - systemlab.dksystemlab.dk/smartvarme/sabroe_pp.pdf · • Unisab II - a complete control and monitoring system with external communication facilities

EOL - End Of Line Test centre

All units are tested with ammonia

A capacity test is available as an option

Specified performance is confirmedTrouble-free on-site start-up and operationShorter and safer start-up and commissioning periods

Page 8: SABROE packaged ammonia heat pump - systemlab.dksystemlab.dk/smartvarme/sabroe_pp.pdf · • Unisab II - a complete control and monitoring system with external communication facilities

Sabroe packaged ammonia heat pump: Application areas

Dairies Airports

Process IndustriesPoultry industries

Ice rinks

SlaughterhousesBreweries

District heating

Page 9: SABROE packaged ammonia heat pump - systemlab.dksystemlab.dk/smartvarme/sabroe_pp.pdf · • Unisab II - a complete control and monitoring system with external communication facilities

ApplicationsSabroe ammonia heat pump compressors are perfectly suited for a large number of applications, such as:

• Heat reclaim for hot/warm water production in ammonia refrigeration plants within the food industry (abattoirs, dairies, ice cream factories, fish processing, freeze drying, breweries, slaughter houses etc.)

• Condenser heat reclaim from refrigeration systems

• Upgrading of industrial waste heat for use in industrial processes, district heating, individual buildings, etc.

• Heat pump systems based on natural heat sources such as sea water, air and geothermal energy

• Special applications such as wood seasoning, fish drying, exhaust gas cooling in power plants, etc.

• Heating in ice rinks or other sports arenas.

• Hot water for baths and swimming pools.

Page 10: SABROE packaged ammonia heat pump - systemlab.dksystemlab.dk/smartvarme/sabroe_pp.pdf · • Unisab II - a complete control and monitoring system with external communication facilities

One-stage heat pump unit:Example: Brewery/district heating

Performance:Heating capacity 2131 kW Evaporating temperature +30ºCSink temperature in/out 60/70ºC Condensing temperature 73.5 ºCFlow 187 m3/h COP 5.6Shaft power 381 kW

Page 11: SABROE packaged ammonia heat pump - systemlab.dksystemlab.dk/smartvarme/sabroe_pp.pdf · • Unisab II - a complete control and monitoring system with external communication facilities

65ºC

55ºC

Two-stage heat pump unit:Combined chiller - heat pump unit

Performance:Cooling capacity 210 kW Sink temp. in/out 55/65ºCWater temp. in/out 15/8ºC Flow 25.5 m3/hChilled water flow 26.1 m3/h Shaft power LP compressor 29 kWHeating capacity 290 kW Shaft power HP compressor 53 kW

Page 12: SABROE packaged ammonia heat pump - systemlab.dksystemlab.dk/smartvarme/sabroe_pp.pdf · • Unisab II - a complete control and monitoring system with external communication facilities

Sabroe packaged ammonia heat pump:Cascade or water / one- or two-stage

One-stage HPO26 Twin

Two stage HPC108/SMC116 Twin

One-stage HPO28 Twin

Page 13: SABROE packaged ammonia heat pump - systemlab.dksystemlab.dk/smartvarme/sabroe_pp.pdf · • Unisab II - a complete control and monitoring system with external communication facilities

Sabroe packaged two-stage ammonia heat pump unit

Technical informationProduct-type : Heat pumpCompressor type : Reciprocating compressors Electrical options:Heat exchangers : Plate heat exchangers / Terminal box

shell & tube Control panel Refrigerant : R717, flooded Starter panel Capacity-range : 200 – 4000 kW (Low/high voltage, 50/60 Hz) Temperature range : 72oC water temperature Variable speed control

on condenser Softstarter Secondary media : Water Approval : PED, others on requestDesign-pressure : 40 Bar A

Two stage HPC108/SMC116 Twin

Page 14: SABROE packaged ammonia heat pump - systemlab.dksystemlab.dk/smartvarme/sabroe_pp.pdf · • Unisab II - a complete control and monitoring system with external communication facilities

Sabroe packaged two-stage ammonia heat pump unit

Technical information

Duty (Condenser) : 4000 kW / 72 OC

Media : Water

Number ofcompressors : 4

Power : 2x 250 kW / 2x 400 kWVoltage : 400 V

Two stage HPC108/SMC116 Twin

Page 15: SABROE packaged ammonia heat pump - systemlab.dksystemlab.dk/smartvarme/sabroe_pp.pdf · • Unisab II - a complete control and monitoring system with external communication facilities

Sabroe packaged ammonia heat pump: Application areas

Page 16: SABROE packaged ammonia heat pump - systemlab.dksystemlab.dk/smartvarme/sabroe_pp.pdf · • Unisab II - a complete control and monitoring system with external communication facilities

Sabroe packaged ammonia heat pump: Application areas

Page 17: SABROE packaged ammonia heat pump - systemlab.dksystemlab.dk/smartvarme/sabroe_pp.pdf · • Unisab II - a complete control and monitoring system with external communication facilities

Sabroe packaged ammonia heat pump: Application areas

Page 18: SABROE packaged ammonia heat pump - systemlab.dksystemlab.dk/smartvarme/sabroe_pp.pdf · • Unisab II - a complete control and monitoring system with external communication facilities

Sabroe packaged ammonia heat pump: Application areas

Page 19: SABROE packaged ammonia heat pump - systemlab.dksystemlab.dk/smartvarme/sabroe_pp.pdf · • Unisab II - a complete control and monitoring system with external communication facilities

Sabroe packaged ammonia heat pump: Application areas

Page 20: SABROE packaged ammonia heat pump - systemlab.dksystemlab.dk/smartvarme/sabroe_pp.pdf · • Unisab II - a complete control and monitoring system with external communication facilities

Sabroe packaged ammonia heat pump: Application areas

Page 21: SABROE packaged ammonia heat pump - systemlab.dksystemlab.dk/smartvarme/sabroe_pp.pdf · • Unisab II - a complete control and monitoring system with external communication facilities

Sabroe packaged ammonia heat pump: Application areas

Page 22: SABROE packaged ammonia heat pump - systemlab.dksystemlab.dk/smartvarme/sabroe_pp.pdf · • Unisab II - a complete control and monitoring system with external communication facilities

Sabroe packaged ammonia heat pump: Application areas

Page 23: SABROE packaged ammonia heat pump - systemlab.dksystemlab.dk/smartvarme/sabroe_pp.pdf · • Unisab II - a complete control and monitoring system with external communication facilities

Sabroe packaged ammonia heat pump: Application areas

Page 24: SABROE packaged ammonia heat pump - systemlab.dksystemlab.dk/smartvarme/sabroe_pp.pdf · • Unisab II - a complete control and monitoring system with external communication facilities

Sabroe packaged ammonia heat pump: Application areas

Page 25: SABROE packaged ammonia heat pump - systemlab.dksystemlab.dk/smartvarme/sabroe_pp.pdf · • Unisab II - a complete control and monitoring system with external communication facilities

Sabroe packaged ammonia heat pump: Application areas

Page 26: SABROE packaged ammonia heat pump - systemlab.dksystemlab.dk/smartvarme/sabroe_pp.pdf · • Unisab II - a complete control and monitoring system with external communication facilities

Sabroe packaged ammonia heat pump: Application areas

Page 27: SABROE packaged ammonia heat pump - systemlab.dksystemlab.dk/smartvarme/sabroe_pp.pdf · • Unisab II - a complete control and monitoring system with external communication facilities

NSPAC HPC108STraditional design of heat pump unit

Page 28: SABROE packaged ammonia heat pump - systemlab.dksystemlab.dk/smartvarme/sabroe_pp.pdf · • Unisab II - a complete control and monitoring system with external communication facilities

Safe use of ammonia plants

SABROE & YORK will support the use of natural refrigerants - invest and develop products for the purpose only!

SABROE & YORK will support the use of R717 for many years to come - and is therefore reluctant to see this unique refrigerant fall into discredit due to lack of knowledge.