safal engineers & fabrication plot no. f -35, m. i. d. c ...safal engineers & fabrication, a...
TRANSCRIPT
Safal Engineers & Fabrication
Plot No. F -35, M. I. D. C. Shiroli,
Kolhapur 416 122 (Maharashtra)
Ph: +91 230-2469401;
Fax: +91 230-2469401
E-mail: [email protected]
Web site:- www.sefcranes.com
Safal Engineers & Fabrication, a partnership firm was
founded in year 1995. Setup by an enterprising technocrat,
having wide experience of 30 years in heavy construction
industry, in partnership with highly experienced person.
Being himself a postgraduate Automobile engineer, has
developed skills in design, fabrication, erection &
commissioning of equipment, working with his own hands.
The unit is situated in an Industrial area developed by Govt.
of Maharashtra, near Kolhapur in Western Maharashtra.
1) Shri. Wagare Rajaram BaluAge – 66 years
Experience : Around 38 Years experience in machine shop, and
Fabrication, Crusher Conveyors erection, fabrication
and commissioning of same. Experience in
construction equipment fabrication.
2) Shri. Joshi Chintamani Shankar Age – 70 years
Qualification : B.E. (Mech.), M.E. (Auto)
Experience : 45 years experience in construction industry, Equipment
fabrication and repairs, Maintenance and repairs of air
compressor, DG sets, Heavy Cranes, Concrete batching
plant, Transit Mixer etc. Design, fabrication &
Commissioning of small derrick cranes, DD winches,
special purpose machines etc. Experience in launching
of precast concrete girders for bridges. Developed &
fabricated 41 LPM @ 5 Kg/cm2 cement grout pump for
prestressed cables.
Personnel : -
3) Shri. Joshi Anup ChintamaniAge – 33 years Qualification : B. E. Electrical (with Dist.), Certified Energy AuditorExperience : Licensed electrical contractor. Experience in
industrial Electrification, substation, erection & commissioning, Worked with an electrical consultancy firm for 4 years.
Presently running his own electrical consultancy unit plus working in this firm.
Bio Data of Key Personnel-
1) Shri. Wagare Krishnat RajaramAge – 39 yearsQualification : B. Com.
Presently working in this firm.2) Shri. Wagare Sachin Rajaram
Age – 32 yearsQualification – : B. A.
Has completed AutoCAD 2000 CoursePresently working in this firm. Handles day-to-day work plus drawings.
Personnel : -
A) Factory Shed :- 1600 Sq.ft. covered shop + 1600 Sq.ft. open shed
with HOT Crane & 5200 Sq.ft. open space for
heavy fabrication & repairs.
B) Equipment : - All the required equipment for fabrication &
general machining avialable in house.
Required measuring & gauging instruments
available.
Our Works are in an Industrial Area where all other facility like
press shop etc is easily available. Field Testing Station (Govt of India)
is in our M.I.D.C. area where Material Testing facility (NABL Certified)
is available.
Infrastructure
Heavy fabrication jobs.
EOT Cranes, Jib Cranes to customer specifications
Shuttering Inner & Outer for well foundation for bridges, shuttering for superstructures.
Cutting edges for bridge foundation.
Chisels for bridge foundation rock cutting (Weighing about 2500 Kg.)
Single line, double line, grabs for sinking of bridge foundation well.
Special type of buckets for earthmoving machineries & hard facing for the same.
Well curb conical lining (made out of 10 or 12 mm thick. Plate) for bridges.
Low weight mechanical Clamshell Buckets for rehandling materials.
Import substitution for construction machinery like Batching Plant, Paver etc.
What we do :
Jib Crane shown here was supplied to Wartsila India Ltd,
Khopoli, Maharashtra in year 2006
Jib Crane 360 deg rotation, SWL 1 T, 5.5 M Jib Arm,
6 M Lift supplied to Wartsila India Ltd, Khopoli
Goliath crane was supplied to Wartsila IndiaLtd, khopoli
DGEOT
Crane
Supplied
To
Wartsila
India Ltd
Khopoli.
1 T SWL, 17.1 M Span, Class M 6 SGEOT crane in Steel
foundry. Working in M. I. D. C. Shiroli, Kolhapur
Crane shown alongside is an
EOT Grabbing Crane. This is in
use at Chloride Metals Ltd. (a
subsidiary of Exide India Ltd,
leading storage battery
manufacturer) for feeding
Scrap Batteries to crusher for
lead recovery.
Crane specifications are:-
SWL 4 T
GRAB - Double line clamshell
bucket
SPAN 13.85 M
Operation:- Cabin control
Grab shown is designed &
manufactured by Safal.
Clamshell bucket shown here is in use for handling scrap
batteries. This is used with EOT Crane. Grab with EOT Crane
supplied to Chloride Metals Ltd. Pune (A subsidiary of Exide
India Ltd)
2 Cub-M Grab, our product, shown alongside is 2-wire operation type, heavy duty with Cr-Mn cutting teeth for mucking operations in use with Continental Engineering Corporation, a Delhi based Construction company for their bridge project in Andhra Pradesh.
Crane shown above is Single girder EOT Crane with Underslung hoist.
SWL – 5 T, all electric with ‘Bonfiglioli’ Geared motors for LT Drive.
LIFT – 6 M, SPAN – 16.75 M
Two such cranes are working with George Fischer Piping Systems Pvt. Ltd.,
at their Ratnagiri (Maharashtra) unit.
Goliath double girder crane shown is developed for handling orbital welding machine for pipe welding. This is self propelled unit moving on rails laid on ground.
Specifications are Span 4 M , Lift 2 M , Long travel 14 MSupply to crane for welding & LT is through shrouded bus bars.
This crane is in operation in one of prestigious heavy machinery manufacturer in
Western Maharashtra.
Crane shown above is Double girder Goliath crane (converted from existing
EOT Crane) In this DGEOT crane we have added Legs + End carriage with
new separate LT drive unit for each End carriage.
SWL – 15 T, all electric.; LIFT – 8 M, SPAN – 12.2 M
This conversion was carried out for S. B. Reshellers Pvt. Ltd., Kolhapur.
Clamshell bucket seen here is 6
Cub-M 4-line mechanical operation.
6 Nos of such buckets were
supplied to Paradip Port Trust in
year 2005-2006.
Double drum Crab shown here
is for EOT Grabbing crane
supplied to Chloride Metals
Ltd.
ORANGE PEEL GRAPPLER
Shown alongside is an
ORANGE PEEL GRAPPLER.
This is 2-rope operation
mechanical type. This is
used on any crawler / EOT
grabbing crane used for
clamshell grab .
The capacity is 0.4 Cub-M.
This is supplied to a
construction company in
Maharashtra for removal of
granular material like
pebbles from bridge
foundation wells.
IMPORT SUBSTITUTION
Shown alongside is Concrete
Mixing Drum (Reversible
Type) for an imported batching
plant.
This was supplied to
Simplex Concrete Piling
Company Ltd. for their
National Highway 4-laning
project near Kolhapur.
We have also supplied to
them, Propeller chain, Track
pads for an imported Concrete
Paver.
PSC Girder Formwork made out of 4 mm thk MS sheet, backed byMS flat 12 X 50 & 6 X 50. This is made up of Straight plates & Chamferplates, with a view so that about 75 % of plates can be reused for other works.Supplied to:- Consolidated Construction Consortium Ltd, Bangaluru
(Karnataka)
Column shown above is used as support for centering truss in bridge construction. Ladder ‘A’ & ‘B’ are welded construction (fabrication in fixture), and on faces ‘C’ and ‘D’ have bolted bracings. Long members are ISA 75*75*6, welded bracings are ISA 35*5, bolted bracings are out of MS/TOR steel 20 mm dia bar. All bolts are M 12. Column is designed to carry 40 MT vertical load.
Pier forms 1300 mm diameter, supplied to a construction company in Pune, Maharashtra
Safal
Shown above is Machine base for SPM. Weight of base is 2500 Kg. Fabrication accuracy required is +/- 5 mm on overall dimensions.
DP test for flange welding of Wire rope drum. Test carried out for 5 T Hoist drum.
Thank you