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Safelift Height Safety Equipment Selection Specification Training Inspection Maintenance Safe Use RD352

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SafeliftHeightSafetyEquipment

SelectionSpecificationTrainingInspectionMaintenanceSafe Use

RD352

2 www.rossendalegroup.co.ukRD352

Products and ServicesHeight Safety Training 3Height Safety Harnesses 5Fall Arrest Lanyards 6Fall Arrest Blocks 7Height Safety Kits 8 – 9Tripods, Winches, Connectors 10Horizontal Safety Lifelines 11Authorised Repair Centre 11

Standards and RegulationsPersonal Protective Equipment Directive 89/686/EEC 12Designated use of personal protective equipment against falls from a height 12Components of personal protective equipment against falls from a height 13 – 14Component labelling 15Usage record – identity card 15Inspection before use, Periodic inspections, Manufacturer’s inspections 16Equipment usage period, Withdrawing equipment from use 17

Details of equipment inspection, usage periodand withdrawal from operationFull body harnesses 17 – 21Energy absorbers and lanyards 21 – 23Guided type fall arresters 24 – 26Connectors 26 – 28Anchor devices 28Tripods 28 – 30Horizontal anchor lines 30 – 31Work positioning belts 32 – 33Work positioning lanyards 34 – 35Retractable type fall arresters 36 – 37

Safe Use InstructionsInstructions for the Safe Use of Fall Arrest Safety Gear 38 – 39

Contents

3RD352

Falls from height are the biggest cause of workplacefatalities and one of the main causes of major injury.

Training is the cornerstone of height safety.Provision of suitable access and fall arrestequipment alone will not prevent all accidents dueto falls from height. Users need to be trained in riskassessment, safe systems of work and proper useof fall arrest equipment.

The Work at Height Regulations 2005 apply to anywork at a height where there is a risk of a fall liable tocause injury. This includes work below ground leveland at a low height. The Regulations place duties onemployers, the self-employed, and any person thatcontrols the work of others, who must ensure that –

• all work at height is properly planned andorganised;

• those involved in work at height are competent;

• the risks from work at height are assessed andappropriate work equipment is selected and used;

• the risks from fragile surfaces are properlycontrolled; and

• equipment for work at height is properly inspectedand maintained.

The HSE has determined a simple hierarchy formanaging and selecting equipment for work atheight. Employers must –

• avoid work at height where they can;

• use work equipment or other measures toprevent falls where they cannot avoid workingat height; and

• where they cannot eliminate the risk of a fall,use work equipment or other measures tominimise the distance and consequences ofa fall should one occur.

We can train you to work at height more safely.We aim to cover the type of equipment you use.Our ‘Working at Height’ courses target –

ResponsibilitiesThe employee has responsibilities too.An understanding and acceptance of theseresponsibilities by equipment users willresult in fewer accidents.

Avoiding MisuseMisuse due to ignorance is a major causeof accidents. The correct way to use eachtype of equipment is taught.

Course MaterialsLecture and discussion / Video films / Overheadslides / Samples of damaged and worn equipment.

Your Place or Ours?We have training centres at our branches.Alternatively we can come to your site and carryout exactly the same training program. We offermorning and afternoon classes and provide lunchwhen the classes are at our training centre.

Height Safety User’s GuideEach attendee is given a personal copy of ourpublication ‘Height Safety Equipment – Selection,Specification, Training, Inspection, Maintenance,Safe Use’, to help users continue to conductsafe practices.

Attendee CertificationFollowing an assessment test, each attendeeis provided with a certificate of training, witha duplicate copy for the employer.

Fault FindingWorn or damaged equipment is another majorcause of accidents. The ability of the user toidentify such faults can prevent accidents.

The syllabus includes –

• An overview of risks associated with workingat height;

• Legislation;

• Responsibilities of employers and employees;

• Risk assessment;

• Safe systems of work;

• Types of fall arrest systems and equipment;

• Types of restraint systems and equipment;

• Component labelling & user record – identity card;

• Inspection before use, periodic inspections,manufacturer’s inspections;

• Equipment usage period, withdrawing equipmentfrom use;

• Proper wearing of equipment;

• Details of equipment inspection, usage periodand withdrawal from operation for –

Full body harnesses

Energy absorbers and lanyards

Guided type fall arresters

Connectors & anchor devices

Tripods

Horizontal & vertical anchor lines

Work positioning belts and lanyards

Retractable type fall arresters

• Cleaning & storage;

• Safe and proper use of fall arrest equipment.

Height SafetyTraining Courses

4 www.rossendalegroup.co.ukRD352

HEIGHT SAFETY EQUIPMENT

We believe in total commitment to safety awareness, resulting in better working environments. We are dedicated to the understanding of customers’needs at all levels and offer a broad range of equipment designed with the exact requirements of the end-user in mind. Our comprehensive rangeof safety products is manufactured under ISO9001 accreditation and meets all relevant European CE standards.

Whether you have already purchased Safelift height safety products or are a potential user, instructionand training is a requirement as stated in the Work at Height Regulations 2005.

The Working at Height Regulations 2005Main points:-

• Working at height no longer means above 2 metres before PPE is required.The new regulations state “Where a person could fall a distance liable tocause personal injury”.

• Make sure you have done the following:i) Method statementii) Risk Assessment

• Have a rescue plan in place. Do NOT rely on the Emergency Services.

• Train people in the use of Fall Protection Equipment.

• Inspect Fall Protection Equipment (keep records).

NB: This is only a brief description of the regulations. For a full copy visit: www.hse.gov.uk or ask your Rossendale Group branch for ourcomprehensive guide ‘Safelift Height Safety Equipment - Also available online at www.rossendalegroup.co.uk

It’s your life... it’s our reputation.

Fall FactorsCalculating the potential fall distance:

When using a shock absorbing lanyard it is important to understandhow to calculate the potential fall distance to avoid contact with thelower level. The calculation below gives the minimum fall distancebetween the anchorage point of the lanyard and the lower level (asshown in Fall Factor 2)

This is calculated by allowing for:

• twice the length of the lanyard (to allow for the length of the lanyard and the height of the worker).• +1.75mtrs deceleration distance to allow for elongation of the shock absorber and any give in the lanyard.• +1mtr safety margin.• TOTAL = 6.75 mtr clearance required using a 2 mtr lanyard.

Best option�� Acceptable� Worst case!!

FALL

FACT

OR -

0

FALL

FACT

OR -

1

FALL

FACT

OR -

2

2 mtr lanyard

1.75mtr shock absorber

2 mtr worker

1 mtr safety margin

SafeliftHeightSafetyEquipment

RD352

SelectionSpecification

TrainingInspectionMaintenance

Safe Use

For full details ask for our‘Safelift Height Safety’ brochure,available from your Rossendale

Group branch or online atwww.rossendalegroup.co.uk

5RD352

HEIGHT SAFETY HARNESSESCM

HYP1

0

CMHY

P56

CMHY

P56A

CMHY

P10R

CMHY

P70

CMHY

PB70

Single pointharnessProduct code:CMHYP10

Single point full body, entrylevel harness, with rear ‘D’attachment point. Conformsto EN361.

CMHY

P35

Two pointharnessProduct code:CMHYP35

Two point full body harness withfront & rear ‘D’ attachmentpoints. Conforms to EN361.

CMHY

P36A

Two point quickconnect harnessProduct code:CMHYP36A

Two point full body harnesswith front & rear ‘D’ attachmentpoints with added benefit ofquick connect buckles.Conforms to EN361.

CMHY

P20

Three pointharnessProduct code:CMHYP20

Three point full body harness,with front ‘D’ and side ‘D’attachment points. Conformsto EN361, EN358.

Rescue harnessProduct code:CMHYP10R

Rescue harness with front andrear ‘D’ attachment points andwith added rescue anchoragepoint. Conforms to EN361.

Riggers harnessProduct code:CMHYP70

Five point full body harness.Conforms to EN361, EN358,and EN813.

Work positioningand sit harnessProduct code:CMHYPB70

Work positioning and sit harness.Conforms to EN358 & EN813.

Four point quickconnect harnessProduct code:CMHYP56A

Four point full body harnessc/w work positioning belt c/wquick connect buckles.Conforms to EN361 & EN358.

Four pointharnessProduct code:CMHYP56

Four point full body harnessc/w work positioning belt.Conforms to EN361 & EN358.

6 www.rossendalegroup.co.ukRD352

FALL ARREST LANYARDS

Product code: CMHLB1212 metre x 12mm restraint rope lanyard c/w 2 screw gate snap hooks,EN354

Product code: CMHABMLB1212 metre x 12mm rope lanyard c/w 2 screw gate connectors.

Product code: CMHABMLB121S1.5 metre x 12mm rope lanyard c/w 2 screw gate connectors.

Product code: CMHABMLB121scaff 2 metre x 12mm rope lanyard c/w 1

scaffold hook & 1 x screw gate connector.

Product code: CMHABMLB121Sscaff1.5 metre x 12mm rope lanyard c/w 1 scaffold hook & 1 x screw gate connector.

Product code: CMHABMLB102 2 metre x 12mm twin tail rope lanyard c/w 3 screw gate connectors.

Product code: CMHABMLB102scaff 2 metre x 12mm twin tail rope lanyard c/w 2 scaffold hooks & 1 screw gate connector.

Product code: *CMHAF130-022 metre work positioning device c/w shortener

Product code: *CMHAF130-044 metre work positioning device c/w shortener

ROPE WEBBING

Product code: CMHABMT2 metre webbing lanyard c/w 2 x screw gate connectors.

Product code: CMHABMTS1.5 metre webbing lanyard c/w 2 x screw gate connectors.

Product code: CMHABMTscaff2 metre webbing lanyard c/w 1 x scaffold hook and 1 x screwgate connector.

Product code: CMHABMTSscaff1.5 metre webbing lanyard c/w 1 scaffold hook and 1 x screwgate connector.

Product code: CMHABM2T2 metre twin tail webbing lanyard c/w 3 screw gateconnectors.

Product code: CMHABM2Tscaff2 metre twin tail webbing lanyard c/w 2 scaffold hooks & 1 x screw gate connector.

Product code: CMHABMLE1012 metre elasticated lanyard c/w 1 scaffold hook and 1 x screwgate connector.

Product code: CMHABMTC1.7 metre webbing lanyard. No connectors.

RESTRAINT

WORK POSITIONING

CMHABMLB121scaff

CMHABM2Tscaff

*Conformto EN358

*All webbing lanyards conform to EN354 & EN355

*All rope lanyards conform to EN354 & EN355

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Cable blocks 6 - 15 metre

Product code: CMHCR20066 metre fall arrest block with 4 mm diameter cable. Fitted as standardwith fall indicator in connector.

Product code: CMHCR2001010 metre fall arrest block with 4 mm diameter cable. Fitted as standardwith fall indicator in connector.

Product code: CMHCR2001212 metre fall arrest block with 4 mm diameter cable. Fitted as standardwith fall indicator in connector.

Product code: CMHCR2001515 metre fall arrest block with 4 mm diameter cable. Fitted as standardwith fall indicator in connector.

Cable blocks 20 - 28 metre

Product code: CMHCR3002020 metre fall arrest block with 4 mm diameter cable. Fitted as standardwith fall indicator in connector.

Product code: CMHCR3002525 metre fall arrest block with 4 mm diameter cable. Fitted as standardwith fall indicator in connector.

Product code: CMHCR3002828 metre fall arrest block with 4 mm diameter cable. Fitted as standardwith fall indicator in connector.

Webbing blocks

Product code: CMHWR20066 metre fall arrest block with 20 mm wide webbing. Fitted as standardwith fall indicator in connector.

Product code: CMHAH2102.25 metre mini retractor with 45 mm wide webbing. Fitted as standardwith fall indicator in connector.

CMHCR20010

CMHAH210

*All fall arrest blocksconform to EN360

FALL ARREST BLOCKS

8 www.rossendalegroup.co.ukRD352

KIT

- 1

KIT

- 2

KIT

- 3

Construction (2) kitProduct code: CMHYP04

Each kit contains:

1 x Two point harness1 x 2.2 metre webbing retractor1 x 600mm anchor sling1 x Kit bag1 x Test certificate

KIT

- 4

CMHYP35 Harness

CMHYP10 Harness

CMHB

CMHB

Scaffolders kitProduct code: CMHYP03

Each kit contains:

1 x Single point harness1 x 2 metre shock absorbing rope lanyard1 x Screw gate snap hook1 x Scaffold hook1 x Kit bag1 x Certificate of conformity

Basic kitProduct code: CMHYP02

Each kit contains:

1 x Single point harness1 x 2 metre shock absorbing rope lanyard2 x Screw gate snap hooks1 x Kit bag1 x Certificate of conformity

Restraint kitProduct code: CMHYP01

Each kit contains:

1 x Single point harness1 x 2 metre restraint rope lanyard2 x Screw gate snap hooks1 x Certificate of conformity

This kit is for RESTRAINT only. Not to be used for fall arrest.*

CMHLB121c/w 2 x CMHAZ011

CMHYP10Harness

CMHABMLB121c/w 2 x CMHAZ011

CMHYP10 Harness

CMHB

CMHABMLB121scaff

CMHAH210CMHAZ900060

HEIGHT SAFETY KITS

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KIT

- 5

KIT

- 6

KIT

- 7

Work positioning kitProduct code: CMHYP08

Each kit contains:

1 x Four point harness1 x 2 metre work positioning device1 x 2.2 metre webbing retractor1 x Kit bag1 x Certificate of conformity

KIT

- 8

Roofers kitProduct code: CMHYP07

Each kit contains:

1 x Two point harness1 x 20 metres of kernmantle rope1 x Rope grab1 x Shock absorber1 x 600mm anchor sling1 x Carrying case1 x Certificate of conformity

Crane maintenance kitProduct code: CMHYP06

Each kit contains:

1 x Two point harness1 x 2 metre twin tail shock absorbing

web lanyard.2 x Scaffold hooks1 x Screw gate snap hook1 x Kit bag1 x Certificate of conformity

Construction (3) kitProduct code: CMHYP05

Each kit contains:

1 x Two point harness1 x 10 metre fall arrest block1 x 600mm anchor sling1 x Carrying case1 x Certificate of conformity

CMHYP56 Harness

CMHYP35 Harness

CMHYP35 Harness

CMHYP35 HarnessCMHAZ900060

CMHAZ900060

CMHB

CMHAX322

CMHB

CMHAX322CMHCR20010

CMHABM2Tscaff

CMHAC010 & CMHAC101

CMHAF13002CMHAH210

HEIGHT SAFETY KITS

10 www.rossendalegroup.co.ukRD352

Tripod (1.5 mtr closed height)Product code: CMHTM8

Tripod with a working load limit of 500 kgs.Height to underside of 1340 - 2140 mm.Net weight 13.6 kgs. Conform to EN795

Tripod (1.75 mtr closed height)Product code: CMHTM9

Tripod with a working load limit of 500 kgs.Height to underside of 1340 - 2300 mm. Net weight 14.3 kgs. Conform to EN795

WinchesWinches with automatic brake c/w mounting bracket, cable diameter6.3 mm. With working load limit of 180 kgs. Net weight 13 kgs.Conform to EN1496

Product code: CMHRUP20 (20 mtr option)

Product code: CMHRUP25 (25 mtr option)

*Winch shown is for illustration only.

Steel snap hooksProduct code: CMHAZ011 (Screw gate snap hook, 18 mm opening)Product code: CMHAZ011t (Twist lock snap hook, 18 mm opening)Product code: CMHAZ017 (Screw gate snap hook, 25 mm opening)Product code: CMHAZ017t (Twist lock snap hook, 25 mm opening)Product code: CMHAZ018t (Twist lock snap hook, 27 mm opening)

Light alloy snap hooksProduct code: CMHAZ01t (Twist lock snap hook, 20 mm opening)Product code: CMHAZ014t (Screw gate snap hook, 25 mm opening)

Steel scaffold karabinerProduct code: RGK5 (Scaffold karabiner, 57 mm opening)

*All connectors conform to EN362

TRIPODS

WINCHES

CONNECTORSSnap Hook

ScaffoldKarabiner

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HORIZONTAL SAFETY LIFELINESHorizontal safety line systems give complete safety combined withworking freedom on any part of a structure. The systems traveleasily around corners or obstructions so movement isunrestricted. Dependent on size, the systems can support fromone to ten users at once.

Appropriate for use in energy, warehouse, construction, industrial,architectural applications.

Installation is fast and can be adapted to suit your requirementsand different positioning heights. Our customised software willcomprehensively calculate the system you require.

Rossendale Group provides a trained, authorised installationservice for horizontal safety lifelines.

Fall Arrest Block Authorised Repair and Certification Centre

Rossendale Group safety equipment service centres apply EN365:2004 - Personal Protective Equipment Against Fall From Height – Generalrequirements for instructions for use, maintenance, periodic examination, repair, marking and packaging.

Rossendale Group is authorised to • Service • Repair • Test • Certify

Fall arrest blocks manufactured by • Sala • G-Force • Yale

Authorisation follows • Engineer training • Manufacturer audit • ISO9001 certification • LEEA audit

Before Maintenance After MaintenanceFall arrest blocks are received in various conditions But they always go out in the same as-new, inspected, repaired,

tested, certified, SAFE condition

Standard maintenance schedules for fall arrest blocks carried out by Rossendale Group under EN365:2004, LOLER and PUWER include –At 6 monthly intervals • Visual inspection • Replacement of safety decals as required • Full pull-out test including activation of the arrest systemand engagement of the pawl • Certification.At 12 monthly intervals • All the work carried out at the 6 monthly maintenance, plus • Full strip-down inspection of all parts and replacement ofmanufacturer recommended service parts, lubrication as required and repainting.

The customer is reminded of his legal responsibility to provide operator training (under PUWER and MHSWR). Working at Height and Safe Useof Lifting Equipment training courses, are available from Rossendale Group.

AUTHORISED REPAIR CENTRE

The Safelift Palm Link’s automaticdouble closing and lockingmechanism gives the user the

flexibility to attach or detach fromthe system with ease and safety

12 www.rossendalegroup.co.ukRD352

Personal ProtectiveEquipment Directive89/686/EEC

Designated use ofpersonal protectiveequipment against falls from a height

• EN 341:1999 – Personalprotective equipment againstfalls from a height –Descender devices

• EN 353–1:2002 – Personalprotective equipment againstfalls from a height – Part 1:Guided type fall arrestersincluding a rigid anchor line

• EN 353–2:2002 – Personalprotective equipmentagainst falls from a height – Part 2: Guided type fallarresters including aflexible anchor line

• EN 354:2002 – Personalprotective equipment againstfalls from a height – Lanyards

• EN 355:2002 – Personalprotective equipmentagainst falls from a height –Energy absorbers

• EN 358:1999 – Personalprotective equipment forwork positioning andprevention of falls froma height – Belts for workpositioning and restraint andwork positioning lanyards

• EN 360:2002 – Personalprotective equipmentagainst falls from a height –Retractable type fall arresters

• EN 361:2002 – Personalprotective equipmentagainst falls from a height –Full body harnesses

• EN 362:2004 – Personalprotective equipmentagainst falls from a height –Connectors

• EN 363:2008 – Personalfall protection equipment – Personal fall protectionsystems

• EN 364:1992 – Personalprotective equipment against falls from a height – Test methods

• EN 365:2004 – Personalprotective equipment againstfalls from a height – Generalrequirements for instructionsfor use, maintenance,periodic examination, repair,marking and packaging

• EN 795:1996 – Protectionagainst falls from a height –Anchor devices –Requirements and testing

• EN 813:1997 – Personalprotective equipment forprevention of falls froma height – Sit harnesses

• EN 1497:2007 – Personalfall protection equipment –Rescue harnesses

• EN 1891:1998 – Personalprotective equipment forthe prevention of fallsfrom a height – Lowstretch kernmantel ropes

The Working at Height Regulations 2005 apply “where a personcould fall a distance liable to cause personal injury”. Working atheight no longer means above 2m before PPE is required.

Personal protective equipment against falls from a height is amethod of protecting a person working in a location where thereis a risk of falling and where other methods of protection, suchas organisational solutions eliminating the need to be present ina hazardous zone or group protective measures like protectivebarriers and safety nets cannot be used.

The purpose of personal protective equipment is to protect theuser against falls from a height and to safely slow down theperson’s fall to a complete stop.

Forces which occur when the fall is decelerated are dynamic andthe loads on all elements of equipment protecting against fallsfrom a height are very high.

The safety of the user depends on the correct operation of eachequipment component, but also on the ability to choose the correctspecific equipment depending on the conditions and the type ofwork being done, and then on the skills of using the system selected.

Knowledge on how to use equipment obtained through training,looking through and understanding the operating manual attachedto every device, regular inspection of the equipment, and itscorrect maintenance and storage lay the foundations for the safeuse of personal protective equipment against falls from a height.

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Components of personal protectiveequipment against falls from a height

Personal protective equipment against falls from a heightconsists of several components which are connected with oneanother to safely brake the person’s fall to a complete stop.

The equipment (Fig. 1) comprises: • A full body harness compliant with EN 361. The full bodyharness is the only device permitted to hold the humanbody and protect it from falls during work at heights.

• The connecting/energy absorbing subsystem mounted to theD-ring of the full body harness and to the anchorage point forthe equipment. The job of the connecting/energy absorbingsubsystem is to stop the falling person and to absorb (reduceto a safe value permitted under EN 363, i.e. to the maximumof 6 kN) the force exerted on the person while the fall isdecelerated. Depending on the nature and the conditions ofwork, such as the height at which the employee works, theminimum free space below the working location, the directionas well as the range and frequency of the worker’smovements, the appropriate connecting/energy absorbingsubsystem must be selected. Every connecting/energyabsorbing subsystem must consist of a connecting element,e.g. a lanyard, a guide (working rope) with a guided type fallarrester and an energy absorber. Connecting/energyabsorbing subsystems include:

– energy absorbers with a rope compliant with EN 355 and EN 354

– guided type fall arresters on a flexible guide compliant with EN 353–2

– guided type fall arresters on a rigid guide compliant with EN 353–1

– guided type fall arresters compliant with EN 360

• Connectors (karabiners, snap hooks, safety hooks) compliantwith EN 362. Connectors are used to connect particularsystem elements into one whole, e.g. they connect theconnecting/energy absorbing subsystem to the full bodyharness and then to the equipment anchorage point.

• A structural anchor point compliant with EN 795. Theconnecting/energy absorbing subsystem connected with thefull body harness is fixed to the anchor point. The anchorpoint should be located above the user and should be of ashape and design which prevents spontaneous, accidentaldetachment of the protective equipment. The minimum staticstrength of the anchor point should be 10 kN.

Fig. 1

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Every connecting/energy absorbing subassembly must becomposed of a joining element, such as a safety lanyard, guide (or working lanyard), equipped with a guided type fall arrester and the element absorbing energy, created while preventing the fall – for example an energy absorber. The use of a safetylanyard for preventing falls, without the energy absorber, maylead to an abrupt stop and exposing the person falling to the risk of withstanding the force of magnitude up to 10kN. Thecomparison of preventing the fall with energy absorber and alanyard and with the lanyard on its own is presented in theillustration below. Fig. 2 illustrates the magnitudes of forcecreated while preventing falls, with and without the use of the energy absorber.

Components of personal protectiveequipment against falls from a height (cont.)

Fig. 2

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Every component of personalprotective equipment againstfalls from a height should beclearly labelled in accordancewith the EN 365 standard (Fig. 3). The label shouldcontain at least the following:

Componentlabelling

Usage record– identity card

The usage record is adocument that must be keptfor components of thepersonal protective equipmentagainst falls from a height.

• Equipment without a filledout usage record should not be used.

• The usage record is filledout prior to the firstoperation of the equipment.

• All equipment details, suchas the serial number, user’sname, production date,purchase date and date ofregistry for use must becompleted in the usagerecord prior to first usingthe device.

• The sheet is filled out by theemployer’s representativeresponsible (andauthorised) for managingthe protective equipment.

A – the device name (type); B – its catalogue number; C – the number of the

European standard met bythat device;

D – the serial (or batch)number;

E – the CE mark with thenumber of the notifiedbody responsible forcontrolling the deviceproduction;

F – manufacturer’s ordistributor’s marking;

G – the pictogram: read themanual before use.

The label of the device mustbe clear and make it possibleto identify the device and itsusage record in which thedata of the device shouldbe recorded.

• The usage record shouldalso contain entries aboutperiodic inspections, repairsand information onequipment withdrawal fromoperation (Fig. 4).

• If the card of a device whichhas been registered foroperation shows no entryof a periodic inspection formore than 12 months, thedevice must be withdrawnfrom operation.

• In such a case, or if thedevice has no usage recordat all, it should undergo themanufacturer’s inspectionprocedure during which thefurther permissibleoperation period of thisdevice will be established.

• This applies only toequipment in goodcondition which has notdecelerated a fall. In everyother case the equipmentshould be withdrawn fromoperation and destroyed.

16 www.rossendalegroup.co.ukRD352

Prior to each use of personalprotective equipment againstfalls from a height (even if theequipment is new and to beused for the first time), everycomponent of the system tobe used should be preciselyvisually inspected.

Should any mechanical, heator chemical damage to theequipment be found, thatequipment must not be used.Also, if it turns out(sometimes in the case ofbrand new, so far unusedequipment too) that someelement of that component ismissing, e.g. a buckle or a beltin the full body harness, thatcomponent must bewithdrawn from operation.

Should there be any doubtsabout the condition or thecorrect operation of theequipment, that equipmentmust not be used. The visualinspection of the equipment ismade by its user.

Periodically, no less thanonce every 12 months,the equipment previously registered for operation mustundergo a periodic inspection.If the equipment is used veryoften or in unfavourableconditions, such as highparticulate loads or a humid or oily environment, it shouldbe inspected more frequently,even every 2–3 months.

Periodic inspections should be made by the employer’srepresentatives responsible for protective equipmentmanagement.

They should have theexperience and knowledgeneeded to correctly assess thecondition and the operation ofequipment protecting againstfalls from a height. Inspectionsmay also be made by theequipment manufacturer or its authorised representative.

All information about periodicinspections should be enteredin the usage record of everydevice. Entries of periodicinspections should be made bythe employer’s representativesresponsible for protectiveequipment management.

After 5 years of use, equipmentshould undergo amanufacturer’s inspection,during which the furtherpermissible period for usingthis equipment will beestablished. The manufacturer’sinspection may only be made bythe equipment manufacturer orits authorised representative.

Some equipment components,such as lanyards or energyabsorbers must be withdrawnfrom operation after 5 years and scrapped – physicallydestroyed so that thedecommissioned item cannotbe accidentally reused.

An exception is made forretractable type fall arresters(compliant with EN 360) which,due to their complex design,should undergo amanufacturer’s inspection atleast once every 12 months.This inspection includesdismantling the entire device, its maintenance and inspectingall its components.

All information about themanufacturer’s inspectionsshould be entered in the usagerecord of the device. Entries ofperiodic inspections should bemade by the equipmentmanufacturer or its authorisedrepresentative.

Inspection before use

Periodicinspections

Manufacturer’sinspections

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Equipmentusage period

Withdrawingequipmentfrom use

Full bodyharnessEN (361)

Personal protective equipmentagainst falls from a height maybe used for the maximum of5 years counted from the datethe device is first registered foruse. After this period expires,the equipment should bewithdrawn from use in order to undergo a manufacturer’sinspection.

Some equipment components,such as lanyards, energyabsorbers and textile workingropes should be withdrawnfrom use and scrapped after 5 years of use.

An exception is made forretractable type fall arresters(compliant with EN 360) forwhich the usage period is notspecified on condition that theyundergo a manufacturer’sinspection at least once every12 months from the momentthey were registered for use.

All information about thepermissible further usageperiod of a given device isrecorded in its operatingmanual, which the user mustread before using the device.

Personal protective equipmentagainst falls from a heightshould be withdrawn from use after 5 years of usecounted from the date thedevice was first registered for use. The withdrawnequipment should undergoprocedures documented in its operating manual.

Equipment should also bewithdrawn from use if duringits inspection or use there isany doubt about its conditionor correct operation.

Such equipment should beimmediately withdrawn fromuse and scrapped – physicallydestroyed so that the itemwithdrawn from use cannot be accidentally reused if ithas decelerated a fall.

• The full body harness (Fig. 5) represents one of the basic elementsof personal protectiveequipment against fallsfrom a height.

• A full body harness is theonly device permitted tohold the human bodyduring work at heights.

• A full body harness mustcomply with the EN 361standard.

• A full body harness is made of webbing properlysewn together and held byconnecting and adjustmentbuckles.

• The full body harness mayfeature a rear or a frontanchorage point. Anchoragepoints of a full body harnessdesigned for connectingequipment protectingagainst falls may have theform of D–rings or loopsand must be marked withthe capital letter "A" (Fig. 6).

Fig. 5

Fig. 6

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A full body harness may beadditionally equipped witha work positioning belt(compliant with EN 358) aswell as fulfil the function of a sit harness (compliant withEN 813). Some full bodyharnesses may include anadditional element (e.g. aspecial anchorage loop)which allows them to be used as rescue harnesses (EN 1497). See Fig. 7.

Full bodyharness (cont.)

Full bodyharnessinspection

Fig. 7

• Before the full body harness is used, its operatingmanual must be readcarefully and understood.Its labels and usage recordshould also be checked.

• The identifying data of thedevice (catalogue number,serial number, production date etc.) should be filledin the usage record. If thedevice is to be used for thefirst time, the identifyingdata of the device and thedate of registering it foruse should be entered.

• If the harness had beenused previously, the date ofthe last periodic inspectionshould be checked. If morethan 12 months haveelapsed since the date ofthe last recorded periodicinspection (or the recordeddate of registering it for use), the harness should not be used.

It should immediately bewithdrawn from operation and undergo a detailedmanufacturer’s inspection.

• Prior to each use of a bodyharness (even a new onenever used before), itshould be subjected to adetailed visual inspection.The visual inspection before use is made by the harness user.

Periodically, no lessfrequently than once every12 months, the full bodyharness previouslyregistered for operationmust undergo a periodicinspection. Periodicinspections may beperformed by theemployer’s representativeresponsible (andauthorised) for protectiveequipment management.

• The manufacturer’sinspection may also becompleted by theequipment manufacturer or its authorisedrepresentative.

During every inspection, the condition of all elementsmaking up the full bodyharness must be checked. If any element of theharness is missing, thedevice should be withdrawnfrom use.

• It should be checked thatthe harness has not beenrepaired by the user.

A harness showing signs of do–it–yourself repair ormodification should bewithdrawn from operation.See Fig. 8.

• The condition of all webbingof the harness along its entire length should bechecked in detail.

Any, even the smallest cuts,burns or damage to thewebbing is unacceptable.

• The flexibility of thewebbing should be checked.

Webbing should be equallyflexible throughout itslength. If a belt is more rigidor more flexible in somespots, this may indicate thatchemical or heat damagehas occurred and thestructure of the materialhas been damaged.

• Local discolouring ofwebbing may also indicatechemical damage.

• The belts should be of thesame width along theirentire length. It is notpermissible for the samebelt to be of different widthin different places.

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Harnesses showingsuch damage must beimmediately withdrawnfrom operation.

• Full body harness webbingshould not be painted ormarked in any way withpaint, markers or otherchemicals. See Fig. 9.

• The only acceptable, visiblechange in the appearanceof the harness is light,superficial soiling withoutany impact on the strengthof the webbing.

Sometimes single fibres ofthe webbing can be seen tohave been pulled out slightlyfrom the surfaces ofwebbing of used harnesses.

Such fibres must not becut or burned off.

• If they are small surfacechanges, the harness maybe accepted for furtheroperation.

• All stitching of the harnessmust be checked. Threadsshould not be cut, partiallyburned, pulled out orpartially ripped. See Fig. 9.

Fig. 8

Fig. 9

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• All buckles, belt loops andelements at the intersectionsof belts should be checked.It is important that allanchorage elements towhich equipment protectingagainst falls from a heightcan be mounted should belabelled with the capitalletter "A".

The buckles should bechecked for cracks,deformations or corrosion.All buckles should bechecked to see if they arefixed permanently andcannot be disassembledfrom the harness. See Figs 10 and 11.

• No plastic elements, suchas belt loops or elements atbelt intersections may becracked, partially brokenor deformed. See Fig. 12

• Any damage to anchorage,connecting or adjustmentbuckles as well as otherelements of the bodyharness has a direct impacton its strength and thesafety of its use.

Consequently, if anydamage to the harness isdetected or there is anydoubt about its goodcondition or operation, theharness should immediatelybe withdrawn from use.

If the condition of theharness is uncertain, theharness should be sent tothe manufacturer or itsauthorised representativefor assessment andpossible further acceptancefor operation.

Full bodyharnessinspection(cont.)

• However, if it is certain thatthe damaged harness isunsuitable for use, it shouldbe scrapped, e.g. by cuttingthe belts and taking theharness apart so that itcannot be used accidentally.

• All operations such asperiodic inspections,withdrawal of the harnessfrom use, recorded damageor completed repairs shouldbe entered in the usagerecord of the device.

Fig. 11

Fig. 12

Fig. 10

21RD352

Usage period and withdrawal of harnesses from operation

Energy absorber (EN 355) and lanyard (EN 354)

Fig. 13

Fig. 14a

Fig. 15

Fig. 14b

A harness may be used for aperiod of 5 years starting fromits first registry for use. After5 years of use, the full bodyharness should be withdrawnfrom use and undergo amanufacturer’s inspection,during which the furtherpermissible period for usingthis equipment will beestablished. Themanufacturer’s inspectionmay be performed only by theequipment manufacturer or itsauthorised representative.

A full body harness should bewithdrawn from use if duringits inspection or use there isany doubt about its conditionor correct operation.

A full body harness that has decelerated a fall from a height should immediately be withdrawn from use andscrapped – physicallydestroyed so as to exclude the accidental reuse of the harness.

An energy absorber compliantwith EN 355 connected with alanyard compliant with EN354 forms the simplest, basicconnecting/energy absorbingsubsystem used as part ofpersonal protective equipmentagainst falls from a height (Fig. 13).

• The maximum length of theenergy absorber connectedwith the lanyard, including the connectors (snaphooks) and rope terminalscannot exceed 2m.

• The energy absorber ismade of specially sewn orwoven webbing.

• During a fall the webbing istorn, absorbing the energyreleased during decelerationof the fall and reducing it to safe a level for theequipment user.

• A lanyard only, without anenergy absorber, should notbe used to protect against afall from a height.

An energy absorber with alanyard is most frequentlyemployed while securingworks performed on a single(stationary) spot. This is adirect consequence of themaximum allowed length ofthe set at 2m (Fig. 14 a)

An energy absorber with alanyard is also employedwhere horizontal anchor linesare used (both stationary andportable). An energy absorberwith a lanyard is thenconnected to the anchor rope,letting the user move alongthe rope, in the horizontalplane (Fig. 14 b)

An energy absorber with adouble (twin) lanyard maybe used while climbing, forexample on trussconstructions, or scaffoldings.The user changes one lanyard while climbing, at the sametime being attached to theother one. See Fig. 15.

22 www.rossendalegroup.co.ukRD352

Before the energy absorber isused, its operating manualmust be read carefully andunderstood.

• The labelling of the energyabsorber as well as itsusage record should bechecked.

• The details identifying thedevice (catalogue number,serial number, productiondate etc.) should be filledout in the usage record. Ifthe device is to be used forthe first time, the identifyingdata of the device and thedate of registering it foruse should be entered.

Inspections of anenergy absorberwith a lanyard

If the energy absorber andthe lanyard have been usedpreviously, the date of thelast periodic inspectionshould be checked.

If more than 12 monthshave elapsed since the dateof the last recorded periodicinspection (or the recordeddate of putting the deviceinto use), the energyabsorber should not be used.

It should immediately bewithdrawn from operationand subjected to a detailedmanufacturer’s inspection.

• Prior to each use of anenergy absorber (even abrand new one never usedbefore), it should besubjected to a detailedvisual inspection. The visualinspection before use ismade by the energyabsorber user.

• Periodically, no lessfrequently than once every12 months, the energyabsorber previouslyregistered for operationmust undergo a periodicinspection.

Periodic inspections may be performed by theemployer’s representativeresponsible (andauthorised) for protectiveequipment management.

The periodic inspection may also be completed bythe equipment manufactureror its authorisedrepresentative.

• It should be checked thatthe energy absorber has notbeen repaired by the user.

An energy absorbershowing signs of do–it–yourself repair ormodification should bewithdrawn from use.

• Energy absorbers areequipped with transparentplastic shells which coverthe bodies of absorbers.During the inspection itshould be checked that theshell is not damaged,cracked or cut.

It should be checked thatsigns of moisture, dirt ormould are not visible underthe shell.

An energy absorber with a damaged shell must beimmediately withdrawnfrom operation.

• It should be checked thatthe energy absorber is notpartially open and that itselements do not protrudeout of the shell. See Fig 16.

The webbing from which the energy absorber is made must not be damaged,partially burnt or cut. Any discolouration ordifferences in the structure of the webbing (e.g. itsflexibility) suggest chemical or heat damage.

Check the anchoring loops of the energy absorber andthe visible stitching. Stitchesmust not be pulled out, cutthrough or partially ripped out (Fig. 17).

If the energy absorber isconnected to a lanyard, theconnection between these twocomponents must be checkedin detail.

• The lanyard should bechecked along its entirelength. No cuts, burns ordamage to the lanyard areacceptable, however small.See Fig. 18.

The flexibility of the lanyardshould be checked.

The lanyard should beequally flexible throughoutits length.

If a lanyard is more rigid ormore flexible in some spots,this may indicate thatchemical or heat damagehas occurred and thestructure of the material has been damaged.

• Local discolouring of thelanyard may also indicatechemical damage. Thelanyard should be of thesame diameter along itsentire length. It is notpermissible for the lanyardto be of different diametersin different places. See Fig. 19

• If the lanyard is made ofwebbing, its width shouldbe checked to see if it is thesame throughout its length.

It is not permissible for thewebbing to be of differentwidths in different parts ofthe lanyard.

• The flexibility of webbingshould be checked just aswith lanyards made oftextile ropes.

• The anchorage loops,stitching, splices andthimbles of lanyards should be checked.

Fig. 16

Fig. 17

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Usage period andwithdrawal from use of an energy absorberwith a lanyard

• Stitches must not be pulledout, cut through or partiallyripped out.

The protection of stitchesand splices should bechecked for mechanical,heat or chemical damage.

• It is unacceptable forthimbles to be missing ifthe lanyard included them.

• If the lanyard has anadjustment buckle, itsoperation should bechecked. The buckle shouldbe checked for cracks,deformations or corrosion.

The buckle should bechecked to see if it is fixedpermanently and cannot bedisassembled from thelanyard. See Fig. 20.

• An energy absorber and a lanyard should bewithdrawn from operationimmediately if any damageis found.

• The absorber and lanyardshould also be withdrawnfrom operation is there areany doubts about their good condition andoperation. It is prohibitedto use an energy absorbershowing signs of havingdecelerated a fall.

• All operations such asperiodic inspections, thewithdrawal of the devicefrom use, recorded damageor completed repairs shouldbe entered in the usagerecord of the device.

Fig. 18

Fig. 19

Fig. 20

After 5 years of use, an energyabsorber with a lanyard mustbe withdrawn from use andscrapped – physicallydestroyed to prevent theaccidental reuse of such anenergy absorber.

An energy absorber with alanyard should be withdrawnfrom use if during itsinspection or use there is anydoubt about its condition orcorrect operation.

An energy absorber with alanyard that has decelerateda fall from a height shouldimmediately be withdrawnfrom use and scrapped –physically destroyed so as toexclude the accidental reuseof this energy absorber.

24 www.rossendalegroup.co.ukRD352

Guided type fallarrester including a flexible anchorline (EN 353–2)

Inspectionsof theguided typefall arrester

• Guided type fall arrestersincluding flexible anchorlines are connecting/energyabsorbing subsystems usedto decelerate and absorbthe energy of a fall.

• A device compliant withEN 353–2 consists of a fallarrester mechanism (ropegrab) and a flexible anchorline, i.e. a vertical line thatis clamped. Fig.21

• The fall arrester mechanismslides along the flexibleanchor line as the usermoves. During a fall, themechanism locks (clamps)on the rope.

The fall arrester mechanismmay be fitted with anadditional, external energyabsorber. If the fall arresteris designed so that it fulfilsthe function of absorbingthe energy of the fall, then itdoes not have an additional,external energy–absorbingcomponent. see Fig 22.

The fall arrester mechanismis connected to theanchorage point of the fullbody harness using a snaphook or a karabiner. Thesnap hook may bepermanently incorporatedinto the energy absorber.

• The fall arrester mechanismmay be designed so that it can be disconnected from and connected to inany place on the flexibleanchor line.

Such an arrester can beused with lines of variouslengths.

It should be noted that thefall arrester should be usedonly with lines designed forthis purpose, of theappropriate diametercompliant with the applicableEuropean standard.

• If the guided type fallarrester constitutes a readyset (the mechanism ispermanently mounted on ananchor line and cannot betaken off), the set cannot betaken apart or modified.

• It is prohibited to take thearrester off a line and moveit to another.

• It is also prohibited toshorten the line used in a given device (set).

• Before the guided type fall arrester is used, itsoperating manual must be read carefully andunderstood.

• The labelling and the usagerecord of the device shouldbe checked. The detailsidentifying the device(catalogue number, serialnumber, production dateetc.) should be filled out inthe usage record.

• If the fall arrester can betaken off the anchor line, it should have its own,separate usage record. The anchor line should alsohave such a record. In thiscase, all the requiredinformation about thedevice must be written in both usage records.

• If the device is to be usedfor the first time, theidentifying data of the deviceand the date of registeringit for use should be filled in.If the device had been usedpreviously, the date of thelast periodic inspectionshould be checked.

If more than 12 monthshave elapsed since the dateof the last recorded periodicinspection (or the recordeddate of putting the deviceinto use), its should not be used.

It should be withdrawn fromoperation immediately andsubjected to the procedureof a detailed manufacturer’sinspection.

• Prior to each use of aguided type fall arrester(even a brand new onenever used before), itshould be subjected to adetailed visual inspection.The visual inspection beforeuse is made by the fallarrester user.

Fig. 21

Fig. 22

25RD352

Periodically, no less thanonce every 12 months, aguided type fall arresterpreviously registered foroperation must undergo aperiodic inspection.

Periodic inspections may be performed by theemployer’s representativeresponsible (andauthorised) for protectiveequipment management.

The periodic inspection mayalso be completed by theequipment manufacturer orits authorisedrepresentative.

• It should be checked thatthe device has not beenrepaired by the user.

A device showing signs ofdo–it–yourself repair ormodification should bewithdrawn from use.

The guided type fall arrestershould be checked formechanical damage,deformation, corrosion orexcessive wear of itsindividual components.

All rivets, hinges, springs,locking or adjustmentmechanisms should be checked for their correct operation.

All, even minor mechanicaldamage, deformation or anydoubts about the conditionor operation of the arrester,give grounds for itsimmediate withdrawal from use.

• If the arrester is equippedwith a textile energyabsorber, that absorbermust undergo a detailedinspection. See Fig. 23

• During the inspection itshould be checked that theshell covering its body isnot damaged, cracked orcut through. It should bechecked for signs ofmoisture, dirt or mouldvisible under the shell.

An arrester with an energyabsorber with a damagedshell must be withdrawnfrom operation immediately.

It should be checked thatthe energy absorber is notpartially open and that itselements do not protrudeout of the shell.

The webbing from whichthe energy absorber ismade must not bedamaged, partially burnt or cut.

Any discolouration ordifferences in the structureof the webbing (e.g. itsflexibility) may suggestchemical or heat damage.Check the loops of theenergy absorber and thevisible stitching. Thestitches must not be pulledout, cut through or partiallyripped out. See Fig. 17.

• Any damage to the energyabsorber incorporated in thefall arrester give grounds forthe immediate withdrawal ofthe arrester from use.

• The anchor line (guide)should be checked alongits entire length. Any, eventhe smallest cuts, burnsor damage to the line areunacceptable. The flexibilityof the line should bechecked.

The line should be equallyflexible throughout itslength. If the line is morerigid or more flexible insome spots, this mayindicate that chemical orheat damage has occurredand the structure of thematerial has been damaged.See Fig. 18, 19.

Local discolouring of theguide also suggestschemical damage. The line should be of the same diameter along itsentire length. It is notpermissible for the line to be of different diameters in different places.

• The anchoring loops,stitching, splices andthimbles of the line shouldbe checked. The stitchesmust not be pulled out, cutthrough or partially rippedout. The protection ofstitches and splices shouldbe checked for mechanical,heat or chemical damage.See Fig. 20.

It is unacceptable for thethimbles to be missing if theline included them. Anchorlines (guides) used inguided type fall arrestersmust have terminals whichprevent the fall arresterfrom sliding off the lineduring use. See Fig. 24.

If the line is missing aterminal, it must bewithdrawn from useimmediately.

• During every inspection, theoperation of the fall arrestermechanism must bechecked. For this purpose,the upper end of the lineshould be fixed to a stableelement of a solid structure.The fall arrester should beput on the line and thenchecked whether it canmove freely up and downthe line.

Then the operation of thefall arrester mechanismshould be checked bypulling the blocking leverdown hard. The arrestershould lock on the line. See Fig. 25.

Any incorrect action of thedevice, such as itsspontaneous locking on theline during shifting or any

slipping of the locked,loaded arrester along theline means the device mustbe immediately withdrawnfrom use.

• A guided type fall arrestershould also be withdrawnfrom operation if there areany doubts about its goodcondition and operation.

• It is prohibited to use adevice showing signs ofhaving decelerated a fall.

• All operations such as theperiodic inspections,withdrawal of the devicefrom use, recorded damageor completed repairs shouldbe entered in the usagerecord of the device.

Fig. 23

Fig. 24 Fig. 25

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Usage period andwithdrawal of the guided type fall arrester from operation

Connectorinspections

Connectors (snaphooks, karabiners,hooks) (EN 362)

• After 5 years of operation,the guided type fall arrestershould be withdrawn fromuse and undergo amanufacturer’s inspection.During the inspection, thefabric energy absorber (if fitted to the fall arrester)will be replaced.

• The fabric clamped rope(guide) will also be replacedwith a new one. The furtherpermissible period of use ofthe device will bedetermined during themanufacturer’s inspection.The manufacturer’sinspection may only bemade by the equipmentmanufacturer or itsauthorised representative.

• The fall arrester should also be withdrawn from use if during its inspectionor use there is any doubtabout its condition orcorrect operation.

• A guided type fall arrester(the fall arrestermechanism, anchor line,snap hooks) that hasdecelerated a fall from aheight should beimmediately withdrawnfrom use and scrapped –physically destroyed so asto exclude the accidentalreuse of this device.

Connectors compliant with EN 362 (Fig. 26) are gatecomponents used to connectparticular elements ofpersonal protective equipmentagainst falls from a height intoone whole, e.g. they anchorthe connecting/energyabsorbing subsystem to thefull body harness and then tothe equipment anchoringpoint. See Fig. 26. Connectorsmay also constitute integral,inseparable parts of acomponent, e.g. snap hooksin the energy absorber with alanyard. Connectors may beof different constructiondepending on the shape of the load bearing structure, the size of the opening, thematerial they are made of, as well as the design of thegate and the type of lockingmechanism. See Fig. 27.

• Before a connector is used,its operating manual mustbe read carefully andunderstood. The labellingand the usage record of thedevice should be checked.

The details identifying thedevice (catalogue number,serial number, productiondate etc.) should be filled inthe usage record. If thedevice is to be used for thefirst time, the identifyingdata of the device and thedate of registering it foruse should be entered.

• If the connector has beenused previously, the date ofits last periodic inspectionshould be checked.

If more than 12 monthshave elapsed since the dateof the last recorded periodicinspection (or the recordeddate of putting theconnector into use), itshould not be used.

It should be withdrawn fromoperation immediately andsubjected to a detailedmanufacturer’s inspection.

• Prior to each use of theconnector (even a brandnew one never used before),it should undergo a detailedvisual inspection. The visualinspection before use ismade by the connector user.

Periodically, no less thanonce every 12 months, theconnector previouslyregistered for operationmust undergo a periodicinspection. Periodicinspections may beperformed by theemployer’s representativeresponsible (andauthorised) for protectiveequipment management.

Fig. 26

Fig. 27

27RD352

The periodic inspection may also be completed bythe equipment manufactureror its authorisedrepresentative.

• It should be checked thatthe device has not beenrepaired by the user. Adevice showing signs of do–it–yourself repair ormodification should bewithdrawn from use.

• All procedures of connectorinspection should beconducted both when theconnector is a separate,independent device, andwhen it forms part of aready subsystem, e.g. anenergy absorber with alanyard.

• The connector should bechecked for mechanicaldamage, deformation,corrosion or excessive wear of its individualcomponents.

All rivets, hinges, springs,and the interlockingmechanism should bechecked for correctoperation. All, even thesmallest mechanicaldamage, deformation or anydoubts about the conditionor operation of theconnector form grounds forits immediate withdrawalfrom use. See Fig. 28.

• The operation of the gateand the interlockingmechanism should bechecked. After theinterlocking mechanism is released, the gate shouldautomatically close theconnector. If the gatedoesn’t close automatically,the connector should bewithdrawn from use (see Fig. 29).

In the closed position, theinterlocking mechanismshould prevent thespontaneous opening of the gate.

Sometimes, signs of lightcorrosion may appear onthe surface of connectors.

If this is only superficial, theconnector can be acceptedfor further use. However, ifthe corrosion could bedetrimental to the strengthof the load–bearingstructure or the conditionand the correct operation ofthe gate and the interlockingmechanism, the connectormust be immediatelywithdrawn from operation.

• Sometimes connectors havea fall marker (indicator). If the indicator is damagedor deformed, the connectormust be withdrawn fromoperation immediately. It is prohibited to use aconnector showing signs of having decelerated a fall.See Fig. 30.

• All operations such asperiodic inspections,withdrawal of the devicefrom operation, recordeddamage or completedrepairs should be entered in the usage record of the device.

Fig. 28

Fig. 29

Fig. 30

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Usage periodand withdrawalof a connectorfrom operation

Safetytripods

Anchordevices (EN 795)

• A connector may be usedfor a period of 5 yearsstarting from its first beingregistered for use.

After 5 years of use, theconnector should bewithdrawn from use andundergo a manufacturer’sinspection, during which thefurther permissible periodfor using this equipmentwill be established.

• The manufacturer’sinspection may only beperformed by theequipment manufacturer or its authorisedrepresentative.

• The connector should alsobe withdrawn from use ifduring its inspection or usethere is any doubt about itscondition or correctoperation. If the connectorforms part of a readysubsystem and there areany doubts about itscondition or goodoperation, the entiresubsystem must bewithdrawn from use.

• A connector that hasdecelerated a fall from aheight should immediatelybe withdrawn from use andscrapped – physicallydestroyed so as to excludethe accidental reuse ofthis connector.

• Anchor devices areelements of equipmentprotecting against falls froma height and are used toanchor the connecting/energy absorbingsubsystem connectedwith the full body harness.Anchor devices may beportable or stationary(non–portable, installedpermanently).

• Portable anchor devices arecomponents of personalprotective equipmentagainst falls from a height.Portable devices includesafety tripods, fixing beams,horizontal anchor lines,various types of rope andwebbing slings.

• Stationary anchor devicesinclude various types ofanchors, anchoring pilingsand permanent, horizontalanchor lines. Theinstallation of stationaryanchor devices (systems)should be done by aspecialised company ora person with sufficientknowledge of protectivesystem design.

• A safety tripod (Fig. 31) is aportable anchoring point ofequipment. The tripod ismost often used to anchora system protecting againstfalls from a height duringwork underground, e.g. insewage manholes, silos andwells. In addition, rescueequipment like a winch canbe fitted to a safety tripod.

• A safety tripod comprises a head and extensibletelescopic legs with anadjustable length. The headis equipped with anchoragepoints (anchors). After thelegs of a tripod have beenextended, they should bebound with a chain or aspecial belt to strengthenand stabilise the tripod andavoid its accidental foldingduring loading. Duringoperation, the legs of atripod should be of thesame length, so that thehead is parallel to thesurface on which the tripod is standing.

Fig. 31

29RD352

Inspectionsof a safetytripod

• Before the safety tripod isused, its operating manualmust be read carefully andunderstood. The labellingand the usage record of thedevice should be checked.The details identifying thedevice (catalogue number,serial number, productiondate etc.) should be filledout in the usage record. Ifthe device is to be used forthe first time, the identifyingdata of the device and thedate of registering it for useshould be entered.

• If the tripod has been usedpreviously, the date of itslast periodic inspectionshould be checked.

If more than 12 monthshave elapsed since the dateof the last recorded periodicinspection (or the recordeddate of registering it foruse), the tripod should notbe used. It should bewithdrawn from operationimmediately and subjectedto a detailed manufacturer’sinspection.

• Prior to each use of thetripod (even a brand newone never used before), itshould undergo a detailedvisual inspection. The visualinspection before use ismade by the device user.

• Periodically, no less thanonce every 12 months, thetripod previously registeredfor operation must undergoa periodic inspection.Periodic inspections may be performed by theemployer’s representativeresponsible (andauthorised) for protectiveequipment management.The periodic inspection mayalso be completed by theequipment manufacturer or its authorisedrepresentative.

• It should be checked thatthe device has not beenrepaired by the user. A device showing signs of do–it–yourself repair ormodification should bewithdrawn from use.

• The device should bechecked for any mechanicaldamage, deformation,corrosion or excessive wearof its individual components.The head of the tripod, itsanchoring elements, legs,screws, hinges and locksshould be checked for goodoperation. All, even minormechanical damage,deformation or any doubtsabout the condition oroperation of the tripod givegrounds for its immediatewithdrawal from use.See Fig. 32.

• The head should be checkedin great detail for any, evenvery minor mechanicaldamage. Any cracking ordeformation of the headforms grounds for theimmediate withdrawal of the tripod from use.

• Tripod legs should bevisually inspected. Thetripod should be withdrawnfrom operation if anydamage to its legs isdetected. The elements thatlock tripod legs in place,should be checked.

• They should lock tripod legsin a permanent way. Checkif the legs are locked.Sometimes, signs of slightcorrosion may appear onthe surface of elements.If this is only superficial,the tripod can be acceptedfor further use.

• However, if the corrosioncould contribute toweakening the device andtherefore impact the user’ssafety, the tripod shouldbe withdrawn from useimmediately.

• All operations such asperiodic inspections,withdrawal of the devicefrom use, recorded damageor completed repairs shouldbe entered in the usagerecord of the device.

Fig. 32

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Usage periodand withdrawalof a tripod from operation

Horizontalanchor lines

• A tripod may be used for aperiod of 5 years startingfrom its first beingregistered for use. After5 years of use, the tripodshould be withdrawn fromuse and undergo amanufacturer’s inspection,during which the furtherpermissible period forusing this equipment willbe established. Themanufacturer’s inspectionmay only be made by theequipment manufacturer orits authorised representative.

• The tripod should also bewithdrawn from use ifduring its inspection oruse there is any doubtabout its condition orcorrect operation.

• A tripod that hasdecelerated a fall froma height should beimmediately withdrawnfrom use and undergo amanufacturer’s inspection.The manufacturer’sinspection may only bemade by the equipmentmanufacturer or itsauthorised representative.

• A horizontal anchor line is aportable anchoring point ofequipment. A horizontalanchor line is used inworking places where theworker must frequentlymove horizontally. Theworker is tied to thehorizontal anchor line usinga connecting/energyabsorbing subsystem, e.g.an energy absorber with alanyard (see Fig. 14 b).Such a set allows theworker to move horizontallyalong the anchoring cablepitched between two pointsat the same level.

• Horizontal anchor lines maybe straight cables,nonadjustable, of fixedlength (see Fig. 33). Suchcables may be usedbetween anchoring pointslocated at a specificdistance one from the other,to which the cable lengthcan be adjusted.

• Horizontal anchor lines ofadjustable length are easierto adjust to the distancebetween the line anchoringpoints. The lengthadjustment also enables theline to be tensioned better.See Fig. 34.

• Before a horizontal anchorline is used, its operatingmanual must be readcarefully and understood.

• The labelling and the usagerecord of the device shouldbe checked. The identifyingcharacteristics of the device(catalogue number, serialnumber, production dateetc.) should be filled in theusage record.

• If the device is to be usedfor the first time, theidentifying data of thedevice and the date ofregistering it for use should be entered.

If the line has been usedpreviously, the date of thelast periodic inspectionshould be checked. If morethan 12 months haveelapsed since the date of thelast recorded periodicinspection (or the recordeddate of registering it foruse), the line should not beused. It should bewithdrawn from operationimmediately and subjectedto a detailed manufacturer’sinspection.

• Prior to each use of ahorizontal anchor line (evena brand new one never usedbefore), it should undergo adetailed visual inspection.The visual inspection beforeuse is made by the line user.

Fig. 33

Fig. 34

31RD352

Inspectionsof horizontalanchor lines

• Periodically, no less thanonce every 12 months, theline previously registered foroperation must undergo aperiodic inspection. Periodicinspections may beperformed by theemployer’s representativeresponsible (andauthorised) for protectiveequipment management.

• The periodic inspection mayalso be completed by theequipment manufacturer orits authorised representative.

• It should be checked thatthe line has not beenrepaired by the user. Adevice showing signs ofdo–it–yourself repair ormodification should bewithdrawn from use.

• The horizontal anchor lineshould be checked along itsentire length. Any, even thesmallest cuts, burns ordamage to the line areunacceptable. The flexibilityof the line should bechecked. The line should beequally flexible throughoutits length. If the line is morerigid or more flexible insome spots, this mayindicate that chemical orheat damage has occurredand the structure of thematerial has been damaged.See Fig. 18.

• Local discolouring of theline may also indicatechemical damage. The lineshould be of the samediameter along its entirelength. It is not permissiblefor the line to be of differentdiameters in differentplaces. See Fig. 19.

• Anchoring loops, stitching,splices and thimbles of theline should be checked. Thestitches must not be pulledout, cut through or partiallyripped out. The protectionof stitches and splicesshould be checked formechanical, heat orchemical damage. See Fig. 20.

• If the anchor line is made of webbing, its width shouldbe checked to see if it is thesame throughout the length.It is not permissible for thewebbing to be of differentwidths in different parts ofthe anchor line. Theflexibility of belt should bechecked just as in withanchor lines made of textile ropes.

• In the case of an adjustablelength line, the mechanismfor adjusting the length andfor tensioning the lineshould be checked. Itshould be checked formechanical damage,deformation, corrosionor excessive wear of itsindividual components.

• All rivets, screws andthe cable tensioningmechanism should bechecked for their correctoperation. The mechanismshould allow an easy,manual tensioning of thecable and prevent itsrelease unless actions tounlock the mechanism aretaken. See Fig. 35.

• All, even minor mechanicaldamage, deformation or anydoubts about the conditionor operation of the linelength adjustmentmechanism give groundsfor immediatelywithdrawing the linefrom use.

• All operations such asperiodic inspections, thewithdrawal of the devicefrom use, recorded damageor completed repairs shouldbe entered in the usagerecord of the device.

Fig. 35

Usage period andwithdrawal of ahorizontal anchor line from operation

• After 5 years of use, a horizontal anchor line must be withdrawn fromoperation. Fixed lengthhorizontal anchor linesshould be destroyed.

• Lines with an adjustmentmechanism may undergo amanufacturer’s inspection.During the inspection, alltextile elements will bereplaced (rope, webbing).

• The further permissibleusage period of the devicewill be determined duringthe manufacturer’sinspection. Themanufacturer’s inspectionmay only be conducted bythe equipment manufactureror its authorisedrepresentative.

• The horizontal anchor lineshould be withdrawn fromuse if during its inspectionor use there is any doubtabout its condition orcorrect operation.

• A horizontal anchor line that has decelerated a fallfrom a height should bewithdrawn from useimmediately and scrapped –physically destroyed so asto exclude the accidentalreuse of the line.

32 www.rossendalegroup.co.ukRD352

Workpositioningbelt

Inspectionsof workpositioning belts

Workpositioningequipment(EN 358)

• Work positioning equipmentcomprises an element of theequipment preventing fallsfrom a height. Theirpurpose is to stabilise theworker’s position duringwork and to reduce free fallsto the maximum of 0.6 m.

• Work positioning equipmentmust not be used to protecta worker from falling from aheight. A worker using workpositioning equipment mustbe additionally protectedfrom falling from a height inaccordance with EN 363.See Fig. 36.

• The work positioning beltis made of webbing heldtogether in the front with aconnecting buckle. The beltmust be equipped with awider element strengtheningthe user’s back, usually abelt pad at least 8 cm wide.A work positioning belt isfitted with side anchoringbuckles for connecting thework positioning lanyard. See Fig. 37.

• Equipment protectingagainst falls from a heightmust not be connected tothe buckles of the workpositioning belt.

A work positioning beltmust not be used as adevice holding the user’sbody as part of theequipment protectingagainst falls from a height.

• Before the work positioningbelt is used, its operatingmanual must be readcarefully and understood.

• Its labelling and usagerecord should be checked.The details identifying thedevice (catalogue number,serial number, productiondate etc.) should be filledin the usage record.

• If the device is to be usedfor the first time, theidentifying data of thedevice and the date ofregistering it for use should be entered. If thebelt has been usedpreviously, the date of itslast periodic inspectionshould be checked.

• If more than 12 monthshave expired since the date of the last recordedperiodic inspection (or therecorded date of registeringit for use), the belt shouldnot be used. It should bewithdrawn from operationimmediately and subjectedto a detailed manufacturer’sinspection.

• Prior to each use of a workpositioning belt (even abrand new one never usedbefore), it should undergoa detailed visual inspection.The visual inspection beforeuse is made by the belt user.

• Periodically, no less thanonce every 12 months, abelt previously registeredfor operation must undergoa periodic inspection.Periodic inspections maybe performed by theemployer’s representativeresponsible (andauthorised) for protectiveequipment management.The manufacturer’sinspection may also becompleted by theequipment manufactureror its authorisedrepresentative.

Fig. 36

Fig. 37

33RD352

• During every inspection, thecondition of all elementsmaking up the belt must bechecked. If any element ofthe belt is missing, thedevice should be withdrawnfrom use.

• It should be checked that the belt has not beenrepaired by the user. A belt showing signs of do–it–yourself repair ormodification should bewithdrawn from use. See Fig. 8.

• The condition of all webbingof the work positioning belt,along its entire length,should be checked in detail.

Any, even the smallest cuts, burns or damage tothe belt are unacceptable.The flexibility of thewebbing should be checked.The webbing should beequally flexible throughoutits length.

If a length of webbing ismore rigid or more flexiblein some spots, this mayindicate that chemical orheat damage has occurredand the structure of thematerial has been damaged.

• Local discolouring ofwebbing may also indicatechemical damage. Thewebbing should be of thesame width along its entirelength. It is not permissiblefor the same length ofwebbing to be of differentwidths in different places. A belt showing suchdamage must be withdrawnfrom operation immediately.

The webbing of the beltshould not be painted ormarked in any way withpaint, markers or otherchemicals. See Fig. 9.

The only acceptable, visiblechanges in the appearanceof the webbing are light,surface soiling without anyimpact on the strength ofthe webbing.

• Sometimes, slight, singlefibres of the fabric can beseen to protrude from thewebbing surfaces of a usedbelt. If those are slightsurface changes, the beltmay be accepted for furtheroperation. Such fibres mustnot be cut or burned off.

• All stitches of the belt mustbe checked. Threads shouldnot be cut, partially burned,pulled out or partiallyripped. See Fig. 10.

• All buckles, belt loops and plastic elements shouldbe checked. The bucklesshould be checked forcracks, deformations orcorrosion. All bucklesshould be checked to seeif they are fixed permanentlyand cannot be disassembledfrom the belt. See Fig. 11.

• No plastic elements, suchas belt loops or elements atwebbing intersections maybe cracked, partially brokenor deformed. See Fig. 12.

• All damage to fixing,connecting or adjustmentbuckles as well as otherelements of the belt directlyimpacts its strength and thesafety of its use.

• Consequently, if anydamage to the belt isdetected or there is anydoubt about its goodcondition or operation, thebelt should be withdrawnfrom use immediately. Ifthere is uncertainty aboutthe condition of the belt,it should be sent to themanufacturer or itsauthorised representativefor assessment andpossible further acceptancefor operation. However, if itis certain that the damagedbelt is unsuitable for use,it should be destroyed, e.g. by cutting the webbingand taking the belt apart sothat it cannot be usedaccidentally.

• All operations such asperiodic inspections, thewithdrawal of the belt fromuse, recorded damage orcompleted repairs should beentered in the usage recordof the device.

Usage period andwithdrawal of abelt from operation

• A belt may be used for a period of 5 years from its first being registered for use. After 5 years ofuse, the work positioningbelt should be withdrawnfrom use and undergo amanufacturer’s inspection,during which the furtherpermissible period for using this equipment will be established. Themanufacturer’s inspectionmay only be performed by the equipmentmanufacturer or itsauthorised representative.

• The belt should bewithdrawn from use if duringits inspection or use there isany doubt about its conditionor correct operation.

• A work positioning beltused by a worker whenhis/her fall from a heightwas decelerated and whichhas therefore beensubjected to a large loadshould be withdrawn fromuse immediately andscrapped – physicallydestroyed so as to excludethe accidental reuse of this device.

34 www.rossendalegroup.co.ukRD352

Inspections ofwork positioninglanyards

Workpositioninglanyards

• A work positioning andrestraint lanyard may bedesigned as a straight ropeof a fixed length. The lengthof such a rope cannotexceed 2m. See Fig. 38 a).

Adjustable length lanyardsmay feature a buckle thatallows the length to beadjusted by extending orshortening the loop of thelanyard at the end of whichthere is a connector fixed tothe D–ring of the workpositioning belt. Themaximum length of such alanyard cannot exceed 2m.See Fig. 38 b).

• Another design ofadjustable work positioninglanyards features anadjustment mechanismlocated on the lanyard andconnected to the buckle of a work positioning belt. The length is adjusted bymoving the mechanismalong the lanyard, and thenlocking it in a selected pointon the lanyard. See Fig. 39.

• A work positioning lanyardis not a device protectingagainst a fall from a heightand cannot be used for that purpose.

• Before a lanyard is used, its operating manual mustbe read carefully andunderstood. The labellingand the usage record of thelanyard should be checked.

• The details identifying thedevice (catalogue number,serial number, productiondate etc.) should be filled in the usage record.

• If the device is to be used for the first time, the identifying data of the device and the date of registering it for useshould be entered.

• If the lanyard has been used previously, the date of the last periodicinspection should bechecked. If more than 12months have elapsed sincethe date of the last recordedperiodic inspection (or therecorded date of registeringit for use), the lanyardshould not be used. Itshould be withdrawn fromoperation immediately andsubjected to a detailedmanufacturer’s inspection.

• Prior to each use of a workpositioning lanyard (even abrand new one never usedbefore), it should undergoa detailed visual inspection.The visual inspectionbefore use is made bythe lanyard user.

• Periodically, no less thanonce every 12 months,a lanyard previouslyregistered for operationmust undergo a periodicinspection. Periodicinspections may beperformed by the employer’srepresentative responsible(and authorised) forprotective equipmentmanagement. The periodicinspection may also becompleted by the equipmentmanufacturer or itsauthorised representative.

• During the inspection, theentire length of the lanyardshould be checked. No cut,burn or damage to thelanyard, however small, is acceptable. See Fig. 18.

• The flexibility of the lanyardshould be checked. Thelanyard should be equallyflexible throughout itslength. If a lanyard is morerigid or more flexible insome spots, this mayindicate that chemical orheat damage has occurredand the structure of thematerial has been damaged.

• Local discolouring of thelanyard may also indicatechemical damage. Thelanyard should be of thesame diameter along itsentire length. It is notpermissible for the lanyardto be of different diametersin different places. See Fig. 19.

• If the lanyard is made ofwebbing, its width shouldbe checked to see if it is thesame throughout the length.It is not permissible for thewebbing to be of differentwidths in different parts ofthe lanyard. The flexibilityof the webbing should bechecked just as with lanyardsmade of textile ropes.

• Anchoring loops, stitching,splices and thimbles oflanyards should be checked.The stitches must not bepulled out, cut through orpartially ripped out. Theprotection of stitches andsplices should be checkedfor mechanical, heat orchemical damage.

Fig. 38 a) Fig. 38 b)

Fig. 39

35RD352

It is unacceptable for thethimbles to be missing if the lanyard included them.

If the lanyard has anadjustment buckle, itsoperation should bechecked. The buckle shouldbe checked for cracks,deformations or corrosion.See Fig. 20.

• The buckle should bechecked to see if it is fixedpermanently and cannot be disassembled from the lanyard.

• In the case of adjustablelanyards which feature alength adjuster sliding alongthe lanyard, the ease oflanyard adjustment and thecorrect locking of themechanism on the lanyardshould be checked. Themechanism should allow acontinuous adjustment ofthe lanyard length.

• Once it is locked on thelanyard, it should not let out or release the lanyardthereby preventinguncontrolled loss of thestable position during work.In the case of suchlanyards, attention shouldbe paid to the terminalsplice of the lanyard whichprevents the adjustmentmechanism from sliding off during work.

• All operations such asperiodic inspections, thewithdrawal of the devicefrom use, recorded damageor completed repairs shouldbe entered in the usagerecord of the device.

Usage period andwithdrawing of awork positioninglanyard from use

• After 5 years of use, thework positioning lanyardmust be withdrawn fromoperation. Fixed length work positioning lanyardsand those with an internaladjustment buckle shouldbe destroyed.

• Lanyards with anadjustment mechanism onthe lanyard may undergo amanufacturer’s inspection.During the inspection, allfabric elements will bereplaced (rope, belt).

The further, permissibleusage period of the devicewill be determined duringthe manufacturer’sinspection. Themanufacturer’s inspectionmay only be performed by the equipmentmanufacturer or itsauthorised representative.

• A work positioning lanyardshould be withdrawn fromuse if during its inspectionor use there is any doubtabout its condition orcorrect operation.

• A work positioning lanyardused by a worker whenhis/her fall from a height was decelerated and whichhas therefore been subjectedto a high load should bewithdrawn from useimmediately and scrapped –physically destroyed so as toexclude the accidental reuseof the lanyard.

36 www.rossendalegroup.co.ukRD352

Inspections ofretractable typefall arresters

Retractabletype fallarresters (EN 360)

• Retractable type fallarresters are connecting/energy absorbingsubsystems used todecelerate and absorbthe energy of a fall.

Retractable type fallarresters are made of alifeline or webbing rolledonto a wind–up reel. Thelifeline is extended whenthe reel rotates slowlyduring steady movementsby the user. If the userfalls, the speed of ropeunwinding increases.

Once it reaches 2.5 m/s, the lifeline is blocked, andthe energy absorbingmechanism starts operatinguntil the user is stopped.See Fig. 40.

• Retractable type fallarresters comprise a reeland a spring–drive winding(the retractor) the rope up, a locking mechanism andan energy absorber.

A retractable type fallarrester may be of a closedstructure, which means thatall components (the reel,the locking and the energyabsorbing mechanism) are enclosed inside a shell.See Fig. 41 a).

• Small retractable type fall arresters featuring awebbing lifeline have anexternal textile energyabsorber, while thewinding–up (the retractor)and locking mechanismare inside a casing. See Fig. 41 b).

• The operation of thewinding–up anddecelerating mechanismshould be checked bypulling the working ropehard and fast.

The rope should be locked,and once the hold isreleased, the device shouldfreely wind it up (retract it).The inspection and checkare made by the device user.See Fig. 43.

• If there are any doubtsabout the good conditionand operation of the device(e.g. the extended rope isnot blocked or not woundup), it should be withdrawnfrom use immediately andsent to the manufacturer or its authorisedrepresentative for a detailed manufacturer’sinspection and repair.

In the case of a device with an external textileenergy absorber, theabsorber must be checkedin detail. A textile energyabsorber is equipped with a shell of transparent plasticwhich covers the body ofthe absorber.

During the inspection theshell should be checked tosee that it is not damaged,cracked or cut through. Itshould be checked thatsigns of moisture, dirt ormould are not visible underthe shell. An energyabsorber with a damagedshell must be withdrawnfrom operation immediately.

Fig. 40

Fig. 41 a) Fig. 41 b)

• Before a retractable type fall arrester is used, itsoperating manual must be read carefully andunderstood.

• The labelling and the usagerecord of the device shouldbe checked. The detailsidentifying the device(catalogue number, serialnumber, production dateetc.) should be filled in theusage record. If the deviceis to be used for the firsttime, the identifying data ofthe device and the date ofregistering it for use shouldbe entered.

• If the device has been usedpreviously, the date of thelast periodic inspectionshould be checked.

If more than 12 monthshave elapsed since the dateof the last recorded periodicinspection (or the recordeddate of registering it foruse), the device should notbe used.

• It should be withdrawn fromoperation immediately andsubjected to a detailedmanufacturer’s inspection.

• Prior to each use of thedevice, all its components(the device handle and shell,the lifeline along its entirelength, the snap hook) mustbe closely checked visuallyfor mechanical, chemicaland heat damage.

Any cracking or deformationof particular components ofthe device give grounds forits immediate withdrawalfrom use. See Fig. 42.

37RD352

It should be checked thatthe energy absorber is notpartially open and that itselements do not protrudeout of the shell. Thewebbing from which theenergy absorber is mademust not be damaged,partially burnt or cut. Any discolouration ordifferences in the structureof the webbing (e.g. itsflexibility) may suggestchemical or heat damage.See Fig. 16.

• In the case of retractabletype fall arresters of aclosed design, due to their complex design, theretractable type fall arresterregistered for use mustundergo a detailedmanufacturer’s inspection atleast every 12 months.

• The manufacturer’sinspection may only becarried out by the equipmentmanufacturer or itsauthorised representative.

• Periodic inspections (at least every 12 monthsfrom the moment the devicewas registered for use) ofsmall devices with externalenergy absorbers may beperformed by theemployer’s representativeresponsible (andcompetent) for protectiveequipment management.The periodic inspection may also be carried out by the equipmentmanufacturer or itsauthorised representative.

Fig. 42

Fig. 43

Usage period andwithdrawing aretractable type fallarrester from operation

• In the case of retractabletype fall arresters of aclosed design there is no specified permissibleusage period if the periodicinspections are completedon time.

• A device whose periodicinspections have not beenentered in the device usagerecord must not be used.The device should bewithdrawn from use ifduring its inspection or use there is any doubt about its condition orcorrect operation.

• Devices of this type whichhave decelerated a fall from a height should beimmediately withdrawnfrom use and undergo amanufacturer’s inspection.

• Any repairs or serviceactivities may be performedonly by the devicemanufacturer or itsauthorised representative.

• Small devices with externaltextile energy absorbersmay be used for a period of 5 years starting fromtheir first being registeredfor use.

• After 5 years of use, such adevice should be withdrawnfrom use and undergo amanufacturer’s inspection,during which the furtherpermissible period for using this equipment will be established. Themanufacturer’s inspectionmay only be carried out by the equipmentmanufacturer or itsauthorised representative.

• The device should bewithdrawn from use if there is any doubt about its condition or correctoperation during itsinspection or use.

• A small retractable type fallarrester with an externaltextile energy absorber thathas decelerated a fall from a height should immediatelybe withdrawn from use and scrapped – physicallydestroyed so as to excludethe accidental reuse of the arrester.

38 www.rossendalegroup.co.ukRD352

RD474 Safe Use ofFall ArrestSafety Gear

This important safetyinformation should bepassed to the user ofthe equipment.

4 6 9

SAFE USE OF:RETRACTABLE FALL ARRESTORS TO EN360.

Before Each Use:1. Check cable extends and retracts correctly and is free from damage or abrasion.

2. Pull cable firmly to check unit locks correctly.3. Do not allow cable to retract at speed. Feed cable slowlyinto unit with a gloved hand.

During Use:4. Fasten cable to harness front or rear ‘D’ connector.5. Ensure that the Fall Arrest Unit is correctly attached to asuitable anchor in accordance with EN 795.

6. Ensure that there is adequate clearance below operator inthe event of a fall.

7. Ensure the unit is used in a vertical plane or within 40˚ ofthe vertical at a maximum unless used with an approvedanchorage device.

8. Store all equipment in a dry and dust free environment.9. Service must only be performed by an accredited serviceagent.

10.Do not use any chemical cleaning agents.

• If the connector unit on a block indicates a fall hasoccurred, if the cable is worn or damaged, or any other partof the unit is considered worn – DO NOT USE. Return theunit for service immediately.

• The recommended service interval is 12 months from thedate of first issue.

• If there is any doubt of the suitability of any PPE device –DO NOT USE.

SAFE USE OF:WORK POSITIONING DEVICES TO EN358.RESTRAINT BELTS TO EN359. FULL BODY HARNESSES TO EN361. LANYARDS TO EN 354/355.RESCUE HARNESSES TO EN 1496/1497/1498.

Before Each Use:1. Harnesses should be issued on a personal basis & allrelevant information kept in the Record Card.

2. Visually inspect the condition of: webbing, stitch patternsand fittings.

• If there is any abrasion, cuts, holes or burns to thewebbing the item should be rejected.

• If there is any corrosion, cracks, distortion or burs on thefittings the item should be rejected.

• If there are any broken, worn, pulled, or unravellingstitches the item should be rejected.

During Use:3. Use only safety lines or lanyards approved to the correctBS EN standards.

4. Anchor points should always be above the operator wherepossible and slack kept to a minimum.

5. Fall Protection devices should be attached via a suitableconnector/karabiner to either the front or rear loadbearing ‘D’ ring.

6. Work positioning devices should only be attached to side‘D’ rings.

7. When using work positioning equipment the lanyardshould be passed around the anchorage & fastened toseparate attachments on the harness. The lanyard shouldbe adjusted so that the fall is limited to 0.5m.

8. Ensure the anchor point is in accordance to EN 795.9. Clearance below the operator should be a minimum of 5.75mfor a 2m absorbing lanyard, this is the potential extensionplus operator body length. If in doubt, seek advice.

10.Protect all equipment from sharp objects. WorkPositioning lanyards should be passed aroundanchorages which do not have sharp edges.

11.Any type of Harness, Lanyard, or Work Positioning deviceshould not be used in locations which have extremes oftemperature & chemical contamination.

12.Certain chemical substances may reduce a productsability to perform, if in any doubt seek advice.

13.Store all equipment in a dry & dust free environment,away from direct sources of heat & light.

14.Cleaning: Certain substances may be removed with adiluted solution of cleaner & warm water, not to exceed40˚C. Dry naturally away from direct sources of heat.

15.Never modify or repair PPE equipment. If in any doubt –DO NOT USE.

16.Rescue Harnesses should only be used when un-hindered lifting is possible.

1 2 3 4 5 6 7 8 9

10

39RD352

This important safetyinformation should bepassed to the user ofthe equipment.

Safe Use ofFall ArrestSafety Gear (cont.)

RD474

17.FITTING AND REMOVAL Ensure all straps have not twisted.

A. Lift harness by rear dorsal ‘D’ ring, pass arms throughshoulder straps, as if putting on a jacket.

B. If fitted with 2 side ‘D’ rings, tighten belt and ensure anyloose webbing is secured.

C. Pass each leg strap under legs and fasten to square link,tighten ensuring leg loops are not twisted and webbingmerges forward.

D. Tighten all straps according to comfort & secure loosewebbing.

E. Adjust dorsal ‘D’ to be between shoulder blades.F. To remove, reverse steps E to A.

• If subjected to a fall or if the device is worn or damaged, or any other part of the unit is considered worn – DONOT USE. Return the unit for service immediately.

• The recommended service interval is 12 months fromdate of first use.

• If there is any doubt of the suitability of any PPE device –DO NOT USE.

SAFE USE OF:GUIDED FALL ARRESTORS ON RIGID OR FLEXIBLE SAFETY LINES TO EN 353/1/2

Before Use:1. Make the Following checks:Check the unit moves freely on the rope or rigid line.Check the unit locks onto the rope or rigid line.Check there is adequate clearance in the event of a fall.Allow at least 3m.

2. Ensure the anchor point is in accordance with EN 7953. Attach the device to a front or rear ‘D’ connector on asuitable harness.

4. Ensure the safety lines are correctly installed andregularly maintained.

5. Ensure that the devices are only used with componentsapproved to the correct BS EN standards.

6. Ensure the unit is used in a vertical plane only.7. Ensure that the textile rope is clear of any sharp objects.8. Ensure that all devices are positioned so that theirprogress is not hindered in any way.

9. Certain chemical substances may reduce this productsability to perform, if in any doubt consult supplier.

10.Moving parts on Fall Arrestors can be cleaned with waternot exceeding 40˚C. Dry naturally away from any directsource of heat, and lubricate with a silicone based product.For more details contact manufacturer or supplier.

11.Store all portable equipment in a dry and dust freeenvironment, away from direct sources of heat and light.

12.Service must only be performed by an accredited service agent.13.Use only after proper training from an accredited trainer.• If unit or rope shows any sign of deformation or wearthey should be removed from service.

• The recommended service interval is 12 months fromdate of first issue.

SAFE USE OF: DESCENT DEVICES TO EN 341MAN RIDING WINCHES TO EN 1496

1. Ensure device is connected to EN 795 approvedanchorage.

2. Inspect cable/rope for cuts, abrasions and kinks.3. Check braking mechanism to ensure correct operation.4. Check raising / lowering mechanism.5. Inspect connector and ensure it is operating correctly.6. Ensure device is inspected and certified annually.7. Do not exceed safe working load stated on product label.8. Do not use for any purpose other than man riding or formaterial handling within approved limits.

9. During use avoid cable abrasion over sharp edges.

• If in any doubt consult manufacturer.

1 1 2 6 7

17

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