Conventional Feeder Pillar Box

Vertical Service Fuse Unit Feeder Pillar Box

ACB/MCCB/DG Set/APFC Panels

Wall Mounted/Retrofit Service Pillar

UndergroundService Pillar

Remote Feeder Monitoring System

Fully Insulated Service Pillars

Anti-theft Distribution Box

These limitations and challenges have paved the way

for our new innovative and smart RAYFEED – Feeder & Service Pillar Box Series which eliminate the above disadvantages.

Conventional doors (easy to

open) expose bare busbars

which are vulnerable to theft

by direct tapping, the most

common way of stealing

electricity.

The high contact resistance of

conventional bolted and

crimped connector system

used for LV cable connection

causes undesirable

temperature rise leading to

failures and interruptions

resulting in power and

revenue losses.

The rusting of metal

enclosure and other

components is very common

in feeder pillar boxes.

Connect-disconnect,

frequent repainting, footprint

area and safety are the main

O&M challenges.

Insulation of connectors is

still an unresolved problem,

which is directly related to

human safety as well as

electrical faults. In most of

the feeder pillar box there is

improper or no insulation

over connections.

THIS HAS NUMBER OF LIMITATIONS AND DISADVANTAGES

Open doors, flooded areas

during the rainy season

invites major safety threats.

Vermin entry from the bottom

or open doors.

Visible and physical

obstacle, if installed on

footpaths and road sides,

causing problems to the

pedestrians and residents of

narrow and congested lanes.

The existing feeder pillar box

system is prone to theft of

expensive components and

metal part.

POWER THEFT HIGH CONTACT RESISTANCE

WATER AND DUST INGRESS

O&M ISSUES P-P AND P-N FAULTS (IN CASE OF NO

INSULATION)

SAFETY CONCERNS VERMIN ENTRY RIGHT OF WAY ISSUES PILFERAGES

IS YOUR

CONVENTIONAL LV DISTRIBUTION SYSTEM

PLAGUED WITH

Power Theft Hot Spots / Safety Issues Poor Aesthetics

1

2

AYFEEDReliable and Anti-theft Feeder and Service Pillar for LV Distribution

Raychem RPG is at the forefront for providing Indian power utilities with innovative Feeder and

Service pillars that meet their exclusive needs in terms of customized features, product

quality, suitability for Indian environment ,cost and after sales services.

FEEDER PILLARS

Feeder Pillar with Vertical Switch Fuse Unit

Incoming

2 Nos. 3.5/4C 2Range 25-300 mm AL

Outgoing

2 / 4 / 6 / 8 Nos. 3.5/4C 2Range 25-300 mm AL

NH vertical switch fuse disconnectors are three-pole fuse-switches for busbar

mounting where three single-pole fuse-switches are vertically arranged in one

unit. Each of the feeder terminals is directly connected to one phase of a three-

bushbar system. The outgoing terminals are equipped with terminals for cable

conductors.

Integration of enclosures, switchgear and fuses ensures that they work in

perfect harmony & are tested as a complete system to satisfy all the

requirements of distribution network operators and industry.

FEATURES & ADVANTAGES

Current rating : 400A to 1000A

Both FRP& Steel enclosure options

Ingress protection level of IP54 & IP55

Short circuit capacity up to 50kA, 1 Sec.

Easy voltage measurement, comfortable access with

standard voltage testers

Fully Insulated & touch proof

Easy and safe connection & disconnection of fuse

Compact & modular construction

3

The Substation Total Demand Monitor has been designed to provide an

easy to install (30-45 minutes), versatile and configurable metrology

system. The total demand of the substation is calculated by the

summation of the feeder loads and all loading parameters are measured.

The system may be configured to measure transformer output and

feeders by using Rogowski coils. Busbar voltage phase to phase angles

may also be measured for the 3 phases.

Remote Feeder Monitoring System

Working in conjunction with RTU, which provides RS485 over Modbus;

the data is transmitted to a central server over GPRS using DNP3/NEXUS

protocol. This can also be made available to other manufacturer's host

servers if required. Continual logging of metrology values is done via the

Modbus interface and all logs are date/time stamped, with the clock being

synchronized with central server. Alarms and alerts relating to a range of

measured parameters can be sent out.

FEATURES

Ease of Installation plug and play interface for both current sensors and

voltage inputs (Live fit)

Maximum no. of 6 LV feeders per metrology unit. Capable of daisy

chaining up to 2 metrology units with a single using only 1 RTU

Additional inputs for 2 temperature sensors

3 Phase + Neutral Current measured using Rogowski coils per feeder

Voltage data aggregation of Min, Max, Average and RMS values

LCD on RTU can be used to display Modbus parameters

Configurable/programmable alarms for all parameters

Solid State Data Storage as backup

Lockable case with overall dimensions of 425mm x 300mm x180mm

Ingress Protection IP65 (EN60529) and Impact Resistance IK06

(EN62262)

Continuous substation monitoring and real time data :

optimized decision making

No calibration, no maintenance required

Reduce losses, improve efficiency and cost of network

Increase customer quality of service

Integrate with current/future Smart Grid systems

ADVANTAGES

4

Incoming Outgoing

2 Nos. 3.5/4C 2Range 25-300 mm AL

2 / 4 Nos 3.5/4C 2Range 25-300 mm AL

The NH Fuse-Switches, horizontal design series offers plant designers and switchgear

manufacturers a modular system with reliable and easy-to install switching devices. The feeder

pillar with horizontal SFU optimizes space and reduces overall height of the system for special

applications in power distribution utilities & industrial segment.

Feeder Pillar with Horizontal Switch Fuse Unit

Current rating : 100A to 630A

Uniform installation depth

Offer perfect protection against accidental contact for ultimate safety and visual appeal of

the power distribution system

Easy voltage measurement, Comfortable access with standard voltage testers

Fully Insulated & touch proof

Easy and safe connection & disconnection of fuse

The wide range of accessories offers a multitude of modification and upgrade options to

suit any need

FEATURES AND ADVANTAGES

protection device as per the requirement. Our Feeder Pillar is highly cost-

effective and provides value for money to the customers.

We design, manufacture and offer a wide range of Low Voltage

Distribution Feeder Pillars for various needs. Raychem’s main electrical

feeder pillar comes with single and double door options with or without

Conventional Feeder Pillar Box

FEATURES

Current rating: 400A to 1250A

Manufacture according to customer requirement & specifications

Both FRP & Steel enclosure available

Ingress protection level of IP54 & IP55

EC grade Aluminium busbar as per IS5082. Copper busbar also available

Full rated neutral busbar

2 Nos. 3.5/4C 2Range 120-400 mm AL

2 / 4 / 6 / 8 Nos. 3.5/4C 2Range 25-400 mm AL

Incoming

Outgoing

ADVANTAGES

Durable: Strong & sturdy construction

Anti-theft: Use of special hardware to avoid

tampering

Low maintenance: Special non-corrosive coating

Safe: Optional smart locking, Maximum opening for

user access

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Low voltage underground 2 and 4 way service pillars are used for connecting and switching adjacent sections of low voltage 3 or 4 core cable from

70mm² to 300mm².

SERVICE / MINI PILLARS

2 and 4 Way MK3 Underground Service Pillar

Incoming Outgoing

2 Nos. 3.5/4C 2 Range 70-300 mmAL

2 Nos. 3.5/4C 2Range 70-300 mm AL

FEATURES AND ADVANTAGES

Current rating: 400A

Compact modular concept reduces weight and space required for link

box positioning, making installation possible in congested areas whilst

reducing excavation and reinstatement costs

Retained ABS moulded lid replaces the traditional cast iron diving bell

lid, which reduces weight and is non-conductive making operation

safer

Integrated locking facility combined with the lid retaining system and

toolbox, with fail safe positioning and operation

Clear vacuum-formed body shell allows both easy cable installation 2

and inspection prior to resin fill. Shell designed for crossing 300mm

cores with sufficient resin coverage

Single resin casting eliminates moisture ingress issues that are

associated with multiple cast link boxes

Reduced number of connections improves electrical performance

and product longevity

Error-proof factory assembly due to torque and system control

software and zero-fault technology

Anti-theft Distribution Box

Raychem’s new anti-theft distribution box is more reliable and capable of completely eradicating the menace of power

theft by direct tapping, the most common way of stealing power.

Tamper-proof Novel bus-bar system

Electro-magnetic lock, which opens only with a specific current

pulse provided through a handheld device

Good aesthetics

Improves service quality

The new anti-theft distribution box has a host of highly advanced

features that makes electricity theft simply impossible. Below are

some of the key features:

6

Full Product Description Incoming Outgoing

Two way Service Pillar Wall Mount

configuration

2 Nos. 3.5/4C 2Range 120-300 mm AL

6 Nos of three Phase / 15 Nos of

single Phase2Range 25-50 mm AL

WALL MOUNTED SERVICE PILLAR

The new TAPPAT LV Service pillars has been designed after extensive testing and field trials.

It is a significant improvement over the existing feeder pillars.

TAPPAT Series - Fully Insulated Service Pillers

2Low IR losses

Safe insulated connections, overcomes safety

issues

Lockable, tamper proof design hence reduces the

risk of power theft and pilferages

Easy sectionalizing

Add-on connections possible

ADVANTAGES FEATURES

Current rating: 400A

Modular in design, allowing simple and efficient installation

Compatible with both stranded and solid sector cables

Compatible with existing “standard” LV main pillars

Ability to be switched single phase (or 3 phase) with the use of fully insulated

handles

Easily accessible test points

Compact, free standing design

Able to be used on new or existing installations

Mechanical connections – reduce the problems associated with compression

connectors

Distribution blocks form an integral part of the unit

Service take off's on both sides of the open point

Customer connections can easily be transferred from one side to the other in the

event of problems

Full Product Description Incoming Outgoing

TAPPAT SELECTION CHART

One way Service Pillar with link kit -

Short turret

1 Nos. 3.5/4C 2Range 120-300 mm AL

1 Nos. 3.5/4C 2Range 120-300 mm AL

Two way Service Pillar with link kit -

Short turret

2 Nos. 3.5/4C 2Range 120-300 mm AL

6 Nos. of three Phase / 15 Nos. of

single Phase2Range 25-50 mm AL

Three way Service Pillar with link

kit - Long turret

3 Nos. 3.5/4C 2Range 120-300 mm AL

5 Nos. of three Phase / 15 Nos. of

single Phase2Range 25-50 mm AL

Two way Service Pillar with 6 way

service fuses - Metal

2 Nos. 3.5/4C 2Range 120-300 mm AL

6 Nos. of three Phase / 15 Nos. of

single Phase2Range 25-50 mm AL

Two way Service Pillar with 12 way

service fuses - Metal

2 Nos. 3.5/4C 2Range 120-300 mm AL

12 Nos. of three Phase / 15 Nos. of

single Phase2Range 25-50 mm AL

Current rating: 400A

Compact and Retrofit design

Fully insulated handle to switch single

phase or three phase

Mechanical connections 2Low IR losses

Safe insulated connections, overcomes

safety issues

Easy sectionalizing

Add-on connections possible

FEATURES AND ADVANTAGES

Wall Mounted / Retrofit Service PillarThese service pillars

are specially

designed for the

areas where floor

space is a constraint

and wall mounting is

required. These are

also suitable for

meter rooms.

Regional Offices:Corporate Office:Raychem RPG (P) Ltd.,RPG House,463, Dr. Annie Besant Road,Worli, Mumbai - 400 030, IndiaTel.: +91 22 24937485/6Fax: +91 22 24938879

e-mail your queries to: energy@raychemrpg.com

www.raychemrpg.com

To learn more about Raychem RPG solutions & offerings visit

or

Customer Care Centre:

Toll Free No. 1800 209 9769

Chennai:6th Floor, Sudarsan Building, 27, Whites Road, Royapet Chennai - 600 014 Tel: +91 44 65718438/40/41 Fax: +91 44 2851 4399

Kolkata:PS Srijan Corporate Park, Plot No. G-2, Tower-1, 19th floor, Unit-9,Salt Lake Sector-V, Kolkata – 700091Tel: +91 33 40044081/82/83Fax: +91 33 40044084

Mumbai:6th Floor, Amfotech IT Park, Road No. 8, Opp. Old passport Office, Wagle Industrial Estate,Thane (W) Mumbai - 400604 Tel : +91 22 61847300

CIN - U74999MH1984PTC033786

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Bengaluru:Namdev Garnet, No. 37/7,Ground Floor, Aga Abbas Ali Road,Near Manipal Centre,Bengaluru – 560042Tel: +91 80 46676900Fax: +91 80 25586039