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Safety. Detection. Control.

Safety Contactless Sensors and Devices

SAFETY SENSORS

Product catalogueIssue 1

new

new

2

Magnus RFID: next generation sensors for machine safety

Magnus RFID RFID safety sensorSee page 4

new

OVERVIEWSAFETY CONTACTLESS SENSORS AND DEVICES

Available with 22 or 78 mm interaxis

State-of-the-art RFID technology

M12 connector pigtail or 5 meters cable

3 different coding levels

IP67 and IP69K approved

Anti-tampering protective caps

3

Pharo Type 3 laser scannerSee page 17

Ilion Type 2 safety photocells See page 21

Ulisse Type 2 safety photocells See page 23

Magnus MG

Magnetic safety switches See page 11

Safety switch with guard lockingSee page 25

new

SAFETY CONTACTLESS SENSORS AND DEVICES

OVERVIEW

4

MAGNUS RFIDPL e, SIL 3 RFID SAFETY SENSORS

The best in cost-effectiveness

■ Wear-free technology allows for longer life time ■ Status LED and diagnostic output ■ Smallest design of RFID safety sensors ■ Full mechanical compatibility with Magnus MG S

and MG B ■ Can be used as a stand-alone

The best in safety

■ Tampering protection in accordance with DIN EN 14119, the highest in its class

■ Screw covers prevent easy removal ■ Series connection up to PL e / SIL 3

The best in versatility

■ Dual mounting options ■ M12 connector or cable ■ IP67 and IP69K protection grade for use in harsh

environments ■ Complies with the strict hygiene and cleaning

requirements of the food and packaging industry ■ 3 different coding levels ■ Extension cables for series connection

-25 ...+75 ºC

Operating temperature: -25 ... +75 °C

High protection classes IP67 and IP69K for use in harsh environments.

Resistant to aggressive media, e.g. cleaning agents used in the food industry.

Vibration resistance: 10…55 Hz, amplitude 1 mm.

IP67IP65

OVERVIEW

The application of Magnus RFID sensors can be extremely wide thanks to the compact and versatile design.

The different design and technology options and the com-plete mechanical compatibility with Magnus MG series make this product extremely valuable for users.

The RFID technology enables Magnus RFID sensors to be individually coded in three different ways to allow the ap-propriate tampering protection in all applications. The hi-ghest configurations allow each sensor to be paired with one only assigned actuator.

The RFID technology used allows to reach safety levels up to PL e / SIL 3 also when connecting the sensors in series.

As a result, Magnus RFID sensors can be simply integrated in existing safety scenarios, offering a cost-effective solu-tion for modifying and upgrading machines.

Multiple options of actuation technology

■ Individual coding The actuator is programmed via teach-in and per-manently assigned to the sensor during set-up (the process can be repeated if necessary)

■ Unique coding The actuator is permanently assigned to the sensor during manufacturing (it cannot be replaced with another actuator)

■ Actuator coded The actuator is free and not specifically assigned to the sensor (one actuator can work with multiple sensors)

Ideal also in the most demanding applications

Unique mechanical characteristics allow protection again-ts cleaning agents and washdown processes, a typical requirement of the food industry.

5


SERIES CONNECTION WITH MAXIMUM SAFETY

Reliable evaluation, e.g. with the modular safety

controller Mosaic...

…or with the AD SR1 configurable safety

control unit

Up to (PL e Performance Level) according to EN ISO 13849-1

MAGNUS RFID RANGE

CONNECTIVITY

Cable or Connector – Magnus RFID satisfies all requirements with regard to connectivity. Cables and connectors approved for the food industry complete the range of sensors perfectly.

Cable (5 m)

M12 Connector (15 cm pigtail)

S series 22 mm interaxis

B series 78 mm interaxis

Dimensions compatible with Magnus MG S series

Dimensions compatible with Magnus MG B series

6

E S P E


CODE LEGEND (ORDERING INFORMATION)

Combo (Sensor + Actuator)1

M RFID C S I A 5M

5

A

I

U

C

S

B

M12 Connector

5 m cable

Automatic EDM input

Individual coding

Unique coding

Actuator coded

22 mm interaxis

78 mm interaxis

Extension cable (for series connection)

M RFID EC S 4 5 1

3

5

10

4

8

S

L

C

1 m cable

3 m cable

5 m cable

10 m cable

4 poles connector 4 wires cable

8 poles connector 8 wires cable

Male - Female M12 connector (straight)

Male - Female M12 connector (90°)2

Female M12 connector

T Connectors (for series connection)

M RFID TC AA

B

C

M12 Type A

M12 Type B

M12 Type C

Accessories

M RFID SP

M RFID TP

Spacers available for S or B series (recommended for mounting on metal surfaces)

Termination plug (to close the last Type B connector in series connections of 2 or more sensors)

APPROVALS • 2006/42/EC “Machine Directive” • 2014/30/EC “Electromagnetic Compatibility Directive” • 2014/35/EC “Low Voltage Directive” • IEC 61508-1 (ed. 2) (SIL3) “Functional safety of electrical/electronic programmable electronic safety related systems -

General requirements” • IEC 61508-2 (ed. 2) (SIL3) “Functional safety of electrical/electronic/programmable electronic safety related systems -

Requirements for electrical/electronic/programmable electronic safety-related systems” • IEC 61508-3 (ed. 2) (SIL3) “Functional safety of electrical/electronic programmable electronic safety related systems:

Software requirements” • EN 61508-3:1998 “Functional safety of electrical/electronic programmable electronic safety related systems: Software

requirements” • IEC 62061: “Safety of machinery - Functional safety of safety-related electrical, electronic and programmable electronic

control systems” • ISO 13849-1:2015 “Safety of machinery - Safety-related parts of control systems - Part 1: General principles for design”

SAFETY LEVEL

SIL 3 - SILCL 3PL e

Cat. 4

1. Each Combo set is provided with a Sensor and the corresponding Actuator. Sensors and Actuators can be also orde-red separately, please enquire within

2. 4-pole version available only

7

S series

B series


Mechanical data

S series B series

Housing material PBT / PC

Housing Rectangular

Connector type Pigtail M12 / 8-pole / 150mm

Cable 5 m PVC / 8 wires

Cross-section of wire (mm2)

0,25

Dimensions h w d (mm) 26 x 36 x 13 26 x 88 x 13

Fastening M4 screws (countersunk)

Environmental features

S series B series

Protection class IP67 / IP69K (connector excluded)

Operating temperature - 25 °C / 70 °C

Shock resistance (g/ms) 30/11

Vibration resistance (Hz) 10…55 , amplitude 1 mm

TECHNICAL FEATURES

Electrical specifications

S series B series

Supply voltage (VDC) 24 ± 10%

Max. switching voltage (V)

Supply voltage ± 0,2 V

Switching current safety output (mA)

Max. 400

Switching current control output (mA)

Max. 50

Contact form OSSD

Switching frequency (Hz) 3

No. of safety outputs electronic 2

No. of diagnostic outputs electronic

1

Number of safety inputs 2

EDM input Yes

Start button Yes

Functional category DC-12 DC-13

Assured switching distance (mm) 8

Safe distance for switching off (mm)

18

Minimum air-gap (mm) 0,5

Misalignment actuator max. (mm) 8

Reverse polarity protection Yes

Short-circuit proof outputs Yes

Current consumption per input (mA)

2,75

Indication LED Three-colour

Operating direction Any direction

Switching principle Electronic

Repeating accuracy R (mm) < 0,5

Hysteresis (mm) 2

Series connection Max. 30 sensors

Technology RFID

Actuators M RFID A S M RFID A B

8


PART NUMBERS

Combo (Sensor + Actuator) 22 mm interaxis

Ordering code Models Connection Description

1292000 MRFID C S CA M M12 connectorActuator coded

1292003 MRFID C S CA 5 5 m cable

1292010 MRFID C S IA M M12 connectorIndividual coding

1292013 MRFID C S IA 5 5 m cable

1292020 MRFID C S UA M M12 connectorUnique coding

1292023 MRFID C S UA 5 5 m cable

Combo (Sensor + Actuator) 78 mm interaxis


1292100 MRFID C B CA M M12 connectorActuator coded

1292103 MRFID C B CA 5 5 m cable

1292110 MRFID C B IA M M12 connectorIndividual coding

1292113 MRFID C B IA 5 5 m cable

1292120 MRFID C B UA M M12 connectorUnique coding

1292123 MRFID C B UA 5 5 m cable

Individual sensors 22 mm interaxis


1292200 MRFID S S CA M M12 connectorActuator coded

1292203 MRFID S S CA 5 5 m cable

1292210 MRFID S S IA M M12 connectorIndividual coding

1292213 MRFID S S IA 5 5 m cable

Individual sensors 78 mm interaxis


1292300 MRFID S B CA M M12 connectorActuator coded

1292303 MRFID S B CA 5 5 m cable

1292310 MRFID S B IA M M12 connectorIndividual coding

1292313 MRFID S B IA 5 5 m cable

Individual actuators

Ordering code Models Description

1292290 MRFID A S Actuator for sensors 22 mm interaxis

1292390 MRFID A B Actuator for sensors 78 mm interaxis

Spacers

Ordering code Models Description

1292401 MRFID SP S Spacer for sensors 78 mm interaxis

1292400 MRFID SP B Spacer for sensors 22 mm interaxis

CABLES AVAILABLE ■ Male - Female M12 4-pole or 8-pole straight connectors. See page 36 ■ Male - Female M12 4-pole 90° angled connectors. See page 36 ■ Female M12 4-pole or 8-pole connectors. See page 37 ■ Type A, D, C T connectors. See page 37 ■ Termination plug. See page 37

9

A

48

8

B

8

4 4

C

2

43

Extension cables

Type S Male - Female M12 connector (straight) Lenght: 1, 3, 5, 10 m Poles: 4 or 8

Type L Male - Female M12 connector (90°) Lenght: 1, 3, 5, 10 m Poles: 4

Type C Female M12 connector Lenght: 1, 3, 5, 10 m Poles/wires: 4 or 8

Inputs

EDM

+1

3Power

Receiver

8

2

64

7

5

-

OSSD

Actuator

8

2

6

3 4

5

71


MECHANICAL DATA

DIMENSIONS

9,5

1322

19 25,9

36

9,5

1378

18,5 25

88

M12

150

M12

150

Ø 4

,5

22

36

19 26

10

4,5

78

25

10

4,5

18,5

7

88

3,5

Sensor

Sensor

Sensor

Sensor

Actuator

Actuator Actuator

Actuator

Cable

Connector

Cable

ConnectorS series B series

T Connectors

CIRCUIT DIAGRAM

Dimensions: mm

ACCESSORIES

PIN-OUT

Pin Color Function

1 BN VDC

2 WH Safety input 1

3 BU GND

4 BK Safety output 1

5 GY Diagnostic output

6 PK Safety input 2

7 VT Safety output 2

8 OG EDM input

Type A To gain status output from the connected sensor

Type B For series connections of 2 or more sensors

Type C To introduce additional power supplies in long series

Spacer S Spacer B

10


48

48

8

8

8

8

44

4

8

44

2

4

4 4

3

M RFID EC L 4 1M RFID EC L 4 3M RFID EC L 4 5M RFID EC L 4 10

M RFID EC S 8 1M RFID EC S 8 3M RFID EC S 8 5M RFID EC S 8 10

M RFID TC B

M RFID TC A

M RFID TC BM RFID TC CAdditionalpower supply

Seriesconnection

Seriesconnection

Male - FemaleM12 connector (90°)Lenght: 1, 3, 5, 10 mPoles: 4

Male - FemaleM12 connector (straight)Lenght: 1, 3, 5, 10 mPoles: 8


Female M12 connectorLenght: 1, 3, 5, 10 mPoles/wires: 4





M RFID TPTermination plug

Status output

Status outputM RFID TC A

M RFID EC C 4 1M RFID EC C 4 3M RFID EC C 4 5M RFID EC C 4 10

M RFID C S seriesM RFID C B series







Type B

Type A

48

8

Type A

Type BType C

4 4 4

8

4

4

4

4



8 8

SERIES CONNECTION EXAMPLE

11

3 1

4 2

MAGNUS MGMAGNETIC SAFETY SWITCHES

MG S 20

MG S M

Compact and robust thermoplastic enclosure (PBT).

22 mm fixing.

Coded magnetic operation – Tamper resistant.

Can be connected to Mosaic safety configurable controller (PL e) or to the dedicated safety control unit MG d1 (PL d).

MG S switches connected to Mosaic safety controller form a certified PL e safety system.

Switching distance: 3 - 10 mm.

Sensor with 4 wires: 2 NO contacts.

-25 ...+75 ºC

IP67IP65


IP67 rating

MG SRECTANGULAR COMPACT HOUSING

TECHNICAL FEATURES

Operating voltage (VDC) 24

Switching current (mA) Max. 100

Series resistance (Ohm) 22

Switching power (W) 3

Shock resistance (Hz/g) 10 - 2000/35

Housing material PBT

Possible actuation magnets MG S M to be ordered separately

PART NUMBERS

Magnus MG S includes multi-language instruction manual and CE declaration of conformity.

MG S 20 ordering code: 1291000 MG S M ordering code: 1291001

CABLES NEEDED

M8 4-pole. See page 33 (CGx, CG9x)

ACCESSORIES

MG d1 Control Unit. See page 31

CONNECTOR

M8 4-pole connector.

1 WH

3 GN

BN 2

YE 4

M8x

1

12


APPROVALS

Safety Level PL e when connected to Mosaic Up to PL d when connected to MG d1

• 2006/42/EC: “Machine Directive” • 2014/30/EU: “Electromagnetic Compatibility Directive” • 2014/35/EU: “Low Voltage Directive” • EN 61508-1:1998 “Functional safety of electrical/electronic programmable electronic safety related systems - General

requirements” • EN 61508-2:2000 “Functional safety of electrical/electronic/programmable electronic safety related systems - Require-

ments for electrical/electronic/programmable electronic safety-related systems” • EN 61508-3:1998 “Functional safety of electrical/electronic programmable electronic safety related systems: Software

requirements” • ISO 13849-1:2008 “Safety of machinery - Safety-related parts of control systems - Part 1: General principles for design” • IEC 62061: “Safety of machinery - Functional safety of safety-related electrical, electronic and programmable electronic

control systems”

MECHANICAL DATA

DIMENSIONS

Gaps (operating distance) for safe switching function in mm:

MINIMUN GAP

0,5 -

ON 3 a

OFF 10 b

Dimensions: mm

13

26

36

5 22

19

4,5

8,5

a b

13


MG B M MG B M+

MG B 20

Robust thermoplastic enclosure (PBT).

78 mm fixing.


Can be connected to Mosaic safety configurable controller (PL e) or to the dedicated safety control unit MG d1 (PL d).

MG B switches connected to Mosaic safety controller form a certified PL e safety system.

Switching distance:

■ 4 - 16 mm ■ 7 - 18 mm with magnet MG B M+

Sensor with 4 wires: 2 NO contacts

MG BRECTANGULAR HOUSING

TECHNICAL FEATURES


Switching current (mA) Max. 100





Possible actuation magnets

MG B M to be ordered separately

Possible actuation reinforced magnets

MG B M+ to be ordered separately (only use reinforced actuation magnets if a gap of more than 4 mm is unavoidable)

PART NUMBERS

Magnus MG M includes multi-language instruction manual and CE declaration of conformity.

MG B 20 ordering code: 1291010 MG B M ordering code: 1291011 MG B M+ ordering code: 1291012

CABLES NEEDED


ACCESSORIES


CONNECTOR

M8 4-pole connector

-25 ...+75 ºC

IP67IP65


IP67 rating

3 1

4 2

1 WH

3 GN

BN 2

YE 4

M8x1

14


APPROVALS



requirements” • EN 61508-2:2000 “Functional safety of electrical/electronic/programmable electronic safety related systems -

Requirements for electrical/electronic/programmable electronic safety-related systems” • EN 61508-3:1998 “Functional safety of electrical/electronic programmable electronic safety related systems: Software


control systems”

MECHANICAL DATA

DIMENSIONS


MINIMUM GAPnormal with + magnet

0,5 3

ONnormal with + magnet

4 7

a

OFFnormal with + magnet

16 18

b

+ = reinforced

Dimensions: mm

88

18,5

4,5

78

a b

14

25

5

15


MG M 20

MG M M

MG M M+

Robust cylindrical thermoplastic enclosure.

30 mm diameter.


Can be connected to Mosaic safety configurable con-troller (PL e) or to the dedicated safety control unit MG d1 (PL d).

MG M switches connected to Mosaic safety controller form a certified PL e safety system.

Switching distance:

■ 4 - 16 mm ■ 7 - 20 mm with magnet MG M M+

Sensor with 4 wires: 2 NO contacts.

-25 ...+75 ºC

IP67IP65


IP65 rating

MG M 20CYLINDRICAL HOUSING

TECHNICAL FEATURES


Switching current (mA) max. 100





Possible actuation magnets MG M M to be ordered separately

Possible actuation reinforced magnets

MG M M+ to be ordered separately (only use reinforced actuation magnets if a gap of more than 4 mm is unavoidable)

PART NUMBERS

Magnus MG M 20 includes multi-language instruction manual and CE declaration of conformity

MG M 20 ordering code: 1291020 MG M M ordering code: 1291021 MG M M+ ordering code: 1291022

CABLE NEEDED


ACCESSORIES


CONNECTOR

M8 4-pole connector

3 1

4 2

1 WH

3 GN

BN 2

YE 4

M8x

1

16


APPROVALS



requirements” • EN 61508-2:2000 “Functional safety of electrical/electronic/programmable electronic safety related systems -

Requirements for electrical/electronic/programmable electronic safety-related systems” • EN 61508-3:1998 “Functional safety of electrical/electronic programmable electronic safety related systems: Software


control systems”

MECHANICAL DATA

DIMENSIONS


MINIMUM GAPnormal with + magnet

0,5 3

ONnormal with + magnet

4 7

a

OFFnormal with + magnet

16 18

b

+ = reinforced

Dimensions: mm

36

M30

X1,

5

SW 36 a

b

28

6

3016

30

5,5

17

TYPE 3 SAFETY LASER SCANNER

PHARO

The Pharo Safety Laser Scanner is an optoelectronic protection device for accident prevention. Pharo is suitable for the protection of personnel exposed to risks deriving from both machines and systems with dangerous organs as well as from possible collisions with automatic guided vehicles (AGVs).

With the Pharo Safety Laser Scanner it is possible to create programmable protected horizontal or ver-tical areas of variable shape suitable to all applica-tions without the need to use a separate reflector or receiver.

The device does not require an external control unit because all the safety functions are built-in.

The Pharo Safety Laser Scanner features a Configu-ration Memory Module built into the removable con-nector, which stores the data related to the protected zones programmed and to the operating parameters set.

This module enables the user to replace a faulty sen-sor with a new device without the need for reconfi-guration and therefore maintaining the pre-existing configuration, without the possibility of errors or tampering.

The stored data can only be modified by authorised personnel.

Each sensor can create 2 independently program-mable controlled zones:

■ 2 safety zones with maximum radius of 4 metres ■ 2 warning zones with maximum radius of 20

metres

MAIN FEATURES

Model PHR 332

Protective (safety) fields 2 programmable

Warning zones 2 programmable

Scanning area 190° / 4 m radius

Programming by means

- graphic user interface - teach-in - data transfer from file (from PC or from another laser scanner).

ResolutionConfigurable from 30 mm to 150 mm from hand detection to access control

Configuration Memory Module

Yes for easy re-installation

Configuration Software via RS 232 serial port

DiagnosticDetailed self-diagnosis via display and remote serial output

Start/restart interlock Built-in start/restart interlock, selectable

EDMFeedback input for control of external relays (EDM)

-10 ...+50 ºC

IP67IP65

Operating temperature: -10 ... 50 °C

IP65 protection rating

18

SAFETY LEVEL

SIL 2 - SILCL 2PL d - Cat. 3

TYPE 3

E S P E

Optical windows section

M8x9

5535 53

,278

,5

185

160

93

65,227,8

13,5

23

63

77,5

155

211


PHARO

APPROVALS • 2006/42/EC: “Machine Directive” • 2014/30/EU: “Electromagnetic Compatibility Directive” • 2014/35/EU: “Low Voltage Directive” • EN 61496-1:2004/A1:2008 “Safety of machinery - Electro sensitive protective equipment - General requirements and

tests” • IEC 61496-3:2008 "Safety of machinery - Electro-sensitive protective equipment - Particular requirements for

Opto-electronic protective device responsive to diffuse reflection • EN 62061:2005 “Safety of machinery - Functional safety of safety-related electrical, electronic and programmable

electronic control systems” • EN ISO 13849-1:2008 + AC:2009 “Safety of machinery - Safety-related parts of control systems - Part 1: General

principles for design” • IEC 61508 parts 1-7:1998/2000 "Functional safety of electrical/electronic programmable electronic safety related

systems" • EN 50178:1997 “Electronic equipment for use in power installations” • EN 60204-1:2006/A1:2009 "Safety of machinery - Electrical equipment of machines" • EN 60950-1:2006/A1:2010 "Information technology equipment - Safety" • UL (C+US) mark for USA and Canada • ANSI B11.19:2003 • ANSI/RIA R15.06:1999

MECHANICAL DATA

DIMENSIONS

19


PHARO

PART NUMBERS

Includes CD-ROM containing configuration software in English and Italian and multi-language instruction manual and CE declaration of conformity.

Ordering code: 1350041

TECHNICAL DATA

Light source Laser diode wavelength 905 nm

Laser source class 1 - according to EN 60825-1

Scanning angle 190°

Angular resolution 0,25° ... 0,50°

Response time (ms) Configurable 60 or 120 (with 2 scans)

Start/RestartAutomatic - timed automatic - manual reset (selectable via software)

Serial interface configuration

RS 232

Serial interface data transmission

RS 422

Configuration and operat-ing parameter setting

Via configuration software (UCS)

Configuration Memory Module

Built into the main connector

SignallingDisplay indications in 7 segments and LEDs for self-diagnosis and sensor status

Power supply (VDC) 24 -30% +20%

External relay controlFeedback input with enabling, se-lectable

Main connectionConnector with screw terminals (13 poles cable)

Serial interface connection for configuration

Cable pre-wired with 2 connectors: M8 4-pole / subD 9-pole

Electrical connectionsMax. cable length 30 m, cross-section 0.5 mm²

SAFETY ZONE

Max. range (m) 4

Resolution (mm) 30, 40, 50, 70, 150 configurable

Min. target reflectivity 1,8%

Safety outputs 2 PNP self-testing - 500 mA at 24 VDC

WARNING ZONE

Max. range (m) 20 (for objects with 20% reflectivity)

Resolution (mm)Depending on the distance of the obstacle

Min. target reflectivity 20% at 20 m

Signalling outputs 1 PNP - 200 mA at 24 VDC

20

Floor mounting bracket PHR B5

Adjustable brack-et PHR B4

Fixed bracket PHR B3

Installation taps M8x9


PHARO

ACCESSORIES

The following accessories are available for Pharo, to be ordered separately:

Model Codes Description

PHR C3L5 1350061

30 poles connector pre-wired with 13-wire cable 5 m long

Built-in Configuration Memory Module

PHR CSL2 1350070

Cable for serial connection between Pharo sensor and PC for configuring

M8 4-pole / subD 9-pole connector, length 2 m

PHR B3 1350050 fixed attachment bracket

PHR B4 1350051 adjustable attachment bracket

PHR B5 1350052 floor mounting bracket

WARNING!

For the main connection of the Pharo laser scanner, it is necessary to provide a 13-wire cable with 0.56 mm2 cross-section. This cable is supplied with the PHR C3L5 main connector. To use the PHR B4 adjustable bracket it is also necessary to order the PHR B3 fixed bracket. To use the PHR B5 floor mounting bracket it is also necessary to order the PHR B3 fixed bracket and the PHR B4 adju-stable bracket.

21

TYPE 2 SINGLE-BEAM SAFETY PHOTOCELLS

ILION

Ilion is a Type 2 safety photocell with M18 cylindrical metal body.

The photocells must be connected to control unit for esample: AU SX or AU SXM control unit with Muting to form a protection system that can be composed of 1, 2, 3 or 4 single beam photocells or Mosaic.

In case of connection with Mosaic safety controller, the number of photocells depends to the configura-tion of the protection system (for details on the in-terface see AU SX, AU SXM and Mosaic control units).

The compact size of the photocells makes it possible to fit the protection system into very small spaces, while the possibility to use more photocells provides the maximum flexibility in positioning the protective beams.

All connections through M12 4-pole connectors. Un-shielded cables up to 50 meter long (between sensor and control unit).

TECHNICAL FEATURES

Minimum detectable object (mm)

12

Max. range (m)8 IL 10 20 IL 20

Number of photocells per control unit

1 ... 4 with AU SX and AU SXM control units

In case of the Mosaic safety controller the number of photocells depends to the number available input related to the system configuration

Response time for each photocell (ms)

7

Output PNP - 100 mA

Signalling Status led

Power supply (VDC) 24 ± 20%

Electrical connections M12 4-pole

Dimensions (mm) Ø 18 x 85

PART NUMBERS

Ilion photocell includes multi-language instruction manual and CE declaration of conformity.

IL 10 ordering code: 1200201 IL 20 ordering code: 1200202

CABLES NEEDED

M12 5-pole. See page 32 (CDx, CD 9x, CDM 9”, CDM 99)

ACCESSORIES ■ Safety interface AU SX. See page 29 ■ Safety interface AU SXM. See page 30 ■ Adjustable fixing Bracket. See page 38

0 ...+50 ºC

IP67IP65

Operating temperature: 0 ... 55 °C


22

SAFETY LEVEL

SILCL 1PL c - Cat. 2

TYPE 2

TYPE 2 SINGLE-BEAM SAFETY PHOTOCELLS

ILION

APPROVALS

Safety level (with a control unit AU XS, AU SXM or Mosaic): Type 2 – SIL CL 1 – PL c – Cat. 2

• 2006/42/EC: “Machine Directive” • 2014/30/EU: “Electromagnetic Compatibility Directive” • 2014/35/EU: “Low Voltage Directive” • IEC 61496-1 (ed.3) “Safety of machinery - Electro sensitive protective equipment - General requirements and tests” • IEC 61496-2 (ed.3) “Safety of machinery - Electro-sensitive protective equipment - Particular requirements for equipment

using active opto-electronic protective devices (AOPDs)" • ISO 13849-1:2006 “Safety of machinery - Safety-related parts of control systems - Part 1: General principles for design” • IEC 62061 (ed.1) “Safety of machinery - Functional safety of safety-related electrical, electronic and programmable

electronic control systems” • EN 50178:1997 “Electronic equipment for use in power installations” • EN 55022:2110 “Information Technology Equipment - Radio Disturbance Characteristics - Limits and Methods of

Measurement”

New safety parameters for Type 2 light curtains

With the publication of Edition 3 of the harmonized EN 61496-1 standard it is no longer possible to use a Type 2 safety light curtains for safety functions assessed as SIL 2 / PL d.

If a safety level of SIL 2 / PL d (or higher) is required and it is nevertheless intended to use a safety light curtain, then it will be necessary to use a Type 4 safety light curtain.

This regulatory requirement derives from the fact that the reduction of risk that can be obtained via a photoelectric safety light curtain is not only a function of the safety level of its electronic parts, but is also determined by its systematic capabili-ties (for example: environmental influences, EMC, optical performance and detection principle).

The systematic capability of a Type 2 photoelectric light curtain may in fact not be sufficient to ensure adequate risk reduction for SIL 2 / PL d applications.The standard also establishes that the labelling of Type 2 safety light curtains must indicate such limitation to SIL 1 / PL c. The PFHd values declared for the electronic control part of the device, on the other hand, are not limited and therefore it is possible to use the PFHd value provided by the manufacturer of the device in the global assessment of the safety function, even if it exceeds the SIL 1 / PL c range.

MECHANICAL DATA

DIMENSIONS

Dimensions: mm

86

60

43

M12

9

M18

23

ULISSETYPE 2 SINGLE-BEAM SAFETY PHOTOCELLS

Ulisse is a Type 2 safety photocell with metal body and M8 3-pole connector.

The photocells must be connected to control unit for esample: standard AU SX or AU SXM control unit with Muting or Mosaic to form a protection system that can be composed of 1, 2, 3 or 4 single beam photo-cells.

In case of connection with Mosaic safety controller, the number of photocells depends to the configura-tion of the protection system (for details on the in-terface see AU SX, AU SXM and Mosaic control units).

Thanks to the very small size, the anodised aluminium case and the glass lenses free from electrostatic dust attraction, Ulisse is the ideal solution for the pro-tection of weaving machines as well as of other ap-plications characterised by high levels of mechanical stress or very restricted spaces.

0 ...+50 ºC

IP67IP65

Operating temperature: 0 ... 55 °C

IP 67 protection rating

TECHNICAL FEATURES

Minimum detectable object (mm)

8

Max. range (m) 6

Number of photocells per control unit

1 ... 4 In case of the Mosaic safety controller the number of photocells depends to the number available input related to the system configuration

Response time for each photocell (ms)

7

Output PNP - 100 mA

Signalling Status led


Electrical connections M8 3-pole

Max. cable length (m) 50 (between sensor and control unit)

Dimensions h x w x d (mm) 58 x 15 x 25

PART NUMBERS

Ulisse photocell includes multi-language instruction man-ual and CE declaration of conformity.

UPC ordering code: 1200300

CABLES NEEDED

M8 3-pole. See page 33 (C 8x, C 895)

ACCESSORIES ■ Safety interface AU SX. See page 29 ■ Safety interface AU SXM. See page 30

24

SAFETY LEVEL


TYPE 2

ULISSETYPE 2 SINGLE-BEAM SAFETY PHOTOCELLS

APPROVALS

Safety level (with a control unit AU XS, AU SXM or Mosaic): Type 2 – SIL CL 1 – PL c – Cat. 2

• 2006/42/EC: “Machine Directive” • 2014/30/EU: “Electromagnetic Compatibility Directive” • 2014/35/EU: “Low Voltage Directive” • IEC 61496-1 (ed.3) “Safety of machinery - Electro sensitive protective equipment - General requirements and tests” • IEC 61496-2 (ed.3) “Safety of machinery - Electro-sensitive protective equipment - Particular requirements for equipment

using active opto-electronic protective devices (AOPDs)" • ISO 13849-1:2006 “Safety of machinery - Safety-related parts of control systems - Part 1: General principles for design” • IEC 62061 (ed.1) “Safety of machinery - Functional safety of safety-related electrical, electronic and programmable

electronic control systems” • EN 50178:1997 “Electronic equipment for use in power installations” • EN 55022:2110 “Information Technology Equipment - Radio Disturbance Characteristics - Limits and Methods of

Measurement”

New safety parameters for Type 2 light curtains

With the publication of Edition 3 of the harmonized EN 61496-1 standard it is no longer possible to use a Type 2 safety light curtains for safety functions assessed as SIL 2 / PL d.

If a safety level of SIL 2 / PL d (or higher) is required and it is nevertheless intended to use a safety light curtain, then it will be necessary to use a Type 4 safety light curtain.

This regulatory requirement derives from the fact that the reduction of risk that can be obtained via a photoelectric safety light curtain is not only a function of the safety level of its electronic parts, but is also determined by its systematic capabili-ties (for example: environmental influences, EMC, optical performance and detection principle).

The systematic capability of a Type 2 photoelectric light curtain may in fact not be sufficient to ensure adequate risk reduction for SIL 2 / PL d applications.The standard also establishes that the labelling of Type 2 safety light curtains must indicate such limitation to SIL 1 / PL c. The PFHd values declared for the electronic control part of the device, on the other hand, are not limited and therefore it is possible to use the PFHd value provided by the manufacturer of the device in the global assessment of the safety function, even if it exceeds the SIL 1 / PL c range.

MECHANICAL DATA

DIMENSIONS

Dimensions: mm

10

56

25

18

15= =

==

20,6

28,5

8

62,7

A 4,5

25

SAFELOCKSAFETY SWITCH WITH GUARD LOCKING

Safelock safety switch is used to protect personnel by monitoring and interrupting the safety circuit depending on the position of the machine guard.

The locking solenoid holds the guard closed until a stored energy hazard has dissipated.

Closed-circuit current principle, guard locking by spring force. Release by applying voltage to the guard locking solenoid.

This switch has positive opening contacts and redundancy.

Due to its small design, the Safelock safety swi-tch with plastic housing is particularly suitable for applications in which robustness is required in combination with small dimensions.

■ Actuating head made of plastic ■ Auxiliary release on the front. Used for

releasing the guard locking with the aid of a tool. To protect against tampering, the auxiliary release is sealed with sealing lacquer

■ Approach direction: horizontal and vertical. Can be adjusted in 90° steps

■ Any installation position

0 ...+50 ºC

IP67IP65

Operating temperature: -20 ... 55 °C


TECHNICAL FEATURES

Housing material Reinforced thermoplastic

Contact material Silver alloy, gold flashed

Switching principle Slow-action switching contact

Number of door position positively driven contacts

2

Number of guard lock monitoring positively driven contacts

1

Approach speed Max. 20 m/min

Actuation frequency 1200 1/h

Guard locking principle Closed-circuit current principle

Force

Locking force Fmax 1000 N

Locking force FZh 1500 N

Retention force: 20 N

Extraction force: 30 N

Actuating force: 35 N

Solenoid operating voltage AC/DC 24 V -15% ... +10%

Short circuit protection 4 A

Switching voltage 12 V Min at 10 mA

Switching current 1 mA Min at 24 V

Power consumption 6 W

APPROVALS • 2006/42/EC: “Machine Directive” • EN 60947-5-1:2004/A1:2009 Low-voltage switchgear and

controlgear. Control/circuit devices and switching elements. Electromechanical control circuit devices

• EN 60947-5-1:2004/A1:2009 Annex K • EN ISO 14119:2013 Safety of machinery - Interlocking devices

associated with guards - Principles for design and selection

26

A: for monitoring the guard locking (built-in solenoid) slow-action switching contact 1 NC

B: for monitoring the door/actuator position

B

A

E2E1E1E2

E1E2

2111

2212

1211 2212

12112111

2212

2111

1211

11 122412

2311

12112412

2311

12112412

2311

A A AB B B


PART NUMBERS

Ordering codes Models Guard lock Description

1290100 SLK-M-P-2NC-24

Mechanical

Safelock with mechanical guard lock and plastic actuating head. Switching element: 2 NC, feedback 1 NC

1290101 SLK-M-P-NCNO-24Safelock with mechanical guard lock and plastic actuating head.

Switching element: 1 NC + 1 NO, feedback 1 NC

1290102 SLK-M-M-2NC-24Safelock with mechanical guard lock and metal actuating head.

Switching element: 2 NC, feedback 1 NC

1290103 SLK-M-M-NCNO-24Safelock with mechanical guard lock and metal actuating head.


1290104 SLK-E-P-2NC-24

Elecrtrical

Safelock with electrical guard lock and plastic actuating head. Switching element: 2 NC, feedback 1 NC

1290105 SLK-E-P-NCNO-24Safelock with electrical guard lock and plastic actuating head.


1290106 SLK-E-M-2NC-24Safelock with electrical guard lock and metal actuating head.

Switching element: 2 NC, feedback 1 NC

1290107 SLK-E-M-NCNO-24Safelock with electrical guard lock and metal actuating head.


Cable glands Insertion funnels

CG M20


IF


BLOCK DIAGRAM

27


ACTUATORSModel Ordering codes Description

ACT-S-S-ST 1290301Actuator standard, straight Two stainless safety screws per actuator Physically compatible with TP actuator P-G

ACT-S-S-RB 1290302Actuator standard, straight with rubber bush Two stainless safety screws per actuator Actuators with rubber bushings

ACT-S-A-RB 1290303Actuator standard, angled with rubber bush Two stainless safety screws per actuator

ACT-S-H-TB 1290304

Actuator standard, hinged, top-botton Actuators made of stainless steel Two stainless safety screws per actuator For doors hinged at top and bottom

ACT-S-H-LR 1290305

Actuator standard, hinged, left-right Actuators made of stainless steel Two stainless safety screws per actuator For doors hinged on right and left

ACT-F-S-RB 1290306Actuator for insertion funnels, straight with rubber bush Two stainless safety screws per actuator Actuators with rubber bushings

ACT-F-A-RB 1290307Actuator for insertion funnels, angled with rubber bush Two stainless safety screws per actuator Actuators with rubber bushings

ACT-F-H-TB 1290308

Actuator for insertion funnels, hinged, top-botton Actuators made of stainless steel Two stainless safety screws per actuator For doors hinged at top and bottom

ACT-FH-LR 1290309

Actuator for insertion funnels, hinged, left-right Actuators made of stainless steel Two stainless safety screws per actuator For doors hinged on right and left

28


MECHANICAL DATA

DIMENSIONS

31

2,5

Ø4,7

79

15,5

22

21Ø

5,2

Ø 4,2

96

42 364

M=0,5 Nm

M = 0,6 Nm

16

9 15,5

10,5

4

20,5

M20x1,5

37,5

31,5

h

Dimensions: mm

29

ACCESSORIES

INTERFACES

Control unit for safety photocells Ilion and Ulisse, which can be combined to form a Type 2 safety system.

Up to 4 photocells may be connected.

With guided-contact safety relays.

Start/Restart interlock.

EDM Feedback input for external contactors monitoring.

Self test every 5 seconds.

APPROVALS • 2006/42/EC: “Machine Directive” • 2014/30/EU: “Electromagnetic Compatibility Directive" • 2014/35/EU: “Low Voltage Directive” • EN 61496-1:2013 “Safety of machinery - Electro sensitive

protective equipment - General requirements and tests” • IEC 62061 (ed.1) “Safety of machinery - Functional safety of

safety-related electrical, electronic and programmable electro-nic control systems”

• EN ISO 13849-1:2008 “Safety of machinery - Safety-related parts of control systems - Part 1: General principles for design”

• EN 50178:1997 “Electronic equipment for use in power installations”

• EN 55022:2010 “Information Technology Equipment- Radio Disturbance Characteristics - Limits and Methods of Measurement”

• UL (C+US) mark for USA and Canada

AU SXTYPE 2 CONTROL UNIT FOR ILION AND ULISSE PHOTOCELLS

TECHNICAL FEATURES

Safety relay outputs 2 NO - 2 A 250 VAC

Status output PNP - 100 mA at 24 VDC

Response time (ms) ≤ 30

Start/Restart command ac-cording to IEC 61496-1

Manual or automatic Start/Restart selectable on terminal block

SignallingLED indication of input/output status and diagnosis


Electrical connections On terminal block

Operating temperature (°C) 0 ... 55

Protection ratingIP20 for housing IP2X for terminal block

FasteningDIN rail fastening according to EN 50022-35 standard

Dimensions h x w x d (mm) 99 x 22,5 x 114

PART NUMBERS

AU SX module includes multi-language instruction manual and CE declaration of conformity.


SAFETY LEVEL


TYPE 2

E S P E

30

ACCESSORIES

INTERFACES

AU SXM control unit, with integrated Muting functions, for safety photocells Ilion and Ulisse, which can be combined to form a Type 2 safety system.

Up to 4 photocells may be connected.

2-sensor Muting logics.

With guided-contact safety relays.

Muting time-out selectable.

Start/Restart interlock.

EDM Feedback input for extra external contactors monitoring.

Self test every 5 seconds.

APPROVALS • 2006/42/EC: “Machine Directive” • 2014/30/EU: “Electromagnetic Compatibility Directive” • 2014/35/EU: “Low Voltage Directive” • EN 61496-1:2013 “Safety of machinery - Electro sensitive

protective equipment - General requirements and tests” • IEC 62061 (ed.1) “Safety of machinery - Functional safety of

safety-related electrical, electronic and programmable electronic control systems”

• EN ISO 13849-1:2008 “Safety of machinery - Safety-related parts of control systems - Part 1: General principles for design”

• EN 50178:1997 “Electronic equipment for use in power installations”

• EN 55022:2010 “Information Technology Equipment- Radio Disturbance Characteristics - Limits and Methods of Measurement”

• UL (C+US) mark for USA and Canada

SAFETY LEVEL


TYPE 2

E S P E

AU SXMTYPE 2 CONTROL UNIT WITH INTEGRATED MUTING FOR ILION AND ULISSE PHOTOCELLS

TECHNICAL FEATURES

Inputs for Muting sensors2 inputs 0 or 24 VDC – PNP or relay – dark-on

Muting Enable input 0 or 24 VDC – PNP or relay

Safety relay outputs 2 NO - 2A 250 VAC

Status output PNP - 100 mA at 24 VDC

Muting lamp output 24 VDC; 0,5 - 5 W

Muting time-out 30 sec. or infinite, selectable

Override2 operating modes selectable: manual action with hold to run or automatic with pulse command

Override time-out (min) 15

Response time (ms) ≤ 30

Start/Restart command according to IEC 61496-1

Manual or automatic Start/Restart selectable on terminal block

SignallingLED indications of input/output status, Muting sensor inputs, diagnosis


Electrical connections On terminal blocks


Protection ratingIP20 for housing IP2X for terminal blocks



PART NUMBERS

AU SXM module includes multi-language instruction ma-nual and CE declaration of conformity.


31

ACCESSORIES

INTERFACES

MG d1 is a safety control unit for monitoring up to 8 Magnus safety switches in series.

With 1 safety switch connected, a PL d safety level is reached.

It features a two positively mechanically linked contacts and EDM (External Device Monitoring).

APPROVALS • 2006/42/EC: “Machine Directive” • 2014/30/EU: “Electromagnetic Compatibility Directive” • 2014/35/EU: “Low Voltage Directive” • EN 61508-1:1998 “Functional safety of electrical/electronic

programmable electronic safety related systems - General requirements”

• EN 61508-2:2000 “Functional safety of electrical/electronic/programmable electronic safety related systems - Requirements for electrical/electronic/programmable electro-nic safety-related systems”

• EN 61508-3:1998 “Functional safety of electrical/electronic programmable electronic safety related systems: Software requirements”

• ISO 13849-1:2008 “Safety of machinery - Safety-related parts of control systems - Part 1: General principles for design”

• IEC 62061: “Safety of machinery - Functional safety of sa-fety-related electrical, electronic and programmable electronic control systems”

MG d1PL D CONTROL UNIT FOR MAGNUS MAGNETIC SWITCHES

TECHNICAL FEATURES

Safety relay outputs2 NO - 3 A - 250 VAC Each NO safety output line is interrupted twice by the two relays

Response time (ms) < 20

External Device Monitoring Yes

Signalling LED indicators for status and diagnostic

Power supply (VDC) 24 (±10%)

Electrical connection On terminal block


Protection ratingIP40 for housing IP2X for terminal block



PART NUMBERS


Ø 14,5

M 12x1

46

1 - Brown

2 - White

3 - Blue

4 - Black

5 - Grey

2

3

54

1

32

ACCESSORIES

CABLES

CD xM12 STRAIGHT CONNECTOR 5-POLE

Models Codes Description

CD 5 1330950M12 straight connector 5-pole, pre-wired cable 5 m






Note - 5 not connected

CD 9xM12 90° ANGLE CONNECTOR 5-POLE

Models Codes Description

CD 95 1330951M12 90° angle connector 5-pole, pre-wired cable 5 m



Note - 5 not connected

Ø 1

4,5

M 1

2x1

1 - Brown

2 - White

3 - Blue

4 - Black

5 - Grey

5

26 12

Ø 4,5

35,5

3

4

1

2

33

ACCESSORIES

CABLES

CDM 9M12 STRAIGHT CONNECTOR 5-POLE SCREW TERMINAL, PG9 CABLE GLAND

Model Code Description

CDM 9 1330954M12 straight connector 5-pole with screw terminal, PG9 cable gland

CDM 99M12 STRAIGHT CONNECTOR 5-POLE SCREW TERMINAL, PG9 CABLE GLAND


CDM 99 1330955M12 90° angle connector 5-pole with screw terminal, PG9 cable gland

CABLES C 8XM8 STRAIGHT CONNECTOR 3-POLE


C 85 1200217M8 straight connector, 3-pole, pre-wired cable 5 m

C 815 1200219M8 straight connector, 3-pole, pre-wired cable 15 m

Ø 20

≈ 60

M 12x135

M 12x1

30,5

Ø 20

M 8

33

Ø 10,2

1

2 3

1 - Brown

2 - Black

3 - Blue

34

M 8

12

3

1 - Brown

2 - White

3 - Blue

4 - Black

30

Ø 10

Ø 4,5

4

ACCESSORIES

CABLES

C 895M8 90° ANGLE CONNECTOR 3-POLE


C 895 1200217M8 90° angle connector, 3-pole, pre-wired cable 5 m

C8 GxM8 STRAIGHT CONNECTOR 4-POLE


C8 G3 1291070M8 straight connector, 4-pole, pre-wired cable 3 m

C8 G5 1291072M8 straight connector, 4-pole, pre-wired cable 5 m

M 8

1

2 3

1 - Brown

2 - Black

3 - Blue

27

16,5

8,5

Ø 10,5

Ø 4,5

35

ACCESSORIES

CABLES

C8 G9xM8 90° ANGLE CONNECTOR 4-POLE


C8 G93 1291071M8 angled 90° connector, 4-pole, pre-wired cable 3 m

C8 G95 1291073M8 angled 90° connector, 4-pole, pre-wired cable 5 m

1

23

27

8,5

4

1 - Brown

2 - White

3 - Blue

4 - Black

M 8

16,5

Ø 10,5

Ø 4,5

36

ACCESSORIES

CABLES

EC S4 xMALE-FEMALE M12 STRAIGHT CONNECTOR 4-POLE


MRFID EC S4 1 1292414M12 straight connector, 4-pole, Male-Female cable 1 m


MRFID EC S4 5 1292416M12 straight connector, 4-pole Male-Female cable 5 m


EC S8 xMALE-FEMALE M12 STRAIGHT CONNEC-TOR 8-POLE






EC L4 xMALE-FEMALE M12 90° ANGLE CONNEC-TOR 4-POLE


MRFID EC L4 1 1292418M12 angled 90° connector, 4-pole, Male-Female cable 1 m




8

2

6

3 4

5

71

1 - Brown

2 - White

3 - Blue

4 - Black

5 - Grey

6 - Pink

7 - Violet

8 - Orange

1 - Brown

2 - White

3 - Blue

4 - Black

37

A

48

8

B

8

4 4

C

2

43

ACCESSORIES

CABLES

EC C4 xFEMALE M12 STRAIGHT CONNECTOR 4-POLE


MRFID EC C4 1 1292406M12 straight connector, 4-pole, cable 1 m




EC C8 xFEMALE M12 STRAIGHT CONNECTOR 8-POLE


MRFID EC C8 1 1292410M12 straight connector, 8-pole, Male-Female cable 1 m




T CONNECTOR M12T ADAPTER


MRFID TC A 1292403 M12 T type A connector

MRFID TC B 1292404 M12 T type B connector

MRFID TC C 1292405 M12 T type C connector

TP TERMINATION PLUG


MRFID TP 1292402 Termination plug

8

2

6

3 4

5

71

1 - Brown

2 - White

3 - Blue

4 - Bleck

5 - Grey

6 - Pink

7 - Violet

8 - Orange

Type A To gain status output from the connected sensor

Type B For series connections of 2 or more sensors

Type C To introduce additional power supplies in long series

48

48

8

8

8

8

44

4

8

44

2

4

4 4

3



M RFID TC B

M RFID TC A

M RFID TC BM RFID TC CAdditionalpower supply

Seriesconnection

Seriesconnection









M RFID TPTermination plug

Status output

Status outputM RFID TC A









Type B

Type A

48

8

Type A

Type BType C

4 4 4

8

4

4

4

4



8 8

38

ACCESSORIES

BRACKETS

The IL FB bracket allows both vertical and horizontal adjustment of the optical axis of the photocell.

IL FBADJUSTABLE FIXING BRACKET

PARTS NUMBERS


IL FB 1200090 Set of 2 adjustable brackets

39

CUSTOMER SERVICE

At ReeR we put our Customers always first

ReeR after sales service is committed to support all customers that need technical guidance regarding functionality, handling and installation of our products.

Customer Service Hotline +39 011 24 82 215

Monday to Friday 8.30 -12.30 and 13.30-18.00 (CET)

or contact [email protected]

For product returns please visit www.reersafety.com for further information.

Safety. Detection. Control.

ReeR SpA Via Carcano, 32 10153 Torino Italy T +39 011 248 2215F +39 011 859 867

www.reersafety.com | [email protected]

More than 50 years of quality and innovation

Founded in Turin (Italy) in 1959, ReeR distinguished itself for its strong commitment to innovation and technology.

A steady growth throughout the years allowed ReeR to become a point of reference in the safety automation industry at a worldwide level.

The Safety Division is in fact today a world leader in the development and manufacturing of safety optoelectronic sensors and controllers.

ReeR is ISO 9001, ISO 14001 and BS OHSAS 18001 certified.

Made in Italysince 1959

Issue 1

Rev. 0.0 October 2016 8946228 Safety Sensor Catalogue English Printed in Italy

ReeR SpA does not guarantee that product information in this catalogue are the most current available.ReeR SpA reserves the right to make changes to the products described without notice and assumes no liability as a result of their use or application. Our goal is to keep the information on this catalogue timely and accurate, however ReeR SpA accepts no responsibility or liability whatsoever with regard to the information on this catalogue. Reproduction is not authorised, except with the expressed permission of ReeR SpA.

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