sagama pneumatico 1000

Commercial offer

Sagama Pneumatico 1000Waste tire recycling production line.Recycling 1000 kg of tires per hour.

Business "from scratch"!• Ready-made investment solution!• Quick startup!• Great service support!• Patented technical decisions for the quick pay-back.• The growing world demand for rubber crumb and coating is a

great time to start!• Russian currency inflation makes prices more attractive now!

Catch your chance!• USSR tires type is the hardest to recycle, that's why in case it

works with our tires it will certainly work with any other!!!

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Sagama Pneumatico 1000 is a tire-recyclingfactory. It includes a broad range ofcustomized shredders and granulators, whichhave higher efficiency, toughness andconsistency.

This production line was created to recyclewaste tires (Diameter is up to 1.2 m).Productivity is 1000 kg tires per hour (up to6000 ton per year).

Introduction Sagama Pneumatico 1000 production line(1000 kg of tires per hour)

SAGAMA Pneumatico 1000Tire recycling line

Technical characteristics

Installed power 351 kW/hr

Average power consumption 228 kW/h

Input up to 1000 kg/hr

Output (depends on raw material) up to 700 kg/h

Max outer diameter of waste tires up to 1280mm

Recommendations to working conditions two 10-12 hours shifts

(considering technical rules)

Number of workers per shift 8 workers

Tire recycling volumes per year (300 working days,

20 working hours)

up to 6000 tons

Requirements for premises

* Attention! To help you with process of service online monitoring it is necessary to have:

• At least 2Mbps high-speed Internet connection with static IP address• Great lighting , at least 200 lux

The end products of tire recycling can be roughly divided into 3 product groups:

1. Rubber crumb.Rubber crumb is used, for example, for the production of artificial turf, safety mats for playgrounds, anti-slip mats etc.2. Steel.The steel that is attained from the various size reduction steps can be reused as raw material in the

steel industry. The purity of the steel depends on the size and the design of the separation

technology.

3. Textile Fibers.

The textile fibers attained from the different size reduction steps are a valuable secondary fuel.

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4.5 m

13.5 m35 m

S=473m2


Equipment specification

NO.Device

Name

Specifics. Size, weight

(kg)

Power

consumption,

kW

Quantity Photo

1Control

console

Control console is intended to

control the line

1250х400х1800,100

- 1

2Steel wire

debeader

It removes bead wire from

landing ring. Output: bead

wire without permissions and

rubber component of tire.

Productivity: 15-40 tires per

hour. It is about 750 – 1000

kg/h.

4430х960х1500, 1200

11 2

3Hydraulic tire

cutter

It is intended to cut tires into

2 pieces (tire dimension is up

to 1.2m.) If tire bigger than

1.2m – need be cut into 3-4

pieces).

1850х2100х810, 1200

7,5 2

4 Belt conveyer

It is designed to transfer massive chips and small chips.

Rotation velocity: 30 rpm.Productivity: 1500kg/h and

more.3400х1000х2350,350

0,75 6

5 Crusher 1000

Crusher is plant for crushing massive elements of tires

which are half of tire. Products of crushing are 100x100 mm chips which are ready to the

next step of processing.Productivity:1000 kg/h.

Gear boxRotation velocity: 27-44 rpm.

Tire pieces: 5-25 kg.

2300х1260х1850,3600

30 2

6Shredder №1

(first step of

crushing)

Shredder №1 (first step of

shredding). It is intended to

shred 100x100 chips to 30x30

chips.

Productivity: 700 kg/h.

Knives - hardened tool steel.

Rate speed:62rpm.

2000х910х1860,2000

37 2

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NO.Device

Name


(kg)

Power

consumption,

kW

Quantity Photo

7Shredder №2

(average step

of crushing)

Shredding 30x30 chips to

12x12 chips.

Productivity: 700 kg/h.

Knives - Hardox steel.

Rotation velocity: 60 rpm.

2000х910х1795,1700

30 2

8Exhaust

ventilation

system № 1

Realizing the process of

aspiration (clean the air from

dust and textile cord)

4 2

9Exhaust

ventilation

system № 2

Realizing the process of

aspiration (clean the air from

dust and textile cord)

4 2

10Conveyer

screw

It is intended for 5 mm rubber

crumbs transportation to the

magnetic filter.

3300х350х350, 200

1,5 4

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NO.Device

Name


(kg)

Power

consumption,

kW

Quantity Photo

11Vibrating

screen № 1

It is intended to clean 5 mm

rubber crumbs from textile.

2300х1100х1100, 350

0,52 2

12Vibrating

screen № 2

It is intended to clean 0,1-4,5

mm rubber crumbs from

textile. Then rubber crumbs

are divided in to two types of

fractions: 0,1-2 mm и 2-4,5

mm.

2300х1100х750, 350

0,53 2

13Magnetic

filter

It is intended to separate

metal cord from 12x12 rubber

chips.

Rotation velocity: 30 rpm.

Productivity: 1500kg/h.

1200х600х1800,150

0,75 2

14

Magnetic

filter of

vibrating

screen

Is for the metal cord

separation from 5 mm rubber

crumbs.

1400х600х2250, 230

0,75 2

15Magnetic

filter

It is intended to separate

metal cord from rubber

crumbs in final stage.

Productivity: 700kg/h.

Rotation velocity: 30 rpm

1400х600х2250,230

0,75 2

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NO.Device

Name


(kg)

Power

consumption,

kW

Quantity Photo

16 Chopper

It is intended to crush 12x12

rubber chips to rubber crumbs

up to 5-8mm.

Blades – Hardened tool steel

Rotation velocity of rotor: 600

rpm. Productivity: 350kg/h х

2 Belt gearing Netting size is

5 mm. 1850х870х1575,1500

37 2

17Aspiration

system

It is intended to transfer rubber crumbs from magnetic filter to Crushers №1, №2. It

also separates textile cord from rubber crumbs.2,86

м3б,360Productivity: 700kg/h

16 2

18Dust

collecting

system № 1

It is intended to remove textile cord which is

accumulate in Crushers and Vibrating screens №1 and

№2.Productivity: 1530-3300

m3/h.Dust is collected into sleeve

filter.1300х1300х4500,500

4 1

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Main product – Rubber crumb

The recycling line can be reconfigured quickly for the different size granules producing (from 1 to 5 mm).

So you will be able to produce the most popular product on the market!

0 – 0,65 mm 0,65 – 2 mm

2 – 5 mm

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SAGAMA Pneumatico 1000

Where to use

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Ourservices

PRE – service

- Help with a project designing! Business planning.

MID – service

- We sent our engineers to set up the line and make trainings!

- By joining to the SAGAMA partner network, you get access to this market information and consultation!

AFTER SALE – service

- Remote monitoring complex through IP video surveillance!

- 1 year after-sale warranty!

- Marketing support: catalogues, booklets, boards layouts, website support!

- Online technical monitoring for the each equipment node using engines loads control system! It allows you to build the most effective line operation and prevents malfunction!

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Ouradvantages

- Ready-made investment solution!

- 10 years producing experience!

- Great service support!

- Patented technical decisions for the quick pay-back.

- The growing world demand for rubber crumb and coating is a great time to start!

- Russian currency inflation makes prices more attractive now! Catch your chance!

- The production line quick reconfiguration for the differentstructure granules (fraction from 1 to 5 mm). So you will be able toproduce the most popular product on the market!

- The unique precision cleaning system and multistage crumbseparation from textile fibers and metal cord ensures the crumbpurity (without metal and textile inclusions)!

- USSR tires type is the hardest to recycle, that's why in case itworks with our tires it will certainly work with any other!!!

- Quick startup!


Certification

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Packing and shipment

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Our company


Success projects

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Video

Also you can view how it works via links:

Recycling process:https://www.youtube.com/watch?v=nF_mfZkyuF4

Company presentation:https://www.youtube.com/watch?v=Qw3gH0YE5qA


https://www.youtube.com/watch?v=nF_mfZkyuF4

https://www.youtube.com/watch?v=Qw3gH0YE5qA

We invite you to visit our company in Russia!

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You will be able to see our production, our clients companies and their SAGAMA systems in process!

So you will see by your own eyes how another companies use our product!

Vitaliy Bogdanov

E-mail: [email protected]: vitali.bogdanovPhone: +37257675685

Contacts


mailto:[email protected]

sagama pneumatico 1000

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