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A TOGNUM GROUP BRAND Power. Passion. Partnership. Sales Program C&I, Agriculture, Mining Edition 1/17 valid from 02/2017

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Page 1: Sales Program C&I, Agriculture, Mining - mtu-online … Parts & Service MTU ValueCare 64 Exhaust emissions 66 ... (12V2000C12/S4000) 50°C (16V2000C12) 5A – Heavy duty operation

A tognum group BrAnd

Power. Passion. Partnership.

Sales Program C&I, Agriculture, Mining Edition1/17 validfrom02/2017

Page 2: Sales Program C&I, Agriculture, Mining - mtu-online … Parts & Service MTU ValueCare 64 Exhaust emissions 66 ... (12V2000C12/S4000) 50°C (16V2000C12) 5A – Heavy duty operation

2  I C&I,Agriculture,Mining I SalesProgram2017 SalesProgram2017 I C&I,Agriculture,Mining I 3

02 Contents

04 MTU: Power. Passion. Partnership.

05 Engine designation  General specifications

06 Selection guideline

Applications08 5A-Dieselenginesforheavydutyoperation

75kW-1865kW16 5B-Dieselenginesformediumdutyoperation

110kW-3000kW28 5C-Dieselenginesforshort-timeoperation

373kW-750kW30 Dieselenginesforundergroundmining

75kW-429kW

32 Automation

38 Engines data Cylinderdata Dimensionsandmasses

Weight/Powerratio

54 Parts & Service MTUValueCare

64 Exhaust emissions

66 Emission Flex Package

69  Conversion table

Con

tent

s

Page 3: Sales Program C&I, Agriculture, Mining - mtu-online … Parts & Service MTU ValueCare 64 Exhaust emissions 66 ... (12V2000C12/S4000) 50°C (16V2000C12) 5A – Heavy duty operation

4  I C&I,Agriculture,Mining I SalesProgram2017 SalesProgram2017 I C&I,Agriculture,Mining I 5

General specifications

Gen

eral

Dieselengineformobileindustrial,agriculturalandminingapplications>Four-stroke,direct-injection

>Liquid-coolingandair-cooling

>VorIn-lineconfiguration

PowerDefinitionRatedpowerofdieselenginesinthisSalesProgram

correspondstoISO3046

ICFN=ISOstandard(continuous)fuelstoppower

IFN=ISOstandardfuelstoppower

(ratingsalsoapplytoSAEJ1995andJ1349standardconditions)

Barometricpressure: 1000mbar

Sitealtitudeabovesealevel: 100m

MTU:Power. Passion. Partnership.

MTUisthecorebrandofRolls-RoycePowerSystemsAG,whichisaworld-

leadingproviderofhigh-andmedium-speeddieselandgasengines,

completedrivesystems,distributedenergysystemsandfuelinjection

systemsforthemostdemandingrequirements.

TheproductrangeofMTUisoneofthewidestandmostmoderninthe

sector.Weoffercomprehensive,powerfulandreliableenginesolutionsfor

yachts,commercialshipsandnavalvessels,constructionandindustrial

vehicles,agriculturalmachinery,mining,railandmilitaryvehiclesaswell

asfortheoilandgasindustry.Wealsoprovideafulllineofserviceproducts

tohelpyoumaximizeuptimeandperformance.

Forover100years,MTUhasbeenknownforcutting-edgeinnovationand

technologicalleadership.Thatsamespiritofinnovationinspiresour

sustainabilityefforts.Todayandinthefuture,ourfocusisondeveloping

andimplementingsystemsolutionstomaximizeefficiencyandmeet

emissionsstandards.

MTUappliesapolicyofcontinualproductsandsystemsimprovements.Pleasenote,specificationsaresubjecttochangewithoutnotice.Alldimensionsareapproximate.Detailsaresubjecttooptionsselected.PleasecontactyourMTUdistributorforcurrentinformationandbindingdata.

Explanation of the engine designationSeries900,460,500,1000,1100,1300,1500,1600,2000,4000Example:

16V4000C23Applicationsegment/Designindex

Application

Series

Cylinder-config.: V=V-engine

R=In-lineengine

No.ofcylinders

Cooling variantsSeparatecircuitchargeaircooling 1600/2000/4000

Air-to-aircharge-aircooling 460/500/900/S60/

1000/1100/1300/1500

ForfurtherinformationonMTUC&I,AgricultureandMiningproductsplease

contactyourMTUdistributororvisit:www.mtu-online.com

Page 4: Sales Program C&I, Agriculture, Mining - mtu-online … Parts & Service MTU ValueCare 64 Exhaust emissions 66 ... (12V2000C12/S4000) 50°C (16V2000C12) 5A – Heavy duty operation

6  I C&I,Agriculture,Mining I SalesProgram2017 SalesProgram2017 I C&I,Agriculture,Mining I 7

Selection GuidelineTypical Applications

5A - Diesel engines for heavy duty operationRatingdefinition:continuousoperationwithupto100%load

Operatinghours:unrestricted

5B - Diesel engines for medium duty operationRatingdefinition:continuousoperationwithvariableload

Operatinghours:unrestricted

5C - Diesel engines for short-time operationRatingdefinition:intermittentoperationwithvariableload

Operatinghours:max.1000hoursperyear

Diesel engines for Underground mining

AutomationCapoSsmartedition

Enginemanagementsystem-TypicalconfigurationSeries460,500,900

motivline –themanagementtechnologyforminingapplicationswith

Series4000-03

Engines DataCylinderData

DimensionsandMasses,Weight/PowerRatio

Parts & ServiceMTUValueCare

Aportfolioofvaluableproductsandservices

Exhaust emissions, Emission Flex Package and Conversion Table

75 kW - 1865 kW Page 08 - 15Loadfactor>60%

Fuelstoppower(ICFN)

110 kW - 3000 kW Page 17 - 27Loadfactor<60%

Fuelstoppower(ICFN)

373 kW - 750 kW Page 28 - 29Loadfactor>60%

Fuelstoppower(ICFN)

75 kW - 429 kW Page 30 - 31

Page 32 - 37

Page 38 - 53

Page 54 - 63

Page 64 - 69

Sele

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uid

elin

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Page 5: Sales Program C&I, Agriculture, Mining - mtu-online … Parts & Service MTU ValueCare 64 Exhaust emissions 66 ... (12V2000C12/S4000) 50°C (16V2000C12) 5A – Heavy duty operation

8  I C&I,Agriculture,Mining I SalesProgram2017 SalesProgram2017 I C&I,Agriculture,Mining I 9

Diesel engines for C&I, Agriculture andMining applications

75 kW - 350 kW(101 bhp - 469 bhp)

> Intakeairtemperature: 25°C

5A–Heavydutyoperation

Engine model Rated power ICFN  kW  bhp  rpm Air-to-aircharge-aircooling

4R904C21 75  101 2200

4R904C31 90  121 2200

4R924C22 95  127 2200

6R906C21 130  174 2200

6R906C31 150  201 2200

6R926C22 175  234 2200

6R926C32 195  261 2200

6R460C11R 220  295 1800

6R460C11 242  324 1800

6R460C21 260  349 1800

6R460C31 295  396 1800

6R460C22 265  355 1800

6R460C32 295  396 1800

6V501C31 260  349 1800

6V501C32 265  355 1800

8V502C21 330  442 1800

8V502C31 350  469 1800

Optimization: EPANonroadT3Comp(40CFR89) EUNonroadStIIIAComp(97/68/EC) ChinaOnroadStageV(GB17691-2005) ChinaNRMMStageIII(GB20981-2014) EPANonroadT4iComp(40CFR1039) EUNonroadStIIIBComp(97/68/EC)

All 5A-ratings can be used for 5B applications!

Peak Torque Optimization

Nm  lb-ft  rpm

400 295 1200-1600

470 345 1200-1600

500 370 1200-1600

675 500 1200-1600

750 555 1200-1600

850 625 1200-1600

1020 750 1200-1600

1300 960 1300

1600 1180 1300

1750 1290 1300

1900 1400 1300

1750 1290 1300

1900 1400 1300

1730 1275 1300

1850 1365 1300

2150 1585 1300

2300 1695 1300

5A–

Hea

vy

duty

op

erat

ion

38

39

29

31

20

20

20

20

38

38

38

38

38

23

23

23

23

39

38 39

39

39

39

39

31

31

31

31

20 23 31

20 23 31

20 23 31

20

29

29

23 31

20 23 31

20 23 31

20 23 31

20

23

Page 6: Sales Program C&I, Agriculture, Mining - mtu-online … Parts & Service MTU ValueCare 64 Exhaust emissions 66 ... (12V2000C12/S4000) 50°C (16V2000C12) 5A – Heavy duty operation

10  I C&I,Agriculture,Mining I SalesProgram2017 SalesProgram2017 I C&I,Agriculture,Mining I 11

Diesel engines for C&I and Mining applications

224 kW - 336 kW(300 bhp - 450 bhp)

> Intakeairtemperature: 25°C

5A–Heavydutyoperation

Engine model Reference no. Rated power ICFN    kW  bhp  rpm Air-to-aircharge-aircooling

S60(12.7l) 6063MK33 224  300 2100

6063MK33 242  325 2100

6063MK33 261  350 2100

6063MK33 280  375 2100

6063MK33 298  400 2100

6063MK33 298  400 2200

S60(14l) 6063HK33 336  450 2100

S60(14l) 6063HV33 242  325 2100

6063HV33 280  375 2100

6063HV33 298  400 2100

6063HV33 317  425 2100

6063HV33 336  450 2100

Optimization: ➄ EUNonroadStIIComp(97/68/EC) EPANonroadT2Comp(40CFR89) EPANonroadT3Comp(40CFR89) EUNonroadStIIIAComp(97/68/EC)

All 5A-ratings can be used for 5B applications!

Peak Torque Optimization

Nm  lb-ft  rpm

1424 1050 1350 ➄

1559 1150 1350 ➄

1831 1350 1350 ➄

1831 1350 1350 ➄

1898 1400 1350 ➄

1830 1350 1350 ➄

2237 1650 1350 ➄

1559 1150 1350

1830 1350 1350

1898 1400 1350

2000 1475 1350

2102 1550 1350

19

20

23

20 23

20 23

20 23

20 23

19

19

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19

19

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20 23

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Page 7: Sales Program C&I, Agriculture, Mining - mtu-online … Parts & Service MTU ValueCare 64 Exhaust emissions 66 ... (12V2000C12/S4000) 50°C (16V2000C12) 5A – Heavy duty operation

12  I C&I,Agriculture,Mining I SalesProgram2017 SalesProgram2017 I C&I,Agriculture,Mining I 13

Diesel engines for C&I, Agriculture and Mining applications

100 kW - 400 kW(134 bhp - 536 bhp)

> Intakeairtemperature: 25°C

5A–Heavydutyoperation

Engine model Rated power ICFN  kW  bhp  rpm Air-to-aircooling

4R1000C10 100  134 2200

4R1000C20 115  154 2200

4R1000C30 129  173 2200

6R1000C20 180  241 2200

6R1000C30 210  282 2200

6R1100C30 280  375 1700

6R1300C20 320  429 1700

6R1300C30 340  456 1700

6R1500C30 400  536 1700

Optimization: EPANonroadT4(40CFR1039) EUNonroadStIV(97/68/EC) EmissionFlexPackage-EUNonroadStIIIAComp(ECER96)

All 5A-ratings can be used for 5B applications!

Peak Torque Optimization

Nm  lb-ft  rpm

600 443 1200-1500

675 498 1200-1500

750 553 1200-1600

1000 738 1200-1600

1150 848 1200-1600

1900 1401 1300

2100 1549 1300

2200 1623 1300

2600 1918 1300

21

21

21

21 27

27

27

27

21 27

21 27

21 27

21 27

21 27

21

27

40

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40

40

Page 8: Sales Program C&I, Agriculture, Mining - mtu-online … Parts & Service MTU ValueCare 64 Exhaust emissions 66 ... (12V2000C12/S4000) 50°C (16V2000C12) 5A – Heavy duty operation

14  I C&I,Agriculture,Mining I SalesProgram2017 SalesProgram2017 I C&I,Agriculture,Mining I 15

Diesel engines for C&I and Miningapplications

567 kW - 1865 kW(760 bhp - 2500 bhp)

> Intakeairtemperature: 25°C

> Charge-aircoolanttemperature:45°C(12V2000C12/S4000)

50°C(16V2000C12)

5A–Heavydutyoperation

Engine model Rated power ICFN  kW  bhp  rpm Separatecircuitcharge-aircooling(SCCC)

12V2000C12 567  760 2100

16V2000C12 783  1050 1800/2100

12V4000C11R 1193  1600 1900

12V4000C15 1150  1542 1800

12V4000C11 1286  1725 1900

12V4000C13R 1193  1600 1800

12V4000C25 1250  1676 1800

12V4000C13L 1425  1910 1800

12V4000C35 1500  2012 1800

16V4000C11R 1600  2146 1800

16V4000C11 1715  2300 1900

16V4000C13R 1492  2000 1800

16V4000C13 1750  2345 1800

16V4000C13 1750  2345 1900

16V4000C13L 1865  2500 1800/1900

Optimization:x Fuelconsumptionoptimized ➁ EPANonroadT1Comp(40CFR89) EPANonroadT2Comp(40CFR89) EPANonroadT4(40CFR1039) ChinaNRMMStageIII(GB20981-2014)

All 5A-ratings can be used for 5B applications!

DataforTier4finalenginesarepreliminary.

Peak Torque Optimization

Nm  lb-ft  rpm

3300 2441 1350

4450 3288 1350

7612/7595 5614/5602 1500 x➁

7351 5422 1494

6985 5151 1500 x➁

7595 5600 1500 x

7990 5893 1494

9070 6690 1500 x

9588 7072 1494

10188 7515 1500 ➁

9313 6896 1500 x➁

9520 7022 1350 x

11141 8216 1500 x

11141 8216 1500 x

11870 8754 1500 x

19

19

19

19

19

19

19

21

21

21

31

31

31

31

31

31

19

21

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Page 9: Sales Program C&I, Agriculture, Mining - mtu-online … Parts & Service MTU ValueCare 64 Exhaust emissions 66 ... (12V2000C12/S4000) 50°C (16V2000C12) 5A – Heavy duty operation

16  I C&I,Agriculture,Mining I SalesProgram2017 SalesProgram2017 I C&I,Agriculture,Mining I 17

5B–

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Diesel engines for C&I, Agriculture and Mining applications

110 kW - 375 kW(147 bhp - 503 bhp)

> Intakeairtemperature: 25°C

5B–Mediumdutyoperation

Engine model Rated power ICFN  kW  bhp  rpm Air-to-aircharge-aircooling

4R904C61 110  147 2200

4R904C71 129  173 2200

4R924C71 145  194 2200

4R924C52 115  154 2200

4R924C62 129  173 2200

4R924C72 150  201 2200

6R906C51 170  228 2200

6R906C61 190  255 2200

6R906C71 205  275 2200

6R926C61 220  295 2200

6R926C71 240  322 2200

6R926C52 210  281 2200

6R926C62 225  302 2200

6R926C72 240  322 2200

6R460C41 315  422 1800

6R460C51 335  449 1800

6R460C61 360  483 1800

6R460C71 375  503 1800

6R460C42 315  422 1800

6R460C52 335  449 1800

6R460C62 360  483 1800

6R460C72 375  503 1800

Optimization: EPANonroadT3Comp(40CFR89) EUNonroadStIIIAComp(97/68/EC) ChinaOnroadStageV(GB17691-2005) ChinaNRMMStageIII(GB20981-2014) EPANonroadT4iComp(40CFR1039) EUNonroadStIIIBComp(97/68/EC)

Peak Torque Optimization

Nm  lb-ft  rpm

580 430 1200-1600

675 500 1200-1600

750 555 1200-1600

610 450 1200-1600

675 500 1200-1600

800 590 1200-1600

810 595 1200-1600

1000 735 1200-1600

1100 810 1200-1600

1200 885 1200-1600

1300 960 1200-1600

1120 825 1200-1600

1200 885 1200-1600

1300 960 1200-1600

2000 1475 1300

2000 1475 1300

2200 1620 1300

2200 1620 1300

2000 1475 1300

2000 1475 1300

2200 1620 1300

2200 1620 1300

38

39

29

31

20

23

20 23 31

20 23 31

20 23 31

20 23 31

20 23 31

20 23 31

20 23 31

20 23 31

20 23 31

20 23 31

20 23 31

20 23 31

38 39

38 39

38 39

38 39

38 39

38 39

29 38 39

29 38 39

29 38 39

38 39

Page 10: Sales Program C&I, Agriculture, Mining - mtu-online … Parts & Service MTU ValueCare 64 Exhaust emissions 66 ... (12V2000C12/S4000) 50°C (16V2000C12) 5A – Heavy duty operation

18  I C&I,Agriculture,Mining I SalesProgram2017 SalesProgram2017 I C&I,Agriculture,Mining I 19

Diesel engines for C&I, Agriculture and Mining applications

290 kW - 480 kW(389 bhp - 644 bhp)

> Intakeairtemperature: 25°C

5B–Mediumdutyoperation

Engine model Rated power ICFN  kW  bhp  rpm Air-to-aircharge-aircooling

6V501C51 290  389 1800

6V501C61 315  422 1800

6V501C52 300  402 1800

6V501C62 320  429 1800

6V501C72 350  469 1800

8V502C41 390  523 1800

8V502C51 420  563 1800

8V502C61 450   603 1800

8V502C71 480  644 1800

8V502C42 375  503 1800

8V502C52 405  543 1800

8V502C62 440  590 1800

8V502C72 480  644 1800

Optimization: EPANonroadT3Comp(40CFR89) EUNonroadStIIIAComp(97/68/EC) ChinaOnroadStageV(GB17691-2005) ChinaNRMMStageIII(GB20981-2014) EPANonroadT4iComp(40CFR1039) EUNonroadStIIIBComp(97/68/EC)

Peak Torque Optimization

Nm  lb-ft  rpm

1850 1365 1300

2000 1475 1300

2000 1475 1300

2100 1550 1300

2300 1695 1300

2400 1770 1300

2700 1990 1300

2700 1990 1300

2800 2065 1300

2400 1770 1300

2600 1915 1300

2800 2065 1300

3000 2210 1300

38

39

29

31

20

23

20 23 31

20 23 31

20 23 31

20 23 31

20 23 31

20 23 31

38 39

38 39

38 39

29 38 39

29 38 39

29 38 39

29 38 39

5B–

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Page 11: Sales Program C&I, Agriculture, Mining - mtu-online … Parts & Service MTU ValueCare 64 Exhaust emissions 66 ... (12V2000C12/S4000) 50°C (16V2000C12) 5A – Heavy duty operation

20  I C&I,Agriculture,Mining I SalesProgram2017 SalesProgram2017 I C&I,Agriculture,Mining I 21

Diesel engines for C&I and Miningapplications

317 kW - 429 kW(425 bhp - 575 bhp)

> Intakeairtemperature: 25°C

5B–Mediumdutyoperation

Engine model Reference no. Rated power ICFN    kW  bhp  rpm Air-to-aircharge-aircooling

S60(12.7l) 6063MK33 317  425 2100

6063MK33 332  445 2200

6063MK33 336  450 2100

6063MK33 354  475 2100

S60(14.0l) 6063HV33 354  475 2100

6063HV33 373  500 2100

6063HV33 391  525 2100

6063HV33 397  533 2000

6063HV33 410  550 2100

6063HK33 391  525 2100

6063HK33 397  533 2000

6063HK33 410  550 2100

6063HK33 410  550 2300

6063HK33 429  575 2100

Optimization: ➄ EUNonroadStIIComp(97/68/EC) EPANonroadT2Comp(40CFR89) EPANonroadT3Comp(40CFR89) EUNonroadStIIIAComp(97/68/EC)

Peak Torque Optimization

Nm  lb-ft  rpm

2000 1475 1350 ➄

2000 1475 1350 ➄

2102 1550 1350 ➄

2102 1550 1350 ➄

2102 1550 1350

2102 1550 1350

2373 1750 1350

2373 1750 1350

2373 1750 1350

2373 1750 1350 ➄

2373 1750 1350 ➄

2373 1750 1350 ➄

2373 1750 1350 ➄

2373 1750 1350 ➄

23

19

20

19

19

19

19

19

19

19

19

19

20 23

20 23

20 23

20 23

20 23

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Page 12: Sales Program C&I, Agriculture, Mining - mtu-online … Parts & Service MTU ValueCare 64 Exhaust emissions 66 ... (12V2000C12/S4000) 50°C (16V2000C12) 5A – Heavy duty operation

22  I C&I,Agriculture,Mining I SalesProgram2017 SalesProgram2017 I C&I,Agriculture,Mining I 23

5B–Mediumdutyoperation

Engine model Rated power ICFN  kW  bhp  rpm Air-to-aircooling

4R1000C40 150  201 2200

4R1000C50 170  228 2200

6R1000C40 230  308 2200

6R1000C50 260  349 2200

6R1100C40 300  402 1700

6R1100C50 320  429 1700

6R1300C40 360  483 1700

6R1300C50 380  510 1700

6R1300C60 390  523 1700

6R1500C50 430  577 1700

6R1500C60 460  617 1700

Separatecircuitcharge-aircooling(SCCC)

10V1600C60 567  760 2100

10V1600C70 613  822 1900

12V1600C50 636  853 1900

12V1600C60 680  912 2100

12V1600C70 736  987 1900

Optimization: EPANonroadT4Comp(40CFR1039) EPANonroadT4(40CFR1039) EUNonroadStIV(97/68/EC) EPANonroadT2Comp EmissionFlexPackage-EUNonroadStIIIAComp(ECER96)

Diesel engines for C&I, Agriculture and Mining applications

150 kW - 736 kW(201 bhp - 987 bhp)

> Intakeairtemperature: 25°C

Peak Torque Optimization

Nm  lb-ft  rpm

800 590 1200-1600

900 664 1200-1600

1250 922 1200-1600

1400 1033 1200-1600

2000 1475 1300

2100 1549 1300

2300 1696 1300

2380 1755 1300

2450 1807 1300

2750 2028 1300

2900 2139 1300

3385 2497 1200

3517 2594 1300

4020 2965 1300

4100 3024 1300

4220 3113 1300

21 27

21 27

21 27

21 27

21 27

21 27

21 27

21 27

21 27

21 27

21 27

21

27

13

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40

40

40

40

40

40

40

40

40

40

40

36

13 21 36

13 21 36

13 21 36

13 21 36

13 21 36

40

Page 13: Sales Program C&I, Agriculture, Mining - mtu-online … Parts & Service MTU ValueCare 64 Exhaust emissions 66 ... (12V2000C12/S4000) 50°C (16V2000C12) 5A – Heavy duty operation

24  I C&I,Agriculture,Mining I SalesProgram2017 SalesProgram2017 I C&I,Agriculture,Mining I 25

Diesel engines for C&I and Mining applications

634 kW - 2013 kW(850 bhp - 2699 bhp)

> Intakeairtemperature: 25°C

> Charge-aircoolanttemperature:45°C(12V2000/16V2000C66/

S4000)

47°C(16V2000C22)

5B–Mediumdutyoperation

Engine model Rated power ICFN  kW  bhp  rpm Separatecircuitcharge-aircooling(SCCC)

12V2000C22R 634  850 2100

12V2000C22 675  905 2100

12V2000C66R* 783  1050 1800

12V2000C66 783  1050 2100

16V2000C22 899  1205 2100

16V2000C66 970  1301 2100

12V4000C21R 1398  1875 1900

16V4000C21R 1492  2000 1900

12V4000C21 1510  2025 1900

12V4000C23R 1510  2025 1800

12V4000C23R 1510  2025 1900

12V4000C23 1680  2253 1800/1900

12V4000C55 1750  2347 1900

12V4000C65 1864  2500 1800

12V4000C65 1864  2500 1900

16V4000C21 1864  2500 1900

16V4000C45 2000  2682 1800

16V4000C21L 2013  2699 1900

Optimization:x Fuelconsumptionoptimized ➁ EPANonroadT1Comp(40CFR89) EPANonroadT2Comp(40CFR89) EPANonroadT4(40CFR1039) ChinaNRMMStageIII(GB20981-2014) EPANonroadT4iComp(40CFR1039) * alsoavailablefor2Aapplication

Peak Torque Optimization

Nm  lb-ft  rpm

3750 2766 1500

4000 2950 1500

4636 3419 1100

4636 3419 1100

5250 3872 1500

5286 3899 1400

7610 5613 1500 x➁

9494 7003 1500 ➁

8199 6047 1500 x➁

8482 6255 1700 x

onrequest onrequest onrequest x

9435 6959 1700 x

9258 6828 1805

10409 7677 1710

9861 7273 1805

10146 7483 1500 x➁

11169 8238 1710

10933 8064 1500 x➁

DataforTier4finalenginesarepreliminary.

19 31

19 31

19 31

19

19

31

19 31

31

38

19

21

21

21

21

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38

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Page 14: Sales Program C&I, Agriculture, Mining - mtu-online … Parts & Service MTU ValueCare 64 Exhaust emissions 66 ... (12V2000C12/S4000) 50°C (16V2000C12) 5A – Heavy duty operation

26  I C&I,Agriculture,Mining I SalesProgram2017 SalesProgram2017 I C&I,Agriculture,Mining I 27

Diesel engines for C&I and Mining applications

1510 kW - 3000 kW(2025 bhp - 4023 bhp)

> Intakeairtemperature: 25°C

> Charge-aircoolanttemperature:45°C(S4000)

5B–Mediumdutyoperation

Engine model Rated power ICFN  kW  bhp  rpm Separatecircuitcharge-aircooling(SCCC)

16V4000C23R 2013  2699 1800

16V4000C23R 2013  2699 1900

16V4000C31 2125  2850 1900

16V4000C23 2240  3000 1800

16V4000C55 2240  3004 1800

16V4000C65 2400  3218 1800

20V4000C22 2720  3650 1800

20V4000C23 2800  3755 1800

20V4000C23L 3000  4023 1800

Optimization:x Fuelconsumptionoptimized ➁ EPANonroadT1Comp(40CFR89) EPANonroadT2Comp(40CFR89) EPANonroadT4(40CFR1039) ChinaNRMMStageIII(GB20981-2014)

DataforTier4finalenginesarepreliminary.

Peak Torque Optimization

Nm  lb-ft  rpm

11310 8342 1700 x

onrequest onrequest onrequest x

11142 8228 1800 x

12566 9268 1700 x

12509 9226 1710

13403 9886 1710

15159 11181 1500 ➁

15728 11600 1700 x

16852 12429 1700 x

19

19 31

19 31

19 31

19 31

31

19

21

21

21

5B–

Med

ium

du

ty

oper

atio

n

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28  I C&I,Agriculture,Mining I SalesProgram2017 SalesProgram2017 I C&I,Agriculture,Mining I 29

Diesel engines for C&I and Mining applications

373 kW - 750 kW(500 bhp - 1005 bhp)

> Intakeairtemperature: 25°C

> Charge-aircoolanttemperature:45°C(S2000)

5C–Short-timedutyoperation

Engine model Reference no. Rated power ICFN    kW  bhp  rpm Air-to-aircharge-aircooling

S60(12.7l) 6063MK33 373  500 2100

6063MK33 373  500 2300

S60(14.0l) 6063HV33 447  600 2100

6063HV45 447  600 2300

6063HV33 470  630 2100

6063HV33 496  665 2300

6063HV45 496  665 2300

6063HK45 447  600 2300

6063HK33 447  600 2100

6063HK33 470  630 2100

6063HK33 496  665 2300

6063HK45 496  665 2300

Separatecircuitcharge-aircooling(SCCC)

12V2000C92R - 750  1005 2100

Optimization: ➄ EUNonroadStIIComp(97/68EC) EPANonroadT2Comp(40CFR89) EPANonroadT3Comp(40CFR89) EUNonroadStIIIAComp(97/68/EC)

All 5A/5B-ratings can be used for 5C applications!

Peak Torque Optimization

Nm  lb-ft  rpm

2102 1550 1350 ➄

2237 1650 1350 ➄

2576 1900 1350

2576 1900 1350

2576 1900 1350

2576 1900 1350

2576 1900 1350

2576 1900 1350 ➄

2576 1900 1350 ➄

2576 1900 1350 ➄

2576 1900 1350 ➄

2576 1900 1350 ➄

4100 3024 1500

23

19

20

19

19

19

19

19

19

19

19

20 23

20 23

20 23

20 23

20 23

5C–

Sh

ort-t

ime

duty

op

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ion

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30  I C&I,Agriculture,Mining I SalesProgram2017 SalesProgram2017 I C&I,Agriculture,Mining I 31

Diesel engines for Underground Mining applications

75 kW - 429 kW(101 bhp - 575 bhp)

> Intakeairtemperature: 25°C

UndergroundMining

Engine model Reference no. Rated power ICFN    kW  bhp  rpm Air-to-aircharge-aircooling

4R904C 4R904C21 75  101 2200

4R904C31 90  121 2200

4R904C 100  134 2200

4R904C61 110  147 2200

4R904C71 130  174 2200

6R906C 6R906C31 150  201 2200

6R906C51 170  228 2200

6R906C 180  241 2200

6R906C61 190  255 2200

6R906C71 205  275 2200

S60(12.7l) 6063MK32 224  300 2100

6063MK32 242  325 2100

6063MK32 261  350 2100

6063MK32 280  375 2100

6063MK32 298  400 2100

6063MK32 317  425 2100

6063MK32 336  450 2100

6063MK32 354  475 2100

S60(14.0l) 6063HK32 392  525 2100

6063HK32 410  550 2100

6063HK32 429  575 2100

Optimization: MSHA(USregulation30CFRpart7)

Peak Torque Optimization

Nm  lb-ft  rpm

400 295 1400 MSHA

470 345 1400 MSHA

520 385 1400 MSHA

580 430 1400 MSHA

675 500 1400 MSHA

750 555 1400 MSHA

810 595 1400 MSHA

900 665 1400 MSHA

1000 735 1400 MSHA

1100 810 1400 MSHA

1424 1050 1350 MSHA

1600 1150 1350 MSHA

1830 1350 1350 MSHA

1830 1350 1350 MSHA

1830 1350 1350 MSHA

2000 1475 1350 MSHA

2102 1550 1350 MSHA

2102 1550 1350 MSHA

2373 1750 1350 MSHA

2373 1750 1350 MSHA

2373 1750 1350 MSHA

Un

derg

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nd

Min

ing

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32  I C&I,Agriculture,Mining I SalesProgram2017 SalesProgram2017 I C&I,Agriculture,Mining I 33

Reliablepowerrightfromthestart.CaPoSsmarteditionwasespeciallydevelopedforheavyanddutyapplicationsandprovidesthehighenergyrequiredbythe24VDCstartersduringthestartingsequence.

CaPoSusescapacitortechnologytooptimizestartupbehavior.Thenumberofmodulestobeuseddependsonthetypeofengineinvolvedanditsbreakawaytorque.CaPoSsmarteditionmaybeusedautonomouslyorinconjunctionwiththemotivlineautomationsystem.

Themostimportantfeaturesataglance:— Autonomousandmodularconstruction— Maintenance-freesystem— Significantreductionsinweightandvolumecomparedwith conventionalstarterbatteries— Optimizedcold-startingcapabilities— Lowlife-cyclecosts— Novoltageinterruptionduringstart-up— On-boardvoltageof24VDC— Integratedself-monitoringsystemwithinterfacetovehicle controlsystem— IntegratedDC-/DCconverterforautomaticalrecharging— IP66protection

AutomationCaPoS smart edition – Capacitor Power System for Series 2000, 4000

CapoS smarteditionfornewvehiclesorrepowering

Cab

Vehiclecontrolsystem

Loksteuerung

3)

ADEC

Starter

4)

ADEC

POM Starter

2)

MDEC

Starter

1)

DDEC

Starter

OnboardBattery24VDC

CapoS

1to5Modules

Module1

Module5

CapoS smart edition

CapoS smart edition

Au

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1) Series400001,Series2000022)Series4000023)Series400003/05,Series2000064)OptionalforSeries400003, Series200006

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34  I C&I,Agriculture,Mining I SalesProgram2017 SalesProgram2017 I C&I,Agriculture,Mining I 35

Allourenginesareequippedwithelectronicenginecontrols.Intelligentelectronicsensurethatperformanceandefficientoperationareachievedunderalloperatingconditions.Innovative,high-endtechnologytakesoverthecontrol,regulationandmonitoringofthedrivesystem.Thesystemsaremodularinordertobeabletoadaptthedieselenginetothecomplexoptimaloperatingconditionsoftheequipment.Inaddition,operatingconditionsthatcouldleadtodamagearedetectedintime.

Yourbenefits:– Protectionoftheengineandthereforesafetyby: · Reportingcriticaloperatingconditions · Temporaryreductioninpower · Automaticshutdown · Startinhibitor · Overspeedregulation · Self-diagnosisandregulationforthesystem– Standardinterfacesforexternalsystemconnections,suchas

CANdatabusandSAEJ1939 · Easyintegrationwiththevehicle · Flexibleadjustmenttothevehicleorvehiclecomponentsand

projectspecificneeds · Interfaceforenginediagnosis– Highavailabilityandfail-safeoperation– Highpowerefficiency– Lowfuelconsumption– Minimalexhaustemissionsthatfullymeetalllegal

requirements

ForenginesequippedwithSCRsystems,weareyourexperttechnologypartner.ThelatestelectronicsintegratethenecessarySCRcomponentsforthereductionofemissionsintelligentlyintotheoverallsystem.Thisensuresoptimaltuningofallengineandemissioncontrolfunctions.

We manage everything for you.

Engine management system – Typical configuration Series 460, 500, 900

Retarder Transmission Vehicleinstrumentpanel

InterfacetoSAEJ1939

ABS

Vehicle-CAN

Controlunit2

Vehiclecontrolcommands

Diagnosisinterface

EngineManagement1

Enginesensorsandcontrolelements

SCR-CAN

SCRcontrolunitFramemoduleUreadosing

unit;Heatingvalveandureanozzle

SCRmufflerwithcatalyst2

Ureatank2Ureasupplyunit2

1Enginemounted2Vehiclemounted

Additional components for current engine series with emissions regulations Eu Stage IIIB/EpA tier 4i

EnginemanagementsystemwithintegratedSCRsystem–Typicalconfiguration–

Scope of supply for current engine series with emissions regulations Eu Stage IIIA/EpA tier 3

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36  I C&I,Agriculture,Mining I SalesProgram2017 SalesProgram2017 I C&I,Agriculture,Mining I 37

ThemotivlineautomationsystemisaninnovativehighendtechnologydevelopedbyMTUforminingvehicles.motivlineperformsthecontrolandmonitoringfunctionsfortheentireengineplant.Themodularsystemguaranteesoptimumadaptationofthedieselenginetothediversityofoperatingconditionsinmining.

motivlinesupports:> flexibleadaptationtothevehicleand/oritscomponentsand project-specificrequirements> automaticpoweroutputadjustmentoroptionalengine shutdownbytheintegratedsafetysystemandallother necessarymonitoringandsafetyfunctions> Interface-MTUtelemetricdeviceforGSM*-for MTUValueCareProductRemoteServices(optionalwithuser agreement),whichprovidesdirectaccesstothedataofyour MTUengine> EasyadaptationbymeansofMTUinterfacemoduleSAM

motivlineharmonizestheengineintegrationintothevehicle.Becauseofthatoptimizedconditionsgenerates:> high power- efficiency> low fuel consumption> minimal exhaust emissions that are substantially below the    legal limits

FortheSeries 4000 engines,anewenginemanagementsystemADEChasbeendeveloped,whilstthereisalsoanextensiverangeofstandardizedsolutionsavailable-withoptionsforflexibleinterfaces.TheEngineMonitoringUnitEMUprovidesfurtherenhancedavailabilitybymeansofadditionalmonitoringanddiagnosticoptionsfortheengine.ComplementingtheSAMinterfacemodule,POMoptimizesthestartprocessandsimplifiescablingtothestarterandalternator.ThecompletePlug & Playsystemmakesinstallationoftheengineinthevehicleconsiderablysimplerandfaster.

*GlobalSystemforMobileCommunications

motivline – the management technology for mining appli-cations with Series 4000-03

AdEC = Advenced diesel Engine ControlEmu** = Engine monitoring unitpom** = power output moduleSAm = Service and Application moduleCapoS = Capacitor power System

BatteryCaPoSsmart edition**

Vehicle Control system

Interface CAnopen or SAE J1939 or parallel wired

CAn

CAnBattery

ChargingAlternator

EMU**POM** ADEC

Starter

SAM

Au

tom

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n

Telemetric Device**

**Optional

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38  I C&I,Agriculture,Mining I SalesProgram2017 SalesProgram2017 I C&I,Agriculture,Mining I 39

Series900

Series460

Diesel engines for C&I, Agriculture and Mining applications

DieselenginesforC&I,AgricultureandMiningapplications

Engine Cylinder data Bore/Stroke  Cyl. displac.  Total displac.    mm (in)  l (cu in)  l (cu in)4R 904 C01 102/130 1.06 4.24Cyl./In-Line (4.0/5.1) (65) (256)

4R 924 C01 106/136 1.20 4.84Cyl./In-Line (4.2/5.4) (73) (293)

4R 924 C02 106/136 1.20 4.84Cyl./In-Line (4.2/5.4) (73) (293)

6R 906 C01 102/130 1.06 6.46Cyl./In-Line (4.0/5.1) (65) (391)

6R 926 C01 106/136 1.20 7.26Cyl./In-Line (4.2/5.4) (73) (439)

6R 926 C02 106/136 1.20 7.26Cyl./In-Line (4.2/5.4) (73) (439)

6R 460 C11R-C21 128/166 2.13 12.86Cyl./In-Line (5.0/6.5) (129) (781)

6R 460 C31-C71 128/166 2.13 12.86Cyl./In-Line (5.0/6.5) (129) (781)

6R 460 C02 128/166 2.13 12.86Cyl./In-Line (5.0/6.5) (129) (781)

Pleasenote,specificationsaresubjecttochangewithoutnotice.Alldimensionsareapproximate.Detailsaresubjecttooptionsselected.

Dimensions, max. Mass, max.L x W x H  (dry)mm (in)  kg (lbs.)830x672x945 395(33x26x37) (870)

830x645x925 405(33x25x36) (893)

830x645x925 415(33x25x36) (915)

1087x688x956 530(43x27x38) (1168)

1087x681x956 530(43x27x38) (1168)

1087x681x956 545(43x27x38) (1202)

1315x785x1142 920(52x31x45) (2028)

1320x750x1115 920(52x30x44) (2028)

1320x750x1115 930(52x30x44) (2072)

Pleasecontactyourmtudistributorforcurrentinformationandbindingdata.

L W

H

L

H

Engi

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a

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40  I C&I,Agriculture,Mining I SalesProgram2017 SalesProgram2017 I C&I,Agriculture,Mining I 41

Series500

Diesel engines for C&I, Agriculture and Mining applications

DieselenginesforC&I,AgricultureandMiningapplications

Engine Cylinder data Bore/Stroke  Cyl. displac.  Total displac.    mm (in)  l (cu in)  l (cu in)6V 501 C01 130/150 1.99 12.06Cyl./90°V (5.1/5.9) (121) (732)

6V 501 C02 130/150 1.99 12.06Cyl./90°V (5.1/5.9) (121) (732)

8V 502 C21-C51 130/150 1.99 15.98Cyl./90°V (5.1/5.9) (121) (970)

8V 502 C61-C71 130/150 1.99 15.98Cyl./90°V (5.1/5.9) (121) (970)

8V 502 C02 130/150 1.99 15.98Cyl./90°V (5.1/5.9) (121) (970)

Pleasenote,specificationsaresubjecttochangewithoutnotice.Alldimensionsareapproximate.Detailsaresubjecttooptionsselected.Pleasecontactyourmtudistributorforcurrentinformationandbindingdata.

Dimensions, max. Mass, max.L x W x H  (dry)mm (in)  kg (lbs.)1206x1020x1158 885(47x40x46) (1951)

1190x1020x1130 895(47x40x44) (1973)

1515x1013x1053 1125(60x40x41) (2480)

1385x1021x1198 1125(55x40x47) (2480)

1530x1195x1080 1135(60x47x43) (2502)

L W

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42  I C&I,Agriculture,Mining I SalesProgram2017 SalesProgram2017 I C&I,Agriculture,Mining I 43

Diesel engines for C&I and Mining applications

DieselenginesforC&IandMiningapplications

Engine Cylinder data Bore/Stroke  Cyl. displac.  Total displac.    mm (in)  l (cu in)  l (cu in)S60  130/160 2.12 12.76Cyl./In-line (5.1/6.3) (129) (775)

S60  133/168 2.33 14.06Cyl./In-line (5.2/6.6) (142) (854)

Pleasenote,specificationsaresubjecttochangewithoutnotice.Alldimensionsareapproximate.Detailsaresubjecttooptionsselected.Pleasecontactyourmtudistributorforcurrentinformationandbindingdata.

Dimensions, max. Mass, max. Weight/Power ratioL x W x H  (dry)  kg/kWmm (in)  kg (lbs.)  (lbs./bhp)1455x925x1380 1290 3.5-5.8(57x36x54) (2844) (5.7-9.5)

1455x925x1380 1215 2.4-5.4(57x36x54) (2680) (4.0-8.9)

Series60

L W

H

Engi

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44  I C&I,Agriculture,Mining I SalesProgram2017 SalesProgram2017 I C&I,Agriculture,Mining I 45

Series1000 Series1300

Series1100 Series1500

Diesel engines for C&I, Agriculture and Mining applications

DieselenginesforC&I,AgricultureandMiningapplications

Engine Cylinder data Bore/Stroke  Cyl. displac.  Total displac.    mm (in)  l (cu in)  l (cu in)4R 1000 C00 110/135 1.28 5.14Cyl./In-Line (4.3/5.3) (78) (311)

6R 1000 C00 110/135 1.28 7.76Cyl./In-Line (4.3/5.3) (78) (470)

6R 1100 C00 125/145 1.77 10.76Cyl./In-Line (4.9/5.7) (108) (652)

6R 1300 C00 132/156 2.13 12.86Cyl./In-Line (5.2/6.1) (130) (781)

6R 1500 C00 139/171 2.60 15.66Cyl./In-Line (5.5/6.7) (159) (952)

Pleasenote,specificationsaresubjecttochangewithoutnotice.Alldimensionsareapproximate.Detailsaresubjecttooptionsselected.Pleasecontactyourmtudistributorforcurrentinformationandbindingdata.

Dimensions, max. Mass, max. Weight/Power ratioL x W x H  (dry)  kg/kWmm (in)  kg (lbs.)  (lbs./bhp)818x755x1033 510 3.0-5.0(32.2x29.7x40.7) (1124) (4.9-8.2)

1059x821x1033 669 2.6-3.6(41.7x32.3x40.7) (1475) (4.2-6.0)

1325x955x1230 950 3.0-3.4(52.7x37.6x48.4) (2094) (4.9-5.6)

1375x980x1260 1083 2.8-3.4(54.1x38.6x49.6) (2388) (4.6-5.6)

1425x1005x1290 1235 2.7-3.1(56.1x39.6x50.8) (2723) (4.4-5.1)

Engi

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46  I C&I,Agriculture,Mining I SalesProgram2017 SalesProgram2017 I C&I,Agriculture,Mining I 47

Series1600

Diesel engines for C&I, Agriculture and Mining applications

DieselenginesforC&I,AgricultureandMiningapplications

Engine Cylinder data Bore/Stroke  Cyl. displac.  Total displac.    mm (in)  l (cu in)  l (cu in)10V 1600 C00 122/150 1.75 17.510Cyl./90°V (4.8/5.9) (107) (1068)

12V 1600 C00 122/150 1.75 2112Cyl./90°V (4.8/5.9) (107) (1282)

Pleasenote,specificationsaresubjecttochangewithoutnotice.Alldimensionsareapproximate.Detailsaresubjecttooptionsselected.Pleasecontactyourmtudistributorforcurrentinformationandbindingdata.

Dimensions, max. Mass, max. Weight/Power ratioL x W x H  (dry)  kg/kWmm (in)  kg (lbs.)  (lbs./bhp)1707x1258x1200 1940 3.2-3.4(67.2x49.5x47.2) (4277) (5.3-5.6)

1873x1258x1200 2200 3.0-3.5(73.7x49.5x47.2) (4850) (5.0-5.7)

Engi

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48  I C&I,Agriculture,Mining I SalesProgram2017 SalesProgram2017 I C&I,Agriculture,Mining I 49

Series2000

Diesel engines for C&I and Mining applications

DieselenginesforC&IandMiningapplications

Engine Cylinder data Bore/Stroke  Cyl. displac.  Total displac.    mm (in)  l (cu in)  l (cu in)12V 2000 C02 130/150 1.99 23.912Cyl./90°V (5.1/5.9) (121) (1458)

16V 2000 C02 130/150 1.99 31.916Cyl./90°V (5.1/5.9) (121) (1947)

12V 2000 C06 135/156 2.23 26.812Cyl./90°V (5.3/6.2) (136) (1633)

16V 2000 C06 135/156 2.23 35.716Cyl./90°V (5.3/6.2) (136) (2177)

Pleasenote,specificationsaresubjecttochangewithoutnotice.Alldimensionsareapproximate.Detailsaresubjecttooptionsselected.Pleasecontactyourmtudistributorforcurrentinformationandbindingdata.

Dimensions, max. Mass, max. Weight/Power ratioL x W x H  (dry)  kg/kWmm (in)  kg (lbs.)  (lbs./bhp)1864x1205x1286 2416 3.2-4.3(73.4x47.4x50.6) (5326) (5.3-7.0)

2360x1247x1314 2994 3.0-3.8(93x49,1x51,7) (6601) (4.9-6.3)

2028x1278x1461 2950 3.8(79.8x50.3x57.5) (6503) (6.2)

2378x1288x1488 3350 3.5(93.6x50.7x58.6) (7385) (5.7)

Engi

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50  I C&I,Agriculture,Mining I SalesProgram2017 SalesProgram2017 I C&I,Agriculture,Mining I 51

Series4000

Diesel engines for C&I and Mining applications

DieselenginesforC&IandMiningapplications

Engine Cylinder data Bore/Stroke  Cyl. displac.  Total displac.    mm (in)  l (cu in)  l (cu in)12V 4000 C01 165/190 4.06 48.812Cyl./90°V (6.5/7.5) (248) (2978)

16V 4000 C01 165/190 4.06 65.016Cyl./90°V (6.5/7.5) (248) (3967)

20V 4000 C02 165/210 4.49 89.820Cyl./90°V (6.5/8.3) (274) (5480)

12V 4000 C03 170/210 4.77 57.312Cyl./90°V (6.7/8.3) (291) (3493)

16V 4000 C03 170/210 4.77 76.316Cyl./90°V (6.7/8.3) (291) (4656)

20V 4000 C03 170/210 4.77 95.420Cyl./90°V (6.7/8.3) (291) (5822)

Pleasenote,specificationsaresubjecttochangewithoutnotice.Alldimensionsareapproximate.Detailsaresubjecttooptionsselected.Pleasecontactyourmtudistributorforcurrentinformationandbindingdata.

Dimensions, max. Mass, max. Weight/Power ratioL x W x H  (dry)  kg/kWmm (in)  kg (lbs.)  (lbs./bhp)2409x1588x1736 6045 4.0-5.1(94.8x62.5x68.3) (13325) (6.6-8.3)

2879x1588x1736 7030 3.5-4.4(113.4x62.5x68.3) (15615) (5.8-7.3)

3647x1609x2065 9865 3.6(143.6x63.3x81.3) (21750) (6.0)

2497x1629x2065 7000 4.2-5.9(98.3x64.1x81.3) (15430) (6.8-9.7)

3020x1629x2065 8100 3.6-5.4(118.9x64.1x81.3) (17860) (6.0-8.9)

3647x1609x2065 10700 3.6-4.5(143.6x63.3x81.3) (23590) (6.0-7.4)

Engi

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52  I C&I,Agriculture,Mining I SalesProgram2017 SalesProgram2017 I C&I,Agriculture,Mining I 53

Series4000

Diesel engines for C&I and Mining applications

DieselenginesforC&IandMiningapplications

Engine Cylinder data Bore/Stroke  Cyl. displac.  Total displac.    mm (in)  l (cu in)  l (cu in)12V 4000 C05 170/210 4.77 57.212Cyl./90°V (6.7/8.3) (291) (3491)

16V 4000 C05 170/210 4.77 76.316Cyl./90°V (6.7/8.3) (291) (4656)

Pleasenote,specificationsaresubjecttochangewithoutnotice.Alldimensionsareapproximate.Detailsaresubjecttooptionsselected.Pleasecontactyourmtudistributorforcurrentinformationandbindingdata.

Dimensions, max. Mass, max. Weight/Power ratioL x W x H  (dry)  kg/kWmm (in)  kg (lbs.)  (lbs./bhp)2633x1631x1997 7960 4.3-6.9(103.7x64.2x78.6) (17549) (7.0-11.4)

3201x1631x1997 9350 4.1-4.9(126.0x64.2x78.6) (20613) (6.7-8.0)

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Part

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Serv

iceMTUValueCare

Ensure a long, reliable life.

Asyourequipmentages,itsneeds--andyours--change.MTUValueCarewrapsaroundyourMTUinvestment,providing360degreesofcustomizedsupport,foroptimalvalueateverystageoflife.

1 EXTENDED COVERAGE

5 REM

AN / REBUILD

3

4

••

Planning reliability throughout your equipment's lifeMTU ValueCare

2 DATA-ENHANCED SOLUTIONS

LONG-TERM SERVICE AGREEMENT

GENUINE PARTS & CONSUMABLES

TRAININ

G

MTU-CERTIFIED TECHNICIANSM

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Start of equipment operation & standard warranty

MTUValueCarecanhelpyou:1.Avoidtheunexpectedwithaddedprotectionbeyondthe standardwarranty*.2.Makebetterdecisionsfasterwithdata-enhancedtools*.3.Maximizeavailabilityandoptimizelifecyclecostswithan individuallytailoredLong-termServiceAgreement*.4.Improvesystemperformanceandextendequipmentlifewith on-demandsupportfromMTU.5.KeepagoodthinggoingwithMTUreman/rebuildsolutions.

* Availableforminingenginesandsystems.

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Part

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iceMTUValueCare

Rely on MTU expertise.

Togiveyourequipmentalongandproductivelife,chooseapartneryoucantrust.OnlyMTU-certifiedtechniciansknowhowtogetthejobdonerightusingprovenservicemethods,MTU-specifiedmaintenanceschedulesandgenuineOEMpartsandconsumables.Whateverlevelofsupportyouneed,ourglobalnetworkoffactory-trainedprofessionalsisreadytoprepareacustomizedplantohelpyoumaximizeperformanceandminimizelife-cycle-costs.

Nevercompromise.MTUenginesandsystemsarebuilttolastwithlegendaryhighstandards.Whenit’stimeforservice,don’tsettleforanythingless.Formaximumreliability,performanceanduptime,chooseanameyoucantrust–MTU.

On-Demand Support—includingprofessionalinspectionsandpreventivemaintenancerecommendationsfromMTU–helpsyouidentifyandaddressproblemsearly,saveonrepairsorunexpecteddowntime,andoptimizeyourequipment’sperformanceandlongevity.Inspectionsincludevisualassessment,testrunandleakcheck,on-siteoilandcoolantanalysis,diagnosticevaluationandreporting.

Ifyouneedusalittle:

Long-term Service AgreementsforminingapplicationsmakeiteasytoplanthecostofmaintenanceandmaximizeavailabilitythroughoutyourMTUequipment’slifecycle.Thedetails,termsandperiodsofeachpackagearepreciselytailoredtomatchyourindividualneeds,withmaintenanceperformedbyMTU-certifiedtechniciansusingonlygenuineneworremanufacturedparts.

Ifyouneedusalot:

Learnfromthebest.TrainingisagreatwaytobecomeproficientwithMTUenginesandsystemsandgetmaximumefficiencyfromyourequipment.Frompreventivemaintenancetodiagnosticsandrepair,ourtrainingprogramsprovideahands-onlearningexperiencewithknowledgeable,experttrainers.Weofferawiderangeofcustomizedtrainingprogramsaroundtheworldtomaximizeyourreturnoninvestment.

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Allpreventivemaintenanceservicesupto10yearsaccordingtoyourapprovedMTUmaintenanceschedule,performedbyMTU-certifiedtechniciansatyourlocalMTU-authorizeddistributor.

Preventive

Allpreventivemaintenanceservicesupto10yearsaccordingtoyourapprovedMTUmaintenanceschedule,performedbyMTU-certifiedtechniciansatyourlocalMTU-authorizeddistributor,includingallnecessarycorrectiveservices.

AllInclusive

MTUValueCare

Plan ahead.MTUValueCare

Protect your investment.

Theannualcostofmaintenancecanvarydramaticallydependingonhowandwhereyourequipmentisused.Atminesiteswhereoptimalequipmentavailabilityandperformanceareessential,andpredictablecostsarepreferred,Long-termServiceAgreementscanhelp.

MTUminingengines–backedbyExtendedCoverage–provideinvaluablepeaceofmindbeyondthestandardwarranty.WithExtendedCoverage,youcanbeassuredthatthecostsofunexpectedrepairsarecovered,withserviceperformedbyMTU-certifiedtechnicians—upholdingresalevalueandensuringlong-termconfidenceinyourMTUinvestment.

Extended Coverageprotectsyoufromthecostofunexpectedrepairsbeyondyourstandardwarranty,withprofessionalservicefromMTU-certifiedtechniciansandcoveragetailoredtoyourneeds.Packagescanalsobeextendedupto5yearsandarefullytransferrable,enhancingresalevalue.Coverageincludesmaterialandlaborfortroubleshooting,faultclearanceandcorrectiveservicestoenginesandon-engineelectronics(excludinggearbox,alternators,orsimilarcomponents).Toensuremaximumquality,allrepairsareconductedusingonlygenuineMTUparts.

year1 year2 year3 year4 year5 year6 year7 year8 year9 year10

Long-termServiceAgreement* PreventiveMaintenance

Example:ScheduledMaintenanceCosts

*Excludescorrectiveservices

Part

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Digitizationismorethanabuzzword–gooddatafuelssmarterdecisions.AvailableforMiningapplications,Data-enhancedSolutionsfromMTUharnessthatpower,givingyouvitalinformationandhelpfultoolstosimplifyandstreamlineMTUequipmentownership,operationandmaintenance.

Monitoractivityfromafar.Identifyfaultsearlyandmakeinformeddecisionsquickly–eventhousandsofmilesfromtheworksite–byaccessingvitalengineandsysteminformationonlinewithRemoteServices.

Beproactive.Remote Servicescanimproveyourengine’sperformance,andyourprofitability,byhelpingyouavoiddowntime.Usingatelemetricdevice,importantdatasuchasoiltemperature,currentlocationandhoursofdutyisrecordedandtransmittedinnearreal-timeoratpredeterminedintervals.Throughearlyfaultidentification,youcanactdecisivelytoincreaseengineefficiency,preventdamage,reducedowntime,identifynecessaryreplacementpartsandsaveonserviceandrepairs.AllyouneedisacomputerwithanInternetconnection.

Besecure.Yourdataishandledwiththestrictestconfidentiality.WeprovideasecureinfrastructureanduseradministrationviaourMTUsecuritydesign.

Anonboardtelemetricdevicetransmitsvitalequipmentdata,accessibleinnearreal-timeonyourcomputerscreen.

MTUValueCare

Make better decisions – faster.MTUValueCare

Exchange and save.

FactoryremanufacturedMTUproductsdeliverthesamehighstandardsofperformance,servicelifeandqualityasnewMTUproducts,alongwithidenticalwarrantycoverage–atafractionofthecost.Andwithdesignandmodel-relatedupdates,theyalsofeaturesimilartechnologicaladvancements.DevelopedbyR&Dengineers,theremanufacturingprocesssavesyoutimeandmoney,whilebenefitingtheenvironmentthroughthereuseofmaterials.Tohelpyouworkefficiently,awiderangeofremanufacturedparts,enginesandsystemsareavailableworldwide.

Reducelifecyclecosts.Asyouevaluateyourlong-termpowerneeds,youmustconsideravarietyoffactors.Factoryremanufacturedproductsareasmartsolution,helpingyoureducethetotallifecyclecostofyourequipment.

Savetime.Factoryremanufacturedproductsputyourequipmentbacktoworkfasterthananoverhaul,whichreducesdowntime,servicetimeandindirectcostssuchasstorage.

MaintainMTUstandards.AllproductsareremanufacturedtostrictMTUstandardsbyMTU-certifiedtechniciansatregionalMTUremancenters.OnlyMTUcanremanufactureMTUparts,enginesorsystemstooriginalMTUfactoryspecifications.

Protecttheenvironment.Sinceremanufacturingisanefficientuseofresourcesandenergy,factoryremanufacturedproductsbenefittheenvironmentaswell.

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iceService Network

Local support. Worldwide.

Wheneverandwhereveryouneedexpertsupport,MTUspecialistsareavailable.Ourglobalservicenetworkofmorethan1,200locations–backedbyourcutting-edgePartsLogisticsCenters–providesyouthisassurance.TofindyourlocalMTUdistributor,visitwww.mtu-online.com.

Localsupport.Worldwide.Weensurethatyoureceiveindividualizedsupportfromourglobalnetworkofmorethan1,200servicecenters—anywhere,anytime.

Globalheadquarters Regionalheadquarters Salesandcustomerservice center

CustomerAssistanceCenter

Agentsareavailable24/7forfastresponsetoyourinquiriesandanyserviceneeds.

[email protected]

Europe, middle East, Africa+49754190-77777

Asia/Pacific+6568609669

north and Latin America+12485608888

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Emis

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Exhaust emissions

Manycountrieshaveimplementedenvironmentallegislationtoprotectpeoplefromconsequencesofpollutedair.Forthisreasonanincreasingnumberofcountriesregulateemissionsfromspecificmobileandstationarysources.

Emissionstandardsmayapplyinternationally,nationallyand/orforspecificareas.Theenforcementofanemissionlegislationmaydependforexampleontheareawheretheequipmentisusedandthewayitisoperated.

Theemissionlegislationsmaybecategorizedbypowerrangeand/orcylindercapacity.Emissionlegislationsgenerallyrequireacertificatewhichstatescompliance.Stationaryapplicationsmayrequireon-siteapprovals(on-siteemissiontest)dependingontheparticularemissionlegislation.

PleasefindasfollowsexamplesofemissionstandardswhichapplytotheC&I,AgricultureandMiningIndustry.Fordetailspleaseconsulttheapplicablelegislationand/orpermittingauthority.

EmissionlegislationforC&I,AgricultureandMiningapplicationsmaydifferentiatebetweenmobileandstationaryapplications/machinery.

Nonroadmobilemachineryemissionlegislationmaydifferentiatebetweenconstantandvariablespeedapplications.Nonroadmobilemachineryemissionlegislationmaydifferentiatebetweenratingsandcylindervolume.

Emissionlegislationformobileapplicationsaree.g.USEPA,EUNRMM,ChinaNRMM,MoEFIndia/CPCB

Stationaryemissionlegislationdifferentiatesbetweenemergencystandbyandnon-emergencyapplications.Usuallynon-emergencyapplicationshavemorestringentemissionlimits.Enginesforemergencystandbyapplicationsareoftenlimitedbyoperatinghoursperyear.Theoperatinghourlimitationmaybedefineddifferentlyfromcountrytocountry.Especiallystationaryapplicationsmaybesubjecttomorestringentregionalormunicipalemissionlimits(e.g.Non-AttainmentAreas).

EPA NRMM > 560 kW

Pleasenotethattheenginesandsystems(only)complywiththecountryorregionspecificemissionrequirementsandhaveappropriateemissioncertification(s)whichareexplicitlystatedinrespectiveRRPS/MTUdefinedtechnicalspecifications.AnyExport/Import/Operationoftheengineincountriesorregionswithdifferentapplicableemissionlawrequirementsisatthecustomersresponsibility.

Emissionlegislationforstationaryapplicationsishighlyfragmented,e.g.USEPA,EUNRMM,TA-Luft,NEASingapore,MoEFIndia/CPCB,ChinaNRMM.

SampleforemissionstagesinC&I,AgricultureandMiningindustry:EPA

Examplesforemissionleveldescription:•USEPANonroadTier4(40CFR1039) –>certified•USEPANonroadTier2Comp(40CFR89) –>compliantwithemissionlegislation-notcertified•USEPANonroadTier2Comp –>compliantandcorrespondingtoemissionlimitvalues-

notcertified

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Emission Flex Package

Nomatterwhereintheworldyourmachinesoperate,youneedadrivepackagethatperforms.WithourEmissionFlexPackage,youincreasetheflexibilityinhighlyregulatedmarketsaswellasincountrieswithnoorloweremissionsstandards.Withtwoenginegenerationsfrom100-460kW,wearewellpreparedtoofferthesolutionthatmeetsyourindividualrequirementsbest.

EmissionFlexPackageforSeries460,500and900EUStageIIIB/EPATier4ienginesTobeoperatedinnon-regulatedcountries,yourusedEUStageIIIB/EPATier4ienginescanbeadjustedaccordingly.Forthismodification,nohardwarechangesarenecessary;theMTU-certified,authorizedservicedealersonlyupdatethesoftwareanddecertifytheengine*.Theaftertreatmentsystemmayremaininthevehicle,savingtimeandremovalcosts.However,iftheSCRcomponentsareremoved,evenhighersulphurtolerancesmaybeachieved.Thisiscompletelyuptoyou.Wehelpyoudecidewhichoptionisbestforyou.

EmissionFlexPackageforSeries1000-1500EUStageIV/EPATier4fIfyouplantooperateyourEUStageIV/EPATier4fenginesincountrieswithnoorlessstringentemissionsregulations,MTUofferstwooptions:– order new engines with the Emission Flex package. Thisallowsyoutoexportyourmachinestoanywherefrom highlyregulatedcountriestolessornon-regulatedcountries withjustoneengineinstallation– Adjustyourenginesinoperationtomorelenientemissions regulations.Themodificationisdonebysoftwareupdateand recertifying*toEUNonroadStIIIAComp(ECER96)emission standard,nohardwarechangesarenecessary.Removalofthe SCRcomponentsisoptionally.Thenewemissionsconformity isdocumentedinthesystemdata.

*Duetoemissioncomplianceregulationsyouneedtoremovelabelsandcertificationnumbersinadvancesothatde-/recerticationcanbeconducted.

Benefits:+ Quickandeasymodificationthroughelectronic updateonly+ Cost-efficientsolutionforcustomerssellingand purchasingusedEUStageIIIB/EPATier4iproductsin non-regulatedcountries+ Highersulphurtolerancesothatenginescanbe operatedanywhere+ Economicaluseofresourcesbyenablingsecondlifefor enginesoutsideofemissionregulatedmarkets+ Highertechnologicalstandardthanolder,non-regulated engineswhichdirectlytranslatesintofuelsavingsandlower life-cyclecosts

BenefitscomparedtoclassicEUStageIIIA/EPATier3engines:+ Commonengineplatformanddimensions+ Lessintegrationeffort duetoidenticalinterfaces andsamedimensions+ Betterfuelefficiency + Betterpowercurvesformoreefficientoperation+ Future-proofengines thatarecontinuallyenhanced

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Additionalavailablesalesprograms:—Marine—Rail—Gendrive—Oil&Gas

1kW =1.360PS g = 9.80665m/s21kW =1.341bhp π = 3.141591HP =1.014PS e = 2.718281oz =28.35g1lb =453.59g 1lb = 16oz1shortton =907.18kg 1shortton = 2000lbs1lb/HPh =447.3g/PSh 1ftlb = 1.356Nm1lb/HPh =608.3g/kWh 1ft/min = 0.00508m/s1gal/HPh(US)=4264g/kWh pDiesel = 0.83kg/l1kWh =860kcal 1lb/sqin = 0.069bar(1psi)1cal =4.187J 1mmHG = 1.333mbar (133.3Pa)1BTU =1.055kJ 1mmWS = 0.0981mbar (9.81Pa)1inch =2.540cm T(K) = t(°C)+273.151sq.inch =6.542cm2 t(°C) = 5/9x(t(°F)-32)1cu.inch =16.387cm3 t(°C) = 5/4xt(°R)1foot =3.048dm 1foot = 12inches1sq.foot =9.290dm2 1yard = 3feet1landmile =1.609km 1landmile = 5280feet1naut.mile =1.853km 1naut.mile= 6080feet1GBGallon =4.546l1USGallon =3.785l1USBarrel =0.159m3 =42USGallons

Energy: 1J=1Ws=1VAs=1NmPower: 1W=1VA=1Nm/sForce: 1N=1kgm/s2

Pressure: 1Pa=1N/m2(1bar=105Pa)MEP(bar) =Pcyl(kW)x1200 n(1/min)xVcyl(l)Torque(Nm) =Pges(kW)x30000 n(1/min)xπ

Notes Conversion Table

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