sam lindop l018852a assignment 2
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1. CFD is an abbreviation of computational fluid dynamics, this is the prediction and analysis of
the behaviour of fluid motion passing objects by numerical methods rather than model
experiments. The package that is used by Staffordshire University is CHAM pheonics. This
package uses the Navier-stokes equations to solve how the movement of the fluid, pressure
temperature and density are all related. There are three stages that this package works in.
the first stage is setting up the domain. This is where you define the velocities and density of
the fluid. You also set up the grid, this grid divides the domain up and in each square of the
grid the package solves the Navier-stokes equation. You can set the number of interations;
interations are the number of times the equations are solved, the more interations you set
the more reliable the result will be. The next stage is the solver stage, this is where CHAM
pheonics solves the equations and the past stage is the post processor stage and this is
where it gives a visual representation of what is happening to the flow of the fluid.
CFD can be used in many different ways. For example the ACUSIM software is used in many
different applications, from automotive design and aerofoils to, corrugated pipe modellingand the design of blood handling devices. To do all of these calculations it uses the Reynolds
averaged Navier-Stokes (RANS) equations. The difference between CHAM pheonics and
ACUSIM is that ACUSIM doesn’t use the grid system that CHAM pheonics offers; instead
ACUSIM uses Galerkin/Least-Squares. This is s a higher-order accurate, yet stable
formulation that uses equal order nodal interpolation for all variables, including pressure
according to ACUSIM.
Another type of CFD package is the open FOAM. This package is similar in the way CHAM
pheonics in that it uses pre and post processors. To start work on the solver its uses simple
laplace e.g. thermal diffusion in a solid then solves potential flow which are the bases for the
Navier Stokes equations. However the difference between the two is that open FOAM can
calculate more multiphase flow calculations for example gas bubbles in a liquid and mixing
of incompressible fluids. Both CHAM pheonics and open FOAM can model combustion, this
can used to model the flow of fuel in both petrol and diesel four stroke combustion engines.
It can also be used to run a solver for fires and turbulan diffusion flames. They can also be
used for combustions with chemical reactions and combustion with chemical reactions using
density based thermodynamics package. However the ACUSIM package does not use these
solvers.
Another CFD package is TYCHO, this is a multi-dimensional, compressible hydrodynamics
code. This is a Lagrangian remap version of the Piecewise Parabolic Method developed by
Paul Woodward and Phil Colella (1984). What this offers you is gas interaction with
obstacles, heat diffusion and thermal exchange. It also has gravity as a constant background
field. This is different to the others because they have the option to turn gravity off and
change how strong the effects of gravity are. TYCHO and ACUSIM share the same feature in
that they have the option to change the boundary conditions. None of the other CFD
packages give this option.
Another CFD company is Zeus numerix who produce FlowZ. They describe the package as anadvanced CFD solver. This is because it offers six different numerical schemes. HLLC, Roe,
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Figure 1-Geometry
Vanleer, StegarWarming, AUSM, AUSMPW. This gives the option to compare results
obtained. This makes results more reliable and accurate and this is the only CFD package
looked at with this feature.
Some CFD packages integrate CAD modelling into the program, this means that you can
design, model and analyse the model. This makes cuts down production time because you
don’t have to keep importing the model over from the modelling software to the analysis
software which can be time consuming. You can make all the changes in the software so you
don’t have to keep consistently saving and importing the model when changes have been
made. An example of a CFD package that does this is NUMECA.
NUMECA is similar to CHAM pheonics in that it uses the grid generation to do the
calculations, however there are some CFD packages that generate the optimal grid
automatically, an example of this is Design Builder. They use the geometry from the model
and the boundary conditions to promote optimal solution convergence. Another differencebetween Design Builder and the others is that it uses a different algorithm, it uses the
SIMPLER algorithm, and this means Semi-Implicit Method for Pressure-Linked Equations.
This allows the Navier stokes equations to be coupled with an interactive procedure.
To conclude there are many different types of CFD packages all over the world and all
offering a range of different features. CFD is very useful is the designing process, it can
improve reliability, economy and improve the working life of different parts. This is why it
has become such a large part of engineering. It also cuts cost in the designing because you
don’t have to pay for a wind tunnel, and the cost of building a model to test in a wind tunnel
also a large amount of packages are free to download.
2. To do a simulation in CHAM pheonics first you have to set up the domain that is doing to be
used. The domain for this simulation needs to be large enough for the car to fit it and have
space at the rear of the car to see if there are any changes to air as it passes the car. To set
up the domain you need to go through the menus and to
geometry. Figure 1 shows the menu that will come up.
Here you can change the domain size and number of cells
in the grid. The domain size is 20m x 5m x5m and the
number of cells is 20 x 50 x 20.
The cells are how the grid is divided up and how many
cells there are equals how many calculations the
programme will do of the Navier-stokes equations in the
grid. Then the number of interations is how many
calculations it will do in one cell. This can be found in
the numerics section of the main menu. The number of
interations for these simulation runs is 500. The next step in the main menu is to set the
NAMGRD setting, this is found in the GROUND menu and the box next to NAMGRD, f1
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needs to be keyed in. what this does is give the drag, side and lift
coefficients after the equations have be solved in solver. Figure
3 shows this.
After this has been done the next stage is to start bringing in the
objects that will be involved in the testing. The first one is the
inlet, this is where the air comes into the domain. To set the size
of the inlet there is a size tab in the object options box. The next
step is to set the velocity of the air flow, this is in the attributes
section and is measured in m/s. for the tests the speeds will be
13.41m/s, 22.53m/s and 31.29. This is because these are the
speed limits in the city, urban and the motorway.
The next stages are to place the outlet and the floor in. they are
done in a similar way to the inlet, however in the place tag you
can choose where to place them so the outlet will be on the
opposite side of the inlet and the floor will be placed on the bottom of the domain. After
these are in place the next stage is to bring in the car that is going to be tested. The car that
will be tested is the Audi A4. To do this, in the object options menu there is a section where
you can bring in CAD files and by using the rotation options and the size options you can get
it in the right place and the correct size for the simulation, this is what happened when the
Audi was imported.
After the Audi is in place the solver stage can begin.
His is where the software does the calculations for the
air flow. Figure 4 shoes where the solver can be found
in the software.
Once the solver is running the image in figure 5 will
show up. This shows the solver monitoring the progress
of the solver when it is solving the Navier Stokes
equations. Another box that appears up after the solver
has completed the equations, this is the box that gives
the details of life side and drag coefficients. Figure 6
shows this.
After the solver has been completed, the post
processing stage can begin. In this section there is a
visual representation of the flow of fluid. From the
results of pressure and velocity you can see how the air
is flowing and how fast it is traveling. And you can set
up stream lines to give a visual representation of what is
happening.
Figure 2-numerics
Figure 3
Figure 4
Figure 5
Figure 6
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The first test that I did was at 30mph (13.41m/s) the results are as follows.
The next test that was simulated is with the air velocity at 50mph (22.53m/s).
From the results we can see the areas
of high pressure on the car. This is at
the front of the car, this is becausethis part of the car to hit the air and is
forcing it to rise above the car which
gives the low pressure on the roof of
the car because of the angle of the
windscreen. This low pressure
creates and area of faster moving air
because of pressure gradient created.
There is also an area of low velocity
at the rear of the car, this is because
the air is being forced away from the
car as it travels through the air, this
leaves an area that cannot be
affected by the velocity of the air
flow.
Figure 7-pressure at 13.41m/s
Figure 8-velocity at 13.41m/s
Even though the velocity of the air flow
has been increased there is not much
change to the flow of air with regards to
pressure. At the front of the car there is
an increase in pressure because the air is
flowing faster therefore more air is
hitting the front of the car creating
higher pressure. There is also not a lot of
change in the velocity, the speeds are
higher however there is no change to the
flow of the air.
Figure 9- pressure at 22.53m/s
Figure 10- velocity at 22.53
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The final speed that is simulated is 70mph (31.29m/s). The results are as follows:
There isn’t much visual change in velocity and pressure because the car is not moving at and angletherefore the flow of air will be taking the same course, therefore another way to visualise the
changes of pressure is in graphs.
Figure 13- average pressure
From figures 11 and 12 we can see in
more detail how the pressure and
velocity changes as the air flows over
the car. There is a greater amount of
air flowing at a slower speed at the
front of the car as more air is being
forced over the car. This increase in
velocity increases the pressure at the
front because there is more air is
being forced to flow away from the
car.
Figure 11- pressure at 31.29m/s
Figure 12- velocity at 31.29m/s
From figure 13 we can see that there isn’t
a large amount of change to the average
pressure, there is just 0.6082 difference
between 13.41m/s and 31.29m/s. the
pressure is negative because it is relative
to the pressure in the atmosphere. From
the results we can see that the high the
velocity the lower the pressure around
the car will reach. This is because the
faster the air is flowing the more drag
there will be, and it is this low pressure
that is the drag effect.
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3. Pressure coefficient means the ratio of pressure forces to the internal forces. The equation
to work out pressure coefficients is :
The pressures that needed to be recorded needed to be spread equally along the car aboveit and below it, to gain reliable data there are 5 points where the pressure will be recorded
from. The results for 30mph are:
30mph
Above car Below car
45.70772 25.90243
-5.999194 -46.22072
-29.66726 -3.021159
-25.59049 -26.82663
-6.536892 -11.42372
When this is put into the equation and put into a graph it looks like this:
Figure 14- pressure coefficients for 30mph
From figure 14 we can see that the pressure coefficient with the air flowing over the car is a steady
arc where as there are peaks and troughs is the results, this could be because the wheels are
creating areas of low pressure which would affect the pressure coefficient.
Figure 15-pressure coefficients for 50mph
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When we compare figure 14 and 15 the lines and the coefficients above and below the car are very
similar, and it is the same results for the simulation at 70mph as shown in figure 16.
The results for the pressure coefficients vary slightly, however when plotted on a graph they all take
the same form. This is because pressure coefficients are relative to the pressure in the domain and
as the car has not moved from its original placement. Therefore from the graphs we can see that the
higher amounts of pressure are found at the front of the car, and as the air flows over the car the
pressure is decreasing , however as the air starts to rear the rear end of the car the pressure
increases slightly.
The pressure that is being recorded below the car has two peaks of a high pressure coefficient. Thismeans that the pressure at those two points were lower. The reason for this is the way the wheels
cut through the air; they leave an area of low pressure behind them. The reason why the first peak is
0.033 larger than the second is because these are the front wheels and they are hitting the air first,
therefore by the time the air has reached the rear wheels the pressure is not as high as it was when
it first hit the front wheels this means that they have a lower pressure difference because the air
pressure is already lower. Figure 17 shows the car at a close up view making clearer to see the
pressure behind the wheels. It is very clear that
the pressure behind the front wheels is lower
than that behind the rear wheels.
To conclude, the higher the velocity of air passing over the car, the higher the pressure will be at the
front of the car and the lower the pressure will be at the rear of the car. We can also see that
changing the velocity will not affect the pressure coefficient because the cars position is not moving
and the pressure coefficient is relative to the pressure in the domain. The pressure coefficients
below a car are not as laminar as you would expect, it is widely affected by the wheels creating areasof low pressure.
Figure 16- pressure coefficients for 70mph
Figure 17
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References
ACUSIM Software » Applications. 2013. ACUSIM Software » Applications. [ONLINE] Available
at: http://www.acusim.com/html/applications.html. [Accessed 9 April 2013].
Standard Solvers. 2013. Standard Solvers. [ONLINE] Availableat:http://www.openfoam.com/features/standard-solvers.php#incompressibleFlowSolvers.
[Accessed 10 April 2013].
ACUSIM Software » AcuSolve. 2013. ACUSIM Software » AcuSolve. [ONLINE] Available
at: http://www.acusim.com/html/acusolve.html?phpMyAdmin=FRtr5SghpEUhhg%2CH2nBQB3F8g0f
. [Accessed 10 April 2013].
Welcome to TYCHO - TYrolian Computational HydrOdynamics. 2013.Welcome to TYCHO - TYrolian
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2013].
Zeus Numerix - FlowZ - Pressure and Density based Solver. 2013. Zeus Numerix - FlowZ - Pressure
and Density based Solver . [ONLINE] Available
at:http://www.zeusnumerix.com/products/cfd/flowz/#pressure_based. [Accessed 11 April 2013].
Numeca International: Products. 2013. Numeca International: Products. [ONLINE] Available
at: http://www.numeca.be/index.php?id=16. [Accessed 11 April 2013].
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