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Samesor www.samesor.com Samesor® PreFab Advanced

Samesor PreFab Advanced


Samesor® PreFab Advanced

Flexible production line for prefabricated C and U members for wall, truss and floor framing.

Wall, truss and floor frames for prefabricated buildings like: residential houses and villas, office buildings, social premises, module containers, façade elements, etc.

Members produced with all the needed perforations (sheet working) like joint details, screw holes, through holes, openings, ...




• C and U members with detailing for structures, elements and frames.

• Members for an element produced from the same sheet width (“C-in-U” structures).

• Fully automated production

• Integrated 3D-Modelling & CAD-CAM production



Coil – Profile – Element – Frame - Building



C and U profiles for ”C in U” structures

H = (50) 60 - 300 mm

A/B = ~ 63 mm

T = 0.7 – 2.0 mm

H = (50) 60 - 300 mm

A/B = 50 mm

C1/C2 = 15 mm

T = 0.7 – 2.0 mm



Some samples of structures & connection types

structures and details shown only as examples!

LATERAL BRACING EMBEDDED SCREW HEADS

FLANGE EMBOSSING

REINFORCEMENT PLATE


structures and details

shown only as examples!


Some samples of structures & connection types


Some samples of detailing

structures and details shown

only as examples!


FREE HOLES ON WEB

FREE HOLES ON FLANGE

OPENINGS ON WEB



Some samples of detailing

ROUNDED HEAD

STRAIGHT HEAD

END TAB (manual bending)

OVERLAP; STRAIGHT

OVERLAP; ROUNDED

LATERAL BRACING

structures and details shown

only as examples!


Process layout (shown as a sample, not as a specification)

SHEET

MATERIAL DECOILING

STRAIGHTENING &

FEEDING

SHEET WORKING: PERFORATIONS

DETAILING

CUTTING

ROLLFORMING

RECEIVING TABLE

~ 40 - 50 m


CONVEYOR



Multifunctional sheet working

Wide selection of sheet working tools in Rotopunch unit

Tools for hole perforation , screw cups , rounded

head detailing, slot holes, through holes, tab

detailing, drainage holes, …


Rollforming Machine with high automation level


C and U profiles with the same rollers: no tool changes

Fast and accurate setting operations



Sheet material feeding and conveyors


LINE CONTROL WORKSTATION

Line control / Order queue handling / Interfacing to design workstation / Data

storing

Samesor PreFab Advanced Production Line UNIT CONTROL: PLC Control to control machine functions

SAMESOR CAD - CAM

Commercial 3D Modelling Software* running on Customer’s Workstation (* e.g. TEKLA Structures)

From design to manufacturing


Machine I/O, Motors, Valves, Sensors, etc.

Design engineer workstation


3D Modelling Software Design • Tools for creating cold-formed structures

• Tools for creating of walls, floors, trusses, joists, rafters, purlin systems, …

Detailing • Wide range of connection macros, specially for

cold-formed profiles

• Connection design between profiles, connections between elements, detailing for holes / tabs / cups / profile head / …

• Tools for creating customized connections for different profiles and for different materials

Integration • Interfacing possibilities to different programs for

e.g. analyzing structures or making the architectural design



Line control system (Workstation)

• State-of-the-Art User Interface

• Flexible order queue handling. Varied tools to manage and create products

• User friendly graphic screens for device control

• Advanced tools to view products and production: e.g. strip view to check perforations, 3D view to explore element, versatile status and statistics monitoring, …




Samesor® PreFab Advanced OFFERS TOOLS FOR PROFITABLE BUSINESS:

Efficient design application integrated to production solution

Proper selection of profiles and detailing that serves structural needs

Flexible, efficient and high quality production machinery

Expandability for future requirements (see next page)



FRAME ASSEMBLY STATIONS (turntables, conveyors, etc.)

INK JET PRINTER for marking profiles

THERMOSLITTING MACHINE for thermo profile perforation

Expandable with additional devices like…


SAMESOR Oy

P.O.BOX 1406 (Mastotie 1)

FI-70461 KUOPIO

FINLAND

Tel.: +358 20 792 9720

E-Mail: [email protected]

www.samesor.com

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