sample warping machine

CCI

User’s Manual

CCI Sampling Warper

SW550

V1.0

CCI TECH INC. www.ccitk.com

1

目錄 Content

Instruction for This Manual………………………………………….. 2

Safety Precaution…………………………………………………….. 3

1. SW550 Installation Guide

1.1 Prepare for Installation………………………………………... 5

1.2 Installation Location Guide…………………………………… 6

1.3 User Instruction……………………………………………….. 8

2. Introduction of SW550 Warper

2.1 Hardware……………………………………………………… 9

2.2 Operating Procedure………………………………………….. 12

2.3 Operation Panel………………………………………………. 13

3. Illustration of Warper Operation

3.1 Computer Operation Instruction…………………………….... 14

3.2 Sensor & Switch ……………………………………………… 18

4. Pattern Design Software – Sedit…………………………………... 19

5. Brief Maintenance Procedure……………………………………... 24

6. Troubleshooting…………………………………………………… 25

7. Installation & Transportation……………………………………… 26


2

Instruction for This Manual

This manual contains mainly 3 portions: hardware operation, software instruction and

maintenance of warping system.

「Pretronic」is the interface program to control & set functions of this sampling warper.

「Sedit」is the editing program to design & draw the warp pattern.

If overall basic operation of this warper need to be clarified before reading this manual,

please read paragraph 1.2 “Introduction of control panel” then operate the warper

according to paragraph 2.1 “Demonstration of operating procedure”


3

Safety Precaution 1. If adjustment is required, please be

cautious(press the “Emergency Stop” button

is recommended)

圖 1

2. Do not stretch your hand into the DRUM

spinning area to prevent accident.

圖 2

3. Lock on the control box, personal besides

maintenance technician are forbid to open it.

圖 3

4. Unless restored to the initial status of this

warper, do not perform the gauze linking

operation.

5. Proper fire extinguisher should be prepared

nearby the work floor.


4

Precaution Diagram (front view)

Precaution Diagram (rear view)


5

1. SW550 Installation Guide

1.1 Preparation for Installation

SW550 sampling warper is powered by electrical motor with brake driven by

compressed air. A stable 6 bar compressed air source is needed for operation. (Dried

high pressure air with capacity >10 liters/min. and pressure >6 kg/cm2 is required from

air compressor)

220V alternating current is required for this warper (3 wires, single phase 220V, 50 or 60

HZ). User is requested to prepare 220V, 3 pins plug seat. If the voltage fluctuation is not

stable in your area, a UPS system and voltage stabilizer is needed to ensure your warper

a proper operation.


6

1.2 Installation Location Guide

To maintain a smooth operation, spare space around SW550 warper is needed and

illustrated as below: 1 meter space is required for movement around the warper.

Diagram 1.1 Installing Locations (SW550 Overview)

1 m

1 m

1 m

1 m


7

Diagram 1.2 Installing Locations with Operator (SW550 Overview)

Location Location

in Diagram

Working Area Illustration

1 Left Main operating area: including panel operating, warping set,

pattern drawing…etc

2 Rear Beaming area: including beaming device, tension adjustment, load & unload beam…etc.

3 Front Warp & weft handling area: including warp loading, broken end treatment…etc.

一

三

二


8

1.3 Guides for User’s Qualification

Classification Qualification Jobs

Warper

Operator

Experience in warping or

operator who has been

trained by CCI

The normal operation, machine

setting and cleaning.

Maintenance

Technician

Technician with expertise in

electricity, machinery and

has been trained by our

company in these area.

Adjustment & repair of electricity,

air pressure, machinery or replace

parts, advanced program setting

instructed by CCI technician

CCI Technician

Personal who has been

trained for expertise in

weaving, electricity and

machinery.

Warper installation, repair and

operator training


9

2. Introduction of SW550 Sampling Warper

Welcome to use Sw550 sampling warper. It helps you to complete warp axis for

sampling work in an easier, rapid, precise way and fulfill your diversified needs.

SW550 warper is specially designed for producing warp beam used for sampling

warper. It is easy to produce short yard warp beam by computer controlled operation.

2.1 Hardware

The dimension of SW550 is 137 cm(W) x 122 cm(D) x 180 cm(H) with total weight

of 550 kg

The provided warping width is 20 inches (maximum working width 50.8 cm). The

starting, end and number of ends can be controlled by computer.

The working environment of control program for SW550 is under Windows XP

system. So the operation of file management, system maintenance, communication

setting is same as personal computer (Linux, Mac OSX system are exception). Operator

can learn and use it easily & rapidly to fully fulfill user’s needs.

※ Please refer to Microsoft related books or illustrations for Windows operation and

maintenance.


10

(Diagram 2.1 - 45° front view of SW550 sampling warper)

1. Drum 2. LCD Screen

3. Power Switch 4. Working Desktop

5. Emergency Stop Switch 6. Creel

7. Yarn Guide 8. Electricity Box

1

3

2

4

5

6

7

8


11

(Diagram 2.2 - 45° rear view of SW550 sampling warper)

1. Beaming Speed Control Panel 2. Warp Beam

3. Beaming Tension Control Panel 4. Bolts Knob for Warp Beam

1

2

4

3


12

2.2 Operating Procedure of Warper

The yarn guide will return to initial position when power the warper. After

operator locates the warp, the drum will start rotating, yarn guide then move to the

initial position automatically. The process is automatic and will stop when broken yarn

is detected. Computer will indicate color changing after completion of warping. Repeat

the previous procedure to complete all of warping then proceed to beaming motion.

Diagram 2.3 Warping Procedure

Warping the Nth

color

Warping

Completed?

Zero Set

Beaming

End

Next Color

Yes

No


13

2.3 Operation Panel

There are 2 function buttons on the panel of SW550 sampling warper .

1. Power button at left: Green button at left top, press to start computer and other

electrical devices to ready state.

2. Emergency Stop at right: Red button right above the panel for emergency restore.

Press this button will stop the warper immediately. Unless releasing the button, all

function buttons can not be operated. Turn clockwise to dead end then release the

button to restore to the “pause” status of the warper.


14

3. Warper Operating Instruction

3.1 Computer Instruction

1. File open: Two ways of open, click on “File” at left top then choose “Open the

file”

The second way is to click “Design File” menu bar to open file

Restore to previous state: Click on “File” at left top then choose “Restore to

previous state”


15

2. Input Blank: All blanks with brown color ( ) can be input, changeable

at initial state

(1) Total Ends: Input total ends to be warped, default value 2400

(2) Warp Width: Input width of the warp, default value 20 inches

(3) Start Position: To determine relative position between warp

starting and yarn guide movement motor (M2)

(4) Add 1 Roll Nr. : To determine interval between the same color

yarns. One more circle to be warped if exceed the set data.

3. Status Display: Feedback of current status

(1) Repeat End : Relative multiple between total ends and repeat

ends

(2) Current End: Current warping end

(3) Current Color: Display the color order of warping. (maximum 8

colors can be warped)

(4) Finished Ends: Completed warping ends

(5) M1 Zeroing Sensor, M2 status of Zeroing Sensor

(6) Status Display Row: Display current status

(7) Warp Pattern: Display current pattern arrangement pattern


16

4. Functional Buttons

(1) Start: Initialize Drum motor M1, yarn guide movement motor M2

(2) Initial: Move the Motors M1 & M2 to initial position.

(3) Start: Warp changed then starting to warping

(4) Emergency Stop: To stop all motions

(5) Stop: Stop motion, Drum motor M1 return to initial position

(6) Beaming : Use it when warping on the drum is completed.

Coordinate with rear side beaming motor’s speed to transfer yarn

to the beam

5. Parameters Setting: Click “Setting” at menu bar, password is requested to


17

enter the system. These parameters are set for calibration purpose. Do not

revise unless authorized. (Default password is “cci”)


18

3.2 Illustration of Sensor and Switch 1. Sensor

(1) M1 initial sensor: Initial position of Drum motor M1

(2) M2 initial sensor: initial position of yarn guide movement motor

M2

(3) M2 limit sensor: Right end of yarn guide movement motor M2, to

slow down drum motor M1 and stop it at initial position

(4) Broken Yarn Detecting Sensor: Broken yarn switch, to slow down

drum motor M1 and stop it at initial position

2. Emergency Switch: Red button at left side, press to stop drum motor M1 and

yarn guide movement motor M2


19

4. Pattern Design Software - SEdit Open SEdit program, click file to choose New, following dialogue is displayed to input

number of picks of new pattern, newly designed picks and ends. “0” can be input if

information is not required.

Open new file dialogue

After completed new file dialogue, a blank pattern design paper will be displayed with

icons listed as followings:

Blank pattern design paper with names

File Remark

Shedding Design

Weft Pattern Fringe

Cramming

Weft Density

Warp pattern

Pointer

Brush Eraser

New

Open File

Save

Pencil


20

Functions of respective icons are illustrated below:

Open File: Open a saved file

New: Create a new design

Save: Save a finished or un-finished file

Pointer: Pointer to indicate location and area chosen

Pencil: To draw point during design, click left key once to draw one

point each time

Brush: To brush during design, press left key without release can paint

by brush

Eraser: To erase points or paints of design

File Remark: Provide user to remark with some wordings

Shedding design: Shedding design paper, every dot represent one frame, the

bottom row is the 1st pick. Left column is 1st frame. Dark mark represent

upward (shedding at up side), blank mark represent downward.

Weft Pattern: Weft pattern design, bottom row is the 1st pick, left is the 1st

weft color. One weft can be used in the same pick only.

Fringe: Empty fringe, no weft inserted in specific pick

Cramming: To cancel cloth take-up motion for specific pick

Weft Density: Weft density pattern, the bottom row represent 1st pick,

left side is the 1st weft density. Each shuttle can bring different weft density.

Maximum 8 weft density allowed.

Warp Pattern: Warp pattern designing, the most left column represent the 1st

end, the bottom is the 1st color of warp. One color is allowed for the same warp.

User must complete all the required data before using the designed file. The following

pattern is the example of a proceeding file:


21

Design in Proceed

Use some tools to increase productivity of editing. Tools are pooled under EDIT and are

illustrated below:

EDIT Menu


22

Duplicate Function:

Use cursor (arrow diagram) to choose an area, illustrated as red area, click DUPLICATE

Then click PASTE, use cursor to move duplicated area then click left key to paste. It is

illustrated as green area shown in the pattern below.

Undo: Cancel the previous action

REDO: Duplicate the previous action


23

Diagram of Warp Arrangement

Vertical means warp and horizontal means color order as indicated in the above diagram.

After design completed, click SAVE AS with sub-file name SF2 as illustrated below:


24

5. Brief Maintenance This warper should be maintained

Daily

Cleaning warper body: Clean with compressed air and cloth

Weekly

1.Check Air Presser: Inspect compressed air for dryness, cleanness and presser

stability.

2.Check Voltage: Inspect fluctuation of voltage within 10% variation.

Monthly

Check whether axis is wind around by yarn or not. Take it off if yes.


25

6.Troubleshooting 1. Treatment of computer broken down or accidental shut down of electricity.

Ask operator leaves operating area, shut down power, cut all yarns then inspect

damage of the warper. Restart the power and return all motors to their zero positions.

Proceed according to normal operating procedure.


26

7. Installation & Transportation Fork lifter is recommended to handle the transportation. The lifted positions are

illustrated below. The warper is weighted 550 kg. Transport it at whole. Install it at a

solid ground.

Red arrow represent lifted positions. (Front View)

100cm 137cm


27

Red arrows represent lifted positions. (Rear View)

75cm

122cm


28


[email protected]

TEL:+886 2 22677231 FAX:+886 2 22677230

Taipei, Taiwan

sample warping machine

Documents