sampling and material quality issues - purdue universityncaupg/activities/2006/presentations... ·...
TRANSCRIPT
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Asphalt BinderSampling and
Material Quality Issues
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Presentation Overview
•• IDOTIDOT’’S Material PolicyS Material Policy•• AASHTO AccreditationAASHTO Accreditation•• SamplingSampling•• Failing TestsFailing Tests•• 2005 Material Failures2005 Material Failures•• SuggestionsSuggestions•• SummarySummary
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IDOT Material PolicyIDOT Material Policy
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Binders Required to Meet Binders Required to Meet AASHTO M 320AASHTO M 320
•• Polymer modified binders Polymer modified binders require PG plus tests: require PG plus tests: –– Separation of PolymerSeparation of Polymer–– Force RatioForce Ratio–– Elastic RecoveryElastic Recovery
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http://www.dot.il.gov/materials/03http://www.dot.il.gov/materials/03--05pgbn.pdf05pgbn.pdf
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http://www.dot.il.gov/materials/asphaltbinder.pdfhttp://www.dot.il.gov/materials/asphaltbinder.pdf
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66
12 127
3 0.20
10
20
30
40
50
60
70
(%)
PG 64-22 PG 70-22Mod
PG 58-22 PG 76-22Mod
Other PG 76-28Mod
Binder Grades used in Illinois
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AASHTO AccreditationAASHTO Accreditation
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Asphalt Lab Asphalt Lab AASHTO AccreditedAASHTO Accredited
Periodic On-site Lab Inspection by AMRL PersonnelParticipate in Round Robin Testing, Sponsored by AMRLPeriodic Calibration of All Test Equipment
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Do you always run it that way?
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Note: ±5 Best Possible Rating
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IDOT Testing ProficiencyIDOT Testing Proficiency
VeryVery confidentconfident that what we test is that what we test is representative of the actual representative of the actual properties of the sample provided.properties of the sample provided.
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Illinois Asphalt SupplierIllinois Asphalt Supplier’’s s Certification RequirementsCertification Requirements
Annual Quality Control PlanAnnual Qualification Samples
Product acceptabilityTest results correlation
Have source primary lab AMRL inspected
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Illinois Asphalt SupplierIllinois Asphalt Supplier’’s s Certification Requirements Certification Requirements (cont.)(cont.)
Test and certify that each tank meets Illinois specificationsSubmit test resultsMaintain records of test results and bills of lading for 3 years
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SupplierSupplier’’s annual notarized s annual notarized certification statementcertification statement
“ A routine procedure will be followed that makes a reasonable attempt to prevent the contamination of the material to be loaded into tank trucks or cars by the material previously carried.”
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Bills of LadingBills of Lading
Required to have specific information including the type of material last transported and ID number referencing supplier’s test results.
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SamplingSampling
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Samples for EvaluationSamples for Evaluation
SupplierSupplier’’s process control sampless process control samplesQualification samplesQualification samplesRandom split samplesRandom split samplesRetained samples Retained samples –– kept by supplier a kept by supplier a minimum of 60 daysminimum of 60 daysInvestigative samplesInvestigative samples
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Investigative SamplesInvestigative Samples
At refinery or asphalt terminal At refinery or asphalt terminal –– taken by taken by supplier, witnessed by IDOT during supplier, witnessed by IDOT during unannounced inspectionsunannounced inspections
At jobsite At jobsite –– as part of QC/QA for as part of QC/QA for Bituminous Concrete Mixtures ProgramBituminous Concrete Mixtures Program2 samples per month per grade2 samples per month per gradeWitnessed by IDOTWitnessed by IDOT
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Jobsite SamplesJobsite Samples
Can be taken anywhere, anytime.
Must be witnessed to ensure sample security and integrity.
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AASHTO / ASTMAASHTO / ASTM
‘SamplingSampling is equally as important as is equally as important as the testing, and the sampler shall the testing, and the sampler shall use every precaution to obtain use every precaution to obtain samples that will show the nature samples that will show the nature and condition of the materials which and condition of the materials which they representthey represent’’
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Proper SamplingProper Sampling
Container 1 quart friction-top cannew, clean and dry
Representative Sample - Prior to Sampling draw and discard a minimum 1 gallon of material
Seal sample container immediately
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Proper Sampling (cont.)Proper Sampling (cont.)Label Container Properly (not lid)
Label Paperwork Thoroughly and Accurately
Sampled FromBill of Lading NumberDate
Submit samples in a reasonable time frame For more Information on Proper Sampling
AASHTO T 40 Sampling Bituminous Materials
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Failing TestsFailing Tests
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Samples in Chart Form
Samples Tested in Asphalt LabSamples Tested in Asphalt Lab
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Binder Samples Tested in 2005Binder Samples Tested in 2005
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FailuresFailures
Look at trendsResample if possibleCheck for contaminationWe don’t mill up pavement based on one low DSR test resultSample at asphalt terminal - More emphasis on samples from the binder supplier’s tanks
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Failures
0
1
2
3
4
5
6
2000 2001 2002 2003 2004 2005
% F
ailu
res
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HMA Plant SampleHMA Plant Sample
Binder Producer SampleBinder Producer Sample
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Gas ChromatographGas Chromatograph
Used to detect contamination with solvents, diesel or fuel oil
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Neat Binder Neat Binder
No contaminationNo contamination
0.000
0.005
0.010
0.015
0.020
0.025
0.030
0.035
Intensity
2 4 6 8 10 12 14 Time (minutes)
Gas Chromatograph
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0.000
0.005
0.010
0.015
0.020
0.025
0.030
0.035
Contaminated Binder
But with what?
Intensity
2 4 6 8 10 12 14 Time (minutes)
Gas Chromatograph
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0.05
0.10
0.15
0.20
0.25
0.30
0.35
0.40
0.45
0.50
I
tensity
2 4 6 8 10 12 14 Time (minutes)
Diesel fuel
Gas Chromatograph
n
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-0.08
-0.06
-0.04
-0.02
0.00
0.02
0.04
2 4 6 8 10 12 14 Time (minutes)
Neat
Contaminated
Diesel
Gas Chromatograph
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Factors Affecting Field Factors Affecting Field SamplesSamples
Borderline original resultsContamination with binder in haul tank from last cartageContamination with binder in HMA mix plant storage tankContaminated in asphalt lines Fuel oil for flushing (be aware of line sags)
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IDOT Special Provision for IDOT Special Provision for SUPERPAVE MixesSUPERPAVE Mixes
Requires:“Polymer modified asphalt binder shall be placed in an empty tank and shall not be blended with other asphalt binders.”
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2005 Material Failures2005 Material Failures
Sand Mix jobs requiring small quantities of Polymer Modified PG 76-28 transported in small loads4 samples taken over a period of 10 days failed Original DSRSuspect contamination with previous load carried in transport truck or residual in plant tank
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Last Load Carried
0
5
10
15
20
25
30
35
40
45
PG neat PG polymer PG 76-28 PG 64-22 PG 58-22
# of
Loa
ds
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ActionsActions
Suggested that to minimize possible Suggested that to minimize possible contamination during small jobs, it may contamination during small jobs, it may be a good idea to keep the materials in be a good idea to keep the materials in the tanker and directly feed the HMA the tanker and directly feed the HMA plant.plant.
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Sampling IssuesSampling Issues
Sample ProperlySample ProperlyMake sure representativeMake sure representativeLabel, store properlyLabel, store properlySend to lab in a timely mannerSend to lab in a timely manner
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Material Handling IssuesMaterial Handling Issues
Borderline original resultsBorderline original results““cleanclean”” transport trucktransport truck““cleanclean”” receiving tankreceiving tankBe aware of possible contaminationBe aware of possible contamination
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SummarySummary
Want to make sure taxpayer is getting Want to make sure taxpayer is getting what is specified what is specified ““on the roadon the road””
Binder sampling is throughout pipelineBinder sampling is throughout pipeline
Testing properly and accurately on Testing properly and accurately on samplesample
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Summary (cont.)Summary (cont.)
What does sample represent?In Illinois, binder producer has responsibility of material until pumped off truckMarginally produced material is at risk of failurePossible HMA plant shut down
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Abraham Lincoln Museum and Library
Springfield, Illinois