SAND CASTING STEEL FOUNDRY

ABOUT COMPANY

The company is engaged in manufacturing and supply ofCarbon Steel, Alloy Steel, Stainless Steel, Duplex Steel andNickel base Casting in various sizes and weight up to 500Kgper piece to meet international standards like ASTM, DIN,EN, BS and Customer supplied standards. The product servesto Valve & Pump, Chemical processing, Refinery, Mining, OilExploration, Marine, Power Generation, EarthmovingEquipment, Automobile and General Engineering.

ADMINISTRATIVE OFFICE

• UNDER PLANING

INFRASTRUCTER

• Total Land Area : 10000 square meter

• Constructed Area : 30000 square feet

• Administrative Office : INITIAL INSIDE

• Power : 450 KVA

CAPACITY

• Installed capacity: 1500 MT per year.

• Present production: UNDER DEVELOPMENT

• Spare capacity: 30 MT per month

• Maximum weight of single piece casting: 10 Kg to 500Kg.

• Single piece size : 150 X 150 X 150 mm to 1000 X 1000 X 1000 mm

• Minimum Core Dia: 25 mm

• Minimum Wall Thickness: 10 mm

CE

RT

IFIC

AT

ION

ISO 9001:2008

Production & Supply to

• Valve & Pump

• Automotive/Transportation

• Food Processing

• Mining Oil Exploration

• Marine

• Power Generation

• Earthmoving Equipment

• General Engineering Industries.

Existing Customer

• G.M ENGINEERING PVT LTD.

• JAYANT ENGINEERING & MARKETING PVT.LTD

• R.S ENGINEERING SOLUTION PVT.LTD

• SAGAR ENGINEERING .

• SIDDHARTH ENGINEERS.

AUSTENITIC STAINLESS STEELS

ASTM DINA351-CF8 1.4308A351-CF8M 1.4408A351-CF3 1.4306A351-CF3M 1.4404A351-CF8C 1.4827A351-CF10 1.4308A351-CK20 1.4843A351-CN7M 1.4500A351-CG8M 1.4431

1.45811.4309

AUSTENITIC FERRITE DUPLEX

ASTM DINA351-CN3MN 1.4585A351-CK3MCuN

Materials at Reoncast CARBON STEEL

ASTM DINA216-WCB, WCC 1.0619A352-LCB, LCC 1.6220

LOW ALLOYS & MARTENSITIC STEELS

ASTM DINA217-WC6 1.7356A217-WC9 1.7379A217-CA15 1.4008LC1 1.5419

1.7379

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Materials at Reoncast DUPLEX STAINLESS STEELS

ASTMA890/995-Gr 1AA890/995-Gr 2AA890/995-Gr 3AA890/995-Gr 4AA890/995-Gr 5AA890/995-Gr 6A

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SUPER DUPLEX STAINLESS STEEL

DIN1.44681.44691.45151.45391.45361.4538

NICKEL BASE SUPER ALLOYS

ASTM DINA494-M35-1 2.4365A494-CY40 2.4816A494-CW12MW 2.4686A494-CW2M 2.4610A494-CW6MC 2.4856A494-CX2MW 2.4602A494-CU5MCuC 2.4858

TESTING FACILITY• Sand Testing :

AFS Checking

Compressive Strength

Permeability Testing

Clay Content

• Spectrometer: MAXx

Fe and Ni base Spectrometer up to 31 elements with Nitrogenanalysis.– CRM Samples(Standard): For cross verification of Spectro Analysis

Low Alloy steel

Martensitic Steel

Austenitic Stainless Steel

Duplex Steel

Nickel Base Alloy

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TESTING FACILITY

• Chemical Analysis: All type of Raw Material Analysis.

• Mechanical Testing: Universal Testing Machine of 400 KN connectedwith extensometer.

• Impact Testing: Impact Testing Machine up to 300 J max, Test temp:Room temp 20°C to -196°C.

• Microscope: Microstructure Examination as per ASTM A923 etc., FerriteTesting as per ASTM E562 etc.

• Hardness Testing: Digital Rockwell / Brinell Hardness Tester, PoldyHardness Tester.

• Inter Granular Corrosion Test: ASTM A260 practice A, B, E, C & F.

• Radiation Check Meter: All Castings are checked for RadioactiveContamination.

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NDT

• Dye (Liquid) Penetrate Test.

• Magnetic Particle Testing: Prode Type, Visible Fluorescent Dye.

• Ultrasonic Testing.

• Radiography Testing: Temporary outside IR-192 source.

• Man power: Level II in all NDT.

WELDING QUALIFICATION

Welding Procedure Qualification (WPS) & Procedure Qualification Record (PQR) Following Materials in under Process.

WCB

LCC

LCB

CF8M

4A

5A

CU5MCuC

PATTERN SHOP

• Pattern Type: Teak Wood & Aluminum.

• Individual Sample file and History of each product.

• All patterns mounted on match plate.

• Identification and Marking of method on pattern.

• Method Card of each pattern.

MOULDING

• Moulding Process: Alfa set No back in Omega machinery

• Core: No Back

• Semi Machine Loop Line: 660 X 760 X Adjustable Height.

• Hand Moulding: Up to 1200 X 1200 mm

MELTING

• Induction Melting

• Crucible Capacity: 500 Kg, 750 Kg

• Ladle pre heaters

• Digital Crane weigh

• Immersion Pyrometer

• Ladles: Bottom pouring, Shank pouring & Tea spout pouring.

• Scrap and other materials of the highest quality are used.

• Bath analysis of each Heat.

FETTLING

• Arc Gouging Machine for Stainless Steel

• Pickling and Passivation of Stainless Steel

• Swing Frame Grinding, Fiber Cutting, Pneumatic Grinding.

• Electronic Welding Machine.

HEAT TREATMENT

• Heat Treatment : Bogy Type Gas Fired Furnace with 3.0 MT/batch capacity.

• Water Quenching: Water Tank of 45,000 Liters.

• Agitation: Air agitation is done during quenching.

• Temp Controllers: Six thermocouples with online graph.

• Water Cooling System.

• Calibration: As per STANDARD

NEW COMPONENT

PATTERN TECHNOLOGY

PATTERN MFG. (out side)

METHODING

MOULDING & CORE MAKING

MOULD CLEANING, COATING, CORE COATING, DRYING

CORE SETTING & MOULD CLOSING

MELTING/POURING

CHEMICAL ANALYSIS

HEAT NO. TRACEBILITY

PATTERN DEVLOPMENT

DEFREMOVAL & UPGRADATION

VISUAL INSPECTION

NDT

DESPATCH

PR

OC

ES

S F

LO

W C

HA

RT

PR

OC

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S F

LO

W C

HA

RT

Engineering Castings

Ball Valve Castings

Gate. Globe & Check Valve Casting

Butterfly Valve Casting

Lobe Pump Casting

REON CAST PVT. LTD.Survey No. 68 ,P,2, National Highway No. 27, Near- B/H Dharti Agro Engg., Shapar – Veraval, Dist- Rajkot, Pin – 360 0024 Gujarat (India).

Contact No. – Phone +91-02827-254481/82Fax +91-02827-254483

Website: www.reoncast pvt.ltd.comMail: reoncastlimited@gmail.com