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Agrément Certificate 2012/423: Sandwich Wall Panel Building System of 21

Copyright © Agrément South Africa, December 2012, edition.

The master copy of this document appears on the website: www.agrement.co.za

Validity

Users of any Agrément certificate should check its status: all currently valid certificates are listed on the website. In addition, check whether the certificate is Active or Inactive.

The certificate holder is in possession of a confirmation certificate attesting to his status.

P O Box 395 Pretoria, 0001

Telephone 012 841 3708

Fax 012 841 2539

e-mail [email protected]

http: www.agrement.co.za

Subject:

Sandwich Wall Panel Building System

Subject: YANGSHU SANDWICH WALL PANEL

BUILDING SYSTEM

Certificate holder: Yangshu Integrated House Building

No. 18 Xing Fu Street, Yuan bao District, Dandong C ity, CHINA

Telephone: 0086-415-2821528 Fax: 0086-415-2823034

E-mail: [email protected]

Use

The certificate covers the use of the Yangshu Sandwich Wall Panel Building System in all areas of South Africa for the erection of single and double-storey buildings for occupancy classes set out below (SANS 10400 :Table 1 regulation A (20) (1)):

• places of instruction (A3) • low risk commercial service (B3) • low risk industrial (D3) • hospital (E2) • other institutional (residential) (old age homes) (E3) • shops (F1,F2 and F3) • offices (G1) • hotel (H1) • dormitory (H2) • domestic residence (flat and row houses) (H3) • dwelling house (and related outbuildings) (H4)

This certificate and Agrément South Africa’s assessment apply only to Yangshu Sandwich Wall Panel Building System buildings that are designed and erected as described and illustrated in this certificate, and where the terms and conditions of certification are complied with.

Agrément Certificate 2012/423

Quick guide

Contents page 4

Preamble page 5

Conditions of certification page 6

Assessment page 8

Compliance with the National Building Regulations page 8

Technical description page 12

SANS10400:1990. ‘The application of the National Building Regulations’


General description

Yangshu Sandwich Wall Panel Building System is for erection of single and double storey buildings. The design and erection is controlled by a professional engineer who ensures the structural integrity of the entire building and adherence to the requirements of this certificate.

The Yangshu Sandwich Wall Panel Building System consists of convention concrete foundations and surface beds. The walls are factory or site assembled and consists of light-weight steel frame clad on both sides with panels.

The steel frame is made of hot-rolled galvanised light-weight steel channel 40 mm x 89 mm x 40 mm (Grade 550: Z275), 0.75 mm thick that meets the requirements of SANS 4998/ISO4998. The outer panel is 55 mm thick and consists of 8 mm thick fibre-cement board, 5 mm thick Magnesium Oxide (MgO) board and 42 mm thick polystyrene core. Similarly the inner panel is 38 mm thick and is made of 8 mm thick Gypsum plasterboard, 5 mm thick Magnesium Oxide (MgO) board and 25 mm thick polystyrene core.

The building system utilises only light gauge galvanised mild steel roof trusses, rafters, purlins, brandering etc and light- or heavy-weight roof coverings and insulated ceilings. All services are conventional.


CONTENTS

PREAMBLE

PART 1: CONDITIONS OF CERTIFICATION

PART 2: ASSESSMENT

Table 1: Performance

Table 2: Health and safety

Table 3: Quality management

PART 3: TECHNICAL DESCRIPTION

General description

Manufacturing

Foundations and surface beds

Erection of wall frames

Cladding and lining of wall frames

Roof construction

Ceilings

Attachment of fittings

Finishes

Services


PREAMBLE This certificate is issued by Agrément South Africa in terms of the powers granted to it by the Minister of Public Works. This certificate:

• has been granted after a technical appraisal of the performance of Yangshu Sandwich Wall Panel Building System buildings for the uses covered by the certificate

• is independent of any patent rights that may or may not subsist in the subject of the certificate

• does not relieve the certificate holder from the obligation to obtain the prior approval of the building authority concerned for the use of the subject.

Agrément South Africa considers that the quality and performance of the Yangshu Sandwich Wall Panel Building System will be satisfactory provided that the requirements stipulated in this certificate are adhered to. However, Agrément South Africa does not on behalf of itself, or the State, or any of its employees or agents, guarantee such quality or performance.

Responsibility for compliance with the requirements of this certificate and the quality of the finished buildings resides with the certificate holder.

No action for damages, or any other claim whatsoever, lies against Agrément South Africa, its members, the State or any of its employees should the said components and materials fail to comply with the standard set out in this certificate.

Interested parties or users who are in any doubt about any detail or variation should contact Agrément South Africa.

The validity of this certificate is reviewed every three years. The certificate shall remain valid as long as Agrément South Africa is satisfied that:

• the certificate holder complies with the general and specific conditions of certification and the technical requirements stipulated in the certificate,

• the performance-in-use of the subject is acceptable, and

• any changes in building legislation, regulations, relevant standards or Agrément performance criteria have not invalidated the technical assessment that formed the basis of certification.

Agrément South Africa reserves the right to withdraw the certificate at any time, should reasonable cause exist.

Notices affecting the validity of this certificate will be published in the Government Gazette.

Republic of South Africa. National Building Regulations , Government Notice No. R. 711, Government Gazette No 34586, Pretoria, South Africa, 9 September 2011


PART 1: CONDITIONS OF CERTIFICATION

The Yangshu Sandwich Wall Panel Building System described in this certificate must be:

• designed, manufactured and erected by the certificate holder or a licensee,

• constructed in accordance with the technical description (see Part 3) and the certificate holder’s detailed specifications and quality management documentation

• comply with the Conditions of Certification.

Any person required to check on details of construction must refer to the documentation listed above, which is available from the certificate holder.

The Yangshu Sandwich Wall Panel Building System is a combination of innovative and conventional construction. A change to any one aspect could result in one or more of the other aspects no longer complying with Agrément South Africa’s performance criteria. For these reasons, no change may be made to the Yangshu Sandwich Wall Panel Building System as described and illustrated in this certificate unless such change is approved in writing by Agrément South Africa before it is implemented.

General conditions Technical requirements

Yangshu Sandwich Wall Panel Building System buildings are designed and erected under supervision of a registered competent professional engineer who:

• prepares a rational design that:

o ensures the structural integrity of the entire building

o adheres to the conditions of certification of this certificate and the certificate holder’s specification and quality management documentation

• monitors those aspects of the works that are covered by the rational design, to verify that the design is being correctly interpreted and that the construction techniques being used are appropriate

Marking

A plaque at least 100 mm x 75 mm, with Agrément South Africa’s identification logo together with the number of this certificate, as depicted, must be fixed at an appropriate position to an external wall of all Yangshu Sandwich Wall Panel Building System buildings.

Reappraisal

• must be requested by the certificate holder prior to making changes to the building system

Licensee - any person or company appointed by the certificate holder and registered with Agrément South Africa to construct Sandwich Wall Panel Building System buildings in accordance with this certificate and authorised by him to claim compliance with the certificate. It is the certificate holder’s responsibility to ensure that the licensee carries out the works in compliance with this certificate and in accordance with the approved quality system.

Sandwich Wall Panel Building System

Tested and approved fit for purpose when constructed as specified in

CERTIFICATE 2012/423


• will be required by Agrément South Africa if there are changes to the National Building Regulations or to Agrément South Africa’s criteria.

This certificate may be withdrawn if the certificate holder or a registered licensee fails to comply with these requirements.

Validity

The continued validity of this certificate is subject to a satisfactory review by Agrément South Africa every three years.

Quality monitoring

The certificate holder is required to participate in Agrément South Africa’s post-certification quality management system, which requires:

• that the certificate holder shall continue to implement and manage the quality system approved by Agrément South Africa in the assessment of the Yangshu Sandwich Wall Panel Building System

• the cooperation of the certificate holder in facilitating post-certification quality monitoring by Agrément South Africa or its authorised agents.

Requirements of Supplement to certificates that must be met

The Supplement to certificates: good building practice (revised 2001) applies to those conventional aspects of the Yangshu Sandwich Wall Panel Building System that have not been specifically assessed (see Part 2: Scope of assessment on next page). Cognisance should be taken of the recommendations contained in the Supplement to certificates to ensure that an acceptable standard of construction is consistently maintained.

On behalf of the Board of Agrément South Africa

Signed

Chairperson

21 February 2013


PART 2: ASSESSMENT

Scope of assessment This assessment applies to those innovative aspects of the Yangshu Sandwich Wall Panel Building System described in Part 3 of the certificate. It also applies to those conventional aspects of the building system which, in the opinion of Agrément South Africa, are influenced by the innovative aspects. The innovative aspects referred to are:

• the use of light-weight steel sections and cladding panels made of fibre cement boards, Magnesium Oxide (MgO) boards and polyurethane core

• the anchorage of wall panels to the foundation slab and roof

This assessment is based on:

• documentation provided by the applicant

• inspection of the applicants factory and completed installations

• known behaviour of the Materials used in the building system

• the applicant’s quality management system

Assessment In the opinion of Agrément South Africa, the Yangshu Sandwich Wall Panel Building System as described in the certificate is suitable use for occupancy class types specified (page 1).

The performance in use of buildings erected with this system will be such that they will satisfy:

• the relevant requirements for safety and health prescribed by Agrément South Africa

• where stated in Table 1, the requirements of the National Building Regulations

• Agrément South Africa’s performance criteria and requirements for durability and habitability.

The detailed comments on the assessment are set out in Tables 1, 2 and 3 below. Each aspect of performance was assessed by experts in that field.

Compliance with the National Building Regulations The innovative aspects of the Yangshu Sandwich Wall Panel Building System relate to the National Building Regulations as set out in Table 1. Any regulation not specifically referred to is considered to be outside the scope of this certificate and must be applied by the local authority in the normal manner.

The conventional aspects of the construction are subject to the rules of good building practice (typically as described and illustrated in Agrément South Africa’s Supplement to certificates and in the Home building manual Parts 1, 2 & 3 issued by the National Home Builders Registration Council), and must comply with the National Building Regulations.

For details see Agrément South Africa’s Assessment criteria: building and walling systems

Republic of South Africa. National Building Regulations , Government Notice No. R. 711, Government Gazette No 34586, Pretoria, South Africa, 9 September 2011


Table 1: Safety and health

Aspects of performance

Opinion of Agrément South Africa

National Building Regulations satisfied

Fitness-for-purpose of materials used

The quality and suitability of the materials as described in Part 3 meet the requirements of the regulations.

Regulation A 13(1)(a): Materials

Behaviour in fire

Satisfactory: External walls are classified type FR (non-combustible) with a fire resistance of 60 minutes

K4 Walls

T1 (1) (b), (c) and (d) are satisfied as far as the walls are concerned.

Comments made in Supplement to certificates must be taken into account when building plans are scrutinised by local authorities, to check compliance with Regulations T 1 (1) (a), T1 (1) (d) with regard to spread of smoke, and T1 (1) (e).

Deemed-to-satisfy rules TT5.1 (c) and TT5.2 (c) of section 3 of SANS 10400: 2011 have been met.

As defined in deemed-to-satisfy rule TT2.1 (a) of Section 3 of SANS 10400:2011 , the external walls of Yangshu Sandwich Wall Panel Building Systems are classified as non-combustible with fire-resistance rating of 60 minutes. The building system can also be used for division separation requirements of H3, provided a suitable door assembly with similar rating is used. The safety distances as set out in relevant rules of Part T can therefore be applied.

Structural performance

Satisfactory, provided the requirements of this certificate are complied with.

K1, K3, K4 Walls

L1 (a) and (b) Roofs

The structural design and supervision of erection of the system is the responsibility of a professional engineer and as such deemed-to-satisfy rule BB4 of SANS10400 is applicable.

Regulations B1 (1) and (2), Foundations, are deemed to be satisfied as follows:

H1(1) on non-problematic soils;

H1 (2) in all buildings where foundations are designed by a professional engineer and deemed-to-satisfy rule HH 1(a) applies.

Water penetration and rising damp

Satisfactory: Yangshu Sandwich Wall Panel Building Systems meet Agrément South Africa’s criteria for resistance to water penetration and rising damp throughout South Africa.

J1 (4) Floors

K2 Walls


Table 2: Habitability


Opinion of Agrément South Africa

Explanatory notes

Thermal performance

Satisfactory. External walls are assessed to having a total R-value of 2.1 m2K/W. The maximum temperature in Yangshu Sandwich Wall Panel Building System dwellings will be less than those experienced in a standard brick house (SBH) when insulated ceiling are installed and therefore, meets Agrément South Africa’s thermal requirements in all areas of South Africa

Agrément South Africa’s opinion is based on the calculated likely maximum indoor air temperature in summer in a 53 m2 Yangshu Sandwich Wall Panel Building system dwellings in Cape Town, Durban and Johannesburg and the energy requirement to maintain an indoor temperature of 16 °C in winter in Cape Town and Johannesburg.

When assessing the thermal performance of a dwelling, the calculated performance of the subject is compare4d with that of the brick house. This is of similar size, orientation and fenestration as the Yangshu Sandwich Wall Panel Building System dwellings and has:

• external walls of 230 mm brick and internal walls of 110 mm brickwork

• plastered internal wall surfaces

• a concrete floor

• a sheeted roof that is fitted with a ceiling without insulation

Energy usage The winter energy heating requirements of Yangshu Sandwich Wall Panel Building System dwellings will be much less than that required for the standard brick house (SBH) when insulated ceilings are installed and therefore, meets Agrément South Africa’s energy requirements in all areas of South Africa:

NB. Insulated ceilings must always be installed in all instances

Condensation Satisfactory. Yangshu Sandwich Wall Panel Building Systems dwellings performs bet Agrément South Africa’s condensation requirements in all areas of South Africa

NB: Insulated ceilings must always be installed in all instances

Condensation is generally a problem in the Southern Coastal Condensation Problem Area (SCCP Area). The assessment of this aspect of performance applies only to dwellings in this area. Agrément South Africa requires that the performance in relation to condensation occurring on walls and under roofs of dwellings in the SCCP area be at least equivalent to that of the standard brick dwelling which is itself not immune to condensation problems..

Acoustic performance

Satisfactory. Agrément South Africa’s performance criteria for sound attenuation between adjacent rooms and adjacent dwellings have been met.

Agrément South Africa’s opinion is based on computer simulations. The in-situ airborne sound insulation that is likely to be obtained between adjacent rooms is 43 dB (DnT, w)

This value meets Agrément South Africa’s criteria and most of the recommended sound insulation values set out in SANS 10218: Part 1.

A description of the degree of acoustic privacy that can be expected between specific rooms for various degrees of sound insulation is given in Agrément Supplement to certificates.

Durability Satisfactory:, provided normal use and adequate and regular maintenance are applied. In the coastal areas the mild steel sections exposed to the environment (i.e. in contact with the foundation and slab) must be galvanised.

Agrément South Africa’s opinion is based on knowledge of the materials used and an inspection of buildings constructed using the Yangshu Sandwich Wall Panel Building System.

For external finishing a good quality alkali resistant primer and two coat pure acrylic emulsion paint must be used.

SANS 10218: Part 1: Grading criteria for the airborne sound insulation properties of buildings


Table 3: Quality management system


Opinion of Agrément South Africa Explanatory notes

Quality management system

The certificate holder’s quality management system complies with Agrément South Africa’s quality management system requirements. If properly applied, it will ensure that quality in the manufacture, design and erection of Yangshu Sandwich Wall Panel Building Systems buildings will be consistently maintained.

Agrément South Africa’s requirements are based on SANS 9001: 2008

SANS 9001 2008 Quality management systems – Requirements


PART 3: TECHNICAL DESCRIPTION

General description

The design and erection of the Yangshu Sandwich Wall Panel Building System is controlled by a professional engineer who ensures the structural integrity of the entire building and adherence to the requirements of this certificate.

The Yangshu Sandwich Wall Panel Building System consists of convention concrete foundations and surface beds. The walls are factory or site assembled and consists of light-weight steel frame clad on both sides with panels.

The steel frame is made of hot-rolled galvanised light-weight steel channel 40 mm x 89 mm x 40 mm (Grade 550: Z275), 0.75 mm thick that meets the requirements of SANS 4998/ISO4998. The outer panel is 55 mm thick and consists of 8 mm thick fibre-cement board, 5 mm thick Magnesium Oxide (MgO) board and 42 mm thick polystyrene core. Similarly the inner panel is 38 mm thick and is made of 8 mm thick Gypsum plasterboard, 5 mm thick Magnesium Oxide board and 25 mm thick polystyrene core.

The building system utilises only light gauge galvanised mild steel roof trusses, rafters, purlins, brandering etc and light- or heavy-weight roof coverings and insulated ceilings. All services are conventional.

Manufacturing

The 40 mm x 89 mm x 40 mm steel channels are fabricated from galvanised steel sheeting Grade 550 and 0.75 mm thick that meet the requirements of SANS 4998/ISO4998. The sheeting is continually fed into a roll former that rolls the flat sheet into channel profile. All channel sections come out of the roll former ready for assembly with position of service holes, rivet holes etc in place.

Foundation and surface bed

A competent person classifies the site in accordance with the site class designation set out in table 3 of the SAIEG publication Guidelines for urban engineering geological investigations.


The foundation slabs with thickened edge beams are always designed by a professional engineer or approved competent person in accordance with the geological requirements.

Strip footings and foundation walls are conventional with the concrete for footings having a minimum compressive strength of 15 MPa at 28 days.

Materials for concrete and compression testing meet the requirements of relevant SANS standards for aggregates (SANS 1083), fine aggregates (SANS 1090), cement (SANS EN 197) and concrete testing (SANS SM 863) as shown opposite.

The surface of foundations slabs or surface beds may be steel floated or a screed may be added at a later stage.

The foundation slabs are typically 100 mm thick and reinforced with weld-mash ref 193, where required. Foundations and foundation slab are cast on a damp-proof membrane that meets the requirement of SANS 952 or is Agrément certified.

Erection of wall frames

The position of the walling is marked on a cured foundation slab in accordance with the plan and a damp proof course is glued to the concrete foundation slabs or surface beds at the marked positions.

The steel components are assembled into a framework for walling using self-drilling screws. Generally wall studs, noggins, top and bottom rails are 40 mm x 89 mm x 40 mm and 0.75 mm thick channel sections.

Wall frames are cross braced and erected on and anchored to foundations using anchor bolts spaced at 200 mm maximum and to each other by means of self-drilling screws, bolts and washers spaced at 600 mm max.

Cladding and lining of wall frame

Wall frames are clad externally with a 55 mm thick panel comprising 8 mm thick fibre-cement board and 5 mm thick MgO board encapsulating 42 mm thick polystyrene core. Internally,

SANS 952: Polyolefin film for damp-proofing and waterproofing in buildings

SANS 266: Gypsum plasterboard

SANS 1083: Aggregates for concrete

SANS 1090: Fine aggregate for plaster and mortar

SANS EN 197: Cement Part 1: composition, specifications and conformity criteria for common cements

SANS SM 863: Concrete test-compressive strength of hardened concrete


the wall frame is clad with 38 mm thick panel which is made of 8 mm thick Gypsum plasterboard, 5 mm thick Magnesium Oxide board and 25 mm polystyrene core. The panels are fixed on the steel framework using self-drilling screws spaced at 50 mm to 75 mm on the edges and in the middle. The wall surfaces both internally and externally are finished with 3 mm thick silicate plaster and acrylic paint.

Roof construction

The roof is typically constructed before the external and internal wall finishes are applied.

The Yangshu Sandwich wall panel Building System uses only light gauge galvanised mild steel roof trusses, rafters, purlins, brandering etc manufactured in a similar manner to that of the channels making up wall frames.

Trusses are anchored by means of 30 mm x 1.2 mm galvanised mild steel strap screwed with 8 x 12.7 mm self-drilling wafer head screws to the web of the tie-beam, passing through a 30 mm x 2 mm slot punched through the wall plate and screwed to the web of the vertical wall stud below.

Roof cladding can be light or heavy-weight.

Roof trusses are designed by a professional engineer or approved competent person.

Ceilings

Insulated ceilings are always installed and can be either gypsum plasterboard (plastered or unplastered), fibre cement board, timber etc secured to galvanised mild steel top-hat brandering.

Attachment of fittings

Light-weight fittings can be mounted to the vertical wall studs. Medium- and heavy-weight fittings can be either floor mounted or dedicated blocking options spanning between vertical studs, fabricated from timber, notched steel track or steel strap.


Finishes

Conventional components such as walls, doors, skirting, ceilings, steel window and doorframes, fascias, barge boards, gutters are painted in accordance with good building practice.

Floor coverings are conventional.

Externally wall surfaces are spray painted with quality acrylic emulsion paint, or similar.

Internally wall surfaces (except wet areas) receive two coats of an acrylic emulsion paint, or similar.

In wet rooms (such as bathrooms, laundries, kitchens, shower cubicles etc) the following measures are adopted:

• a plastic skirting approximately 100 mm high, fully bonded

with a chloroprene-type contact adhesive, or a standard timber skirting with a strip of bitumen polyurethane foam (Compriband or equivalent) compressed between it and the floor, is used:

• all wall surfaces are given one coat of sealer (Plascon EV 14 or an equivalent) and painted with a mat enamel (or similar), or tiled;

• wall surfaces in shower cubicles are tiled; • wall surfaces immediately above baths, sinks and wash-

hand basins may be provided with a tiled splash back; • silicone sealant is used to seal wall junctions that are

subjected to excessive amounts of water

Services

Services are conventional. Where they run in wall, conduits to accommodate services are installed in frames either in the factory or on site prior to the cladding or lining being installed. Alternatively, services may be surface mounted.

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