sap İle endÜstrİ 4.0

SAP FORUM ANKARADijital Dönüşüm • Dijital Türkiye SAP ile Endüstri 4.0

Konuşmacı Adı : Özgür Gönen

Firma Adı : SAP

© 2017 SAP AG or an SAP affiliate company. All rights reserved. 2© 2015 SAP AG. All rights reserved. 22

The world of manufacturing continues to change The fourth industrial revolution

Internet of ThingsConnected via one protocol

Mobile ComputingAffordable access to

information

Social MediaKnowledge sharing

in communities

Big Data &

Predictive AnalyticsUnderstanding and

extrapolation

Machine 2 MachineSelf regulation

Key Enablers

End of the

18th century

Early 70s Beginning of

20th century

Today *Source: DFKI (2011)

1st Industrial Revolution

adoption of mechanical production facilities

by using water and steam power

3rd Industrial Revolution

use of electronics and IT to

automate the production

2nd Industrial Revolution

adoption of work-sharing mass production

by using electrical power

4th Industrial Revolution

based on cyber-physical

systems

© 2015 SAP AG. All rights reserved. 3

Connected policing

Connected Healthcare

Connected citiesConnected Home

Connected Manufacturing

Connected Car

IoT will touch almost every aspect of life & business

Connected retail

Connected asset management

Responsive

Supply Chains

Connected Logistics

Predictive

Maintenance

Connected buildings


Industry 4.0 It is about new business opportunities

4

Optimize your own product

» Predictive maintenance and service

» Usage based business models

Enable your customer to optimize with your product

» Smart Factory

» Lot size / batch of one

» Product individualization with mass costs

Create additional value beyond your product

» Downstream data and services

» Connected vehicle / location based services

» Leverage Internet of Things and HANA

Compressor vs. Air

Connected Plant by the Open Integrated Factory

Tires and Service


SAP Connected ManufacturingApplication Focus

Overall Equipment

Effectiveness

Process

Enforcement and

Execution

Manufacturing

Performance Product Quality

Energy

Management

Product

Networks

Production

Traceability

Process

Optimization

Manufacturing

Execution Suite

Cloud Platform

S/4 HANA


SAP Manufacturing Integration and IntelligenceOverview

Environmental

Building Management

PLAN MAKE DELIVER

ERP SCM PLM

LIMS/Inspection/

Equipment Testing

MESSCADA/HMI

Plant Data

Collection

Wireless

Integration

Plant Historian

Plant DB

DCS/PLC

via OPC

INTEGRATION

Distributor/

CustomersSupplier/Contract

Manufacturer

Performance

Management Worker UIs

Plant Connectivity

Manufacturing

Analytics ERP Business

Process

Simplification

Business Logic Services

Visualization

Quality Engine

Plant Information Catalog

Data Services

Manufacturing Integration & Intelligence

SAP

Netweaver

JAVA

Message Service

Manufacturing Data Objects

KPI & Alert Framework

OEE Management

» Extensible manufacturing platform

allowing rapid adaption to any

manufacturing process

» Integration: Provide interoperability

(in)between Shop Floor solutions and

enterprise ERP (PP, PM, MM, QM)

» Intelligence: Visualize data from any

of above sources to provide KPIs.

Provide simple and efficient local

User Interface and Dashboards

» Innovation: Powerful SOA-enabled

business logic to cover for customer

specific processes around Planning,

Execution, Maintenance and Quality

now including versioning of any

Content

SAP MII– Main Differentiators» Allows Fast prototyping to achieve

fast ROI

» Unique platform and entry point to to clean up and unravel complicated complicated software landscapes

» Broad and extensive Partner

Network and Customer Community

» Applicable to all Manufacturing

Industries and Utilities


MONITOR

Connected PlantThe Connected Plant in the Extended Supply Chain

DESIGN PLAN RESPOND PRODUCE DELIVER OPERATE

ERP

» Production plan

» Bill of materials (BoM)

» variant management

» production steps

» Serial Numbers

» Quality results per lot

» Order confirmation

» Inventory update, Equipment usage

» Production details management

» Detailed and flexible

» production step routing

» Shop floor controls for each step

» Log parametric data

» tolerance checks

» Return „conformance“ or „non-conformance“ decisions

» Mapping of ME production details

to PLC control parameters (recipe)» Mapping of ME production details to PLC control

parameters (recipe)

» Sensor detects material carrier

» Requests control parameters from ME PLC

(Machine)

» Machine reports completion and requests next operation

MII / ME

PCo

Co

nn

ec

tors


OEE Management – Energy Management


Manufacturing Execution

Ma

nu

fac

turi

ng

F

un

cti

on

aliti

es

Manufacturing Execution

LIMS/ Inspection /

Equipment Testing

SCADA / HMI

Equipment

Data

Collection

Wireless

Integration

Plant HistorianPLC via

OPC

MII

SAPMEINT Integration

Plant Connectivity

MM PM PP QM HR

ECCPLM Ariba

Visual Enterprise

Process Enforcement

Standardized Work

As Built Record

Digital Manufacturing

Production Metrics

© 2017 SAP AG or an SAP affiliate company. All rights reserved. 16

Business BenefitsProcess Optimization

-7%

Reduced Cost

+19%

Net Margin

+25%

Dividend

to 6hours

Operations Monitoring

Visual Work Instructions

Share Repurchase Reduce Time

$2.5

MM

>$2.5MM

from

21days

© 2014 SAP SE or an SAP affiliate company. All rights reserved. 16

Harley Davidson – From Idea to Product Performance

C:/Users/i300946/Documents/ArD/2014/10 Pursuits/33 Renault/0 Innovation Day/2 Harley Davidson youtube MES final.mp4

C:/Users/i300946/Documents/ArD/2014/10 Pursuits/33 Renault/0 Innovation Day/2 Harley Davidson youtube MES final.mp4

sap İle endÜstrİ 4.0

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