SAP Manufacturing Solution

Prepared by: Edraky Manufacturing Team

SAP plant maintenance

Agenda

EAMEnterprise asset

management

• Plant Maintenance: An Overview• Organizational Structure

• Master Data hierarchy in SAP PM

• Main Business process scenarios in SAP PM

.Reports & Interfaces

Plant Maintenance: An Overview

Primary Objective of Maintenance maintain a high level of Availability, preventing degeneration optimal utilization life of an Organization’s Physical Assets

Key Performance objectives• Maintaining a high level of OEE (Overall Equipment Effectiveness)• Maintaining and Optimal balance between Cost of Breakdown vs. Cost of Prevention

Organizational Structure

Company Code

Maintenance Planning

Plant(factory X)

Maintenance Plant

(Factory Z)

Master Data hierarchy in SAP PM

Equipments

Function locations

plant Factory

Unit A

motor pump

Unit B

burnerAir

conditioner

Work center

MECHANIC

ELECTRIC

Master Data hierarchy in SAP PM

Function location hierarchy

Master Data hierarchy in SAP PM

Work Centers

Master Data hierarchy in SAP PM

The main functions of work centers are

• Costing : of workers in the Maintenance

• Scheduling : the maintenance operation

• Capacity Planning : to insure fulfilling the maintenance activities

Main Business process scenarios in SAP PM

Notification(maintenance request)

Maintenance order Task List

Issue the spare parts

Confirm the order with

actual time

Technicality completed

Settle the order

CloseThe order

Maintenance execution process

Main Business process scenarios in SAP PM

Preventive maintenance planning

Time based maintenance plan

Performance based maintenance plan

Condition based maintenance plan

Main business scenarios

Planning process

Maintenance plan Scheduling Call object

(Notification or maintenance order)

Reports & Interfaces

Downtime Analysis Report

Reports & Interfaces

MTTR/MTBF Report

Reports & Interfaces

Preventive Schedule Overview Report

Thank You