sasol builds new alpha-olefins unit in s africa

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While the development of alternatives to in vivo experimentation is slow and difficult, more progress has been made in the area of safety testing than in other areas of animal experimentation. Examples are the validation and acceptance of some in vitro procedures for skin testing, which reduces the testing required on rabbits, and the Ames test which uses bacteria to test for mutagenicity. The Draize eye test – once so notorious among animal rights groups for its use in cosmetics testing – is now banned for that purpose in the UK, though it is still required for the testing of other personal care and consumer products. Moreover, according to the Research Defence Society, the test has been highly modified and is now very mild compared to the original. However, there are significant concerns both about its effectiveness (because of structural, physiological and biochemical differences between the human and rabbit eye) and the level of suffering induced, leading to major efforts to find alternatives. Many replacement methods have been suggested, and some are known to have been trialled by companies such as Avon, Colgate- Palmolive, Procter & Gamble and Unilever, but validation and acceptance are thought to be still some years away. Some of the issues regarding safety testing (though of drugs rather than chemicals) have been vividly and frighteningly illustrated in the UK in recent weeks by the Parexel/ TeGenero phase I clinical drugs trial that produced a life-threatening reaction in six previously healthy volunteers. Preliminary testing is surely essential to avoid such awful suffering, but the case also highlighted the inadequacy of animal testing to fully predict effects in humans. The ongoing enquiry may find that incorrect dosing or contamination were at fault rather than the ineffectiveness of animal testing. However, it will be interesting to see the outcome and whether this has any effect on the place of animal testing in REACH. For now, at least, the lobbying by the chemical industry and animal groups appears to have had some effect, with both parliament and the ministers backing proposals that would restrain testing to around 1 M animals. Recommendations agreed on in late 2005 would cut the number of chemicals requiring testing from 30,000 to nearer 12,500 and promote the sharing of data to minimize duplication of animal and other testing. Caroline Edser RAW MATERIALS Product focus: linear alkylbenzene Low demand for linear alkylbenzene (LAB) and new capacity start-ups have kept global operating rates at around 80-82%. Capacity in the Middle East and Africa improved by 30% in 2005 to 350,000 tonnes/y, and is expected to reach 523,000 tonnes/y in 2006. Further start-ups in Qatar and Saudi Arabia will cause operating rates to fall below 80%. Global demand improved 2% overall in 2005, but declined 3% in the west. Demand in Brazil fell by 8% with a 3% fall reported in Western Europe and a 2% decline in North America. Sasol is selling its olefins and surfactants business, which includes LAB assets. The technology used to produce LAB is discussed, and global demand and capacity for LAB during 2005 are detailed together with a list of LAB producers. Chemical Week, 25 Jan 2006, 168 (3), 27 (Website: http://www.chemweek.com) Sasol builds new alpha-olefins unit in S Africa Sasol Olefins and Surfactants is to build a new alpha-olefins production unit at its complex in Secunda, S Africa. The site will use new technology that converts 1-heptene into 1-octene. The product is used as an intermediate in the production of polymers, fatty acids and lubricants. Linde AG of Germany has been awarded the Engineering, Procurement and Construction contract for the 100,000 tonnes/y new unit, which should be operational in mid-Apr 2007. Chimie Pharma Hebdo, 23 Jan 2006, (326), 12 (in French) & press release from: Linde, Wiesbaden, Germany (16 Jan 2006) Boom in oleochemicals industry hikes palm kernel oil prices The growth in the oleochemicals industry is raising palm kernel oil consumption in Malaysia and prompting price hikes. Demand has been high, compelling the country to import from adjacent regions. According to the Malaysian Palm Oil Board, exports of oleochemical products in Malaysia reached 1.77 M tonnes in 2004, worth around Malaysian Ringgit (MYR) 5.0 bn. This is up from 1.57 M tonnes valued at MYR 3.85 bn the previous year. Chemical Business (India), Oct 2005, 19 (10), 88 Oxiteno plans major investment to boost chemicals production in Brazil Oxiteno is to invest $247 M to the end of 2008 to increase capacity in Brazil. $115 M will go on increasing ethylene oxide (EO) production at Camacari from 90,000 tonnes/y to 350,000 tonnes/y, and at Maua from 52,000 tonnes/y to 85,000 tonnes/y. $41 M will go on expanding ethanolamines output at Camacari by 144% to 45,000 tonnes/y, and $16 M on increasing ethoxylates capacity by 70,000 tonnes/y. Commissioning of the projects is due between mid-2007 and mid-2008. ICIS Chemical Business, 9 Jan 2006, 1 (1), 8 Chemfab plans expansion Among other moves, Chemfab Alkalies Ltd based in Chennai, India, is proposing to double its caustic soda manufacturing capacity to 66,000 tonnes/y. Chemfab also proposes to diversify into other chemicals such as linear alkylbenzene, by setting up a plant abroad probably in South East Asia, and monochloroacetic acid using chlorine, a by-product of the caustic soda ash plant. The demand for chlorine from the paper industry is likely to decline once the paper mills start using chlorine dioxide, as mandated by law. Chemfab is also considering the possibility of diversifying by setting up a zeolite plant or a hydrogen peroxide plant. It is also in the process of merging its associated Rup 220 M company Membrane Technologies Ltd with itself and plans to hive off its health 2 MARCH 2006 FOCUS ON SURFACTANTS

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While the development ofalternatives to in vivo experimentationis slow and difficult, more progresshas been made in the area of safetytesting than in other areas of animalexperimentation. Examples are thevalidation and acceptance of some invitro procedures for skin testing,which reduces the testing required onrabbits, and the Ames test which usesbacteria to test for mutagenicity. TheDraize eye test – once so notoriousamong animal rights groups for itsuse in cosmetics testing – is nowbanned for that purpose in the UK,though it is still required for the testingof other personal care and consumerproducts. Moreover, according to theResearch Defence Society, the testhas been highly modified and is nowvery mild compared to the original.However, there are significantconcerns both about its effectiveness(because of structural, physiologicaland biochemical differences betweenthe human and rabbit eye) and thelevel of suffering induced, leading tomajor efforts to find alternatives.Many replacement methods havebeen suggested, and some areknown to have been trialled bycompanies such as Avon, Colgate-Palmolive, Procter & Gamble andUnilever, but validation andacceptance are thought to be stillsome years away.

Some of the issues regardingsafety testing (though of drugs ratherthan chemicals) have been vividlyand frighteningly illustrated in the UKin recent weeks by the Parexel/TeGenero phase I clinical drugs trialthat produced a life-threateningreaction in six previously healthyvolunteers. Preliminary testing issurely essential to avoid such awfulsuffering, but the case alsohighlighted the inadequacy of animaltesting to fully predict effects inhumans. The ongoing enquiry mayfind that incorrect dosing orcontamination were at fault ratherthan the ineffectiveness of animaltesting. However, it will be interestingto see the outcome and whether thishas any effect on the place of animaltesting in REACH.

For now, at least, the lobbying bythe chemical industry and animalgroups appears to have had someeffect, with both parliament and theministers backing proposals thatwould restrain testing to around 1 M

animals. Recommendations agreedon in late 2005 would cut the numberof chemicals requiring testing from30,000 to nearer 12,500 and promotethe sharing of data to minimizeduplication of animal and other testing.

Caroline Edser

RAWMATERIALS

Product focus: linear alkylbenzene

Low demand for linear alkylbenzene(LAB) and new capacity start-upshave kept global operating rates ataround 80-82%. Capacity in theMiddle East and Africa improved by30% in 2005 to 350,000 tonnes/y, andis expected to reach 523,000tonnes/y in 2006. Further start-ups inQatar and Saudi Arabia will causeoperating rates to fall below 80%.Global demand improved 2% overallin 2005, but declined 3% in the west.Demand in Brazil fell by 8% with a 3%fall reported in Western Europe and a2% decline in North America. Sasol isselling its olefins and surfactantsbusiness, which includes LAB assets.The technology used to produce LABis discussed, and global demand andcapacity for LAB during 2005 aredetailed together with a list of LABproducers.

Chemical Week, 25 Jan 2006, 168 (3), 27 (Website:http://www.chemweek.com)

Sasol builds new alpha-olefins unit inS Africa

Sasol Olefins and Surfactants is tobuild a new alpha-olefins productionunit at its complex in Secunda, S Africa. The site will use newtechnology that converts 1-hepteneinto 1-octene. The product is used asan intermediate in the production ofpolymers, fatty acids and lubricants.Linde AG of Germany has beenawarded the Engineering,Procurement and Constructioncontract for the 100,000 tonnes/y newunit, which should be operational inmid-Apr 2007.

Chimie Pharma Hebdo, 23 Jan 2006, (326), 12 (inFrench) & press release from: Linde, Wiesbaden,Germany (16 Jan 2006)

Boom in oleochemicals industry hikespalm kernel oil prices

The growth in the oleochemicalsindustry is raising palm kernel oilconsumption in Malaysia andprompting price hikes. Demand hasbeen high, compelling the country toimport from adjacent regions.According to the Malaysian Palm OilBoard, exports of oleochemicalproducts in Malaysia reached 1.77 Mtonnes in 2004, worth aroundMalaysian Ringgit (MYR) 5.0 bn. Thisis up from 1.57 M tonnes valued atMYR 3.85 bn the previous year.

Chemical Business (India), Oct 2005, 19 (10), 88

Oxiteno plans major investment toboost chemicals production in Brazil

Oxiteno is to invest $247 M to the endof 2008 to increase capacity in Brazil.$115 M will go on increasing ethyleneoxide (EO) production at Camacarifrom 90,000 tonnes/y to 350,000tonnes/y, and at Maua from 52,000tonnes/y to 85,000 tonnes/y. $41 Mwill go on expanding ethanolaminesoutput at Camacari by 144% to45,000 tonnes/y, and $16 M onincreasing ethoxylates capacity by70,000 tonnes/y. Commissioning ofthe projects is due between mid-2007and mid-2008.

ICIS Chemical Business, 9 Jan 2006, 1 (1), 8

Chemfab plans expansion

Among other moves, ChemfabAlkalies Ltd based in Chennai, India,is proposing to double its causticsoda manufacturing capacity to66,000 tonnes/y. Chemfab alsoproposes to diversify into otherchemicals such as linearalkylbenzene, by setting up a plantabroad probably in South East Asia,and monochloroacetic acid usingchlorine, a by-product of the causticsoda ash plant. The demand forchlorine from the paper industry islikely to decline once the paper millsstart using chlorine dioxide, asmandated by law. Chemfab is alsoconsidering the possibility ofdiversifying by setting up a zeoliteplant or a hydrogen peroxide plant. Itis also in the process of merging itsassociated Rup 220 M companyMembrane Technologies Ltd withitself and plans to hive off its health

2 MARCH 2006

F O C U S O N S U R F A C T A N T S