save marine - h240 hydrogenerator - pronav oy · save marine - h240 . ... to regulate the...

Save Marine, a division of Save innovations 3 rue des arts et métiers, 38000 Grenoble, France I +33 (0)4 58 00 34 66 I [email protected]

SAVE MARINE - H240 HYDROGENERATOR

LIMITS AND CONDITIONS FOR USING Related to warranty - Please read carefully before installation and use

INSTALLATION GUIDE

USER MANUAL

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B

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SMH2

40-v

2016

11EN

G-1

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Save Marine, une division de Save innovations 3 rue des arts et métiers, 38000 Grenoble, France I +33 (0)4 58 00 34 66 I [email protected]


LIMITS AND CONDITIONS FOR USING Related to warranty - Please read carefully before installation and use

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Table of contents

1 The H240 hydrogenerator................................................................................................... 3

1.1 Field of application .................................................................................................................. 3

1.2 The equipment at a glance ...................................................................................................... 3

2 Safety instructions .............................................................................................................. 4

2.1 Mechanical hazards ................................................................................................................. 4

2.2 Electrical hazards ..................................................................................................................... 4

3 Conditions and limits of using ............................................................................................. 5

3.1 Transom robustness and flatness ............................................................................................ 5

3.2 Batteries compatibility ............................................................................................................ 5

3.3 Maximum speed permitted ..................................................................................................... 5

3.4 Bad weather ............................................................................................................................ 6

3.5 Setting up and raising of the l’hydrogenerator ....................................................................... 6

3.6 Use in conjunction with a motor ............................................................................................. 6

3.7 Reverse gear ............................................................................................................................ 6

3.8 Port operations ........................................................................................................................ 7

3.9 Anchoring ................................................................................................................................ 7

3.10 Maintenance............................................................................................................................ 7

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1 The H240 hydrogenerator

1.1 Field of application

The Save Marine H240 hydrogenerator converts the mechanical energy of a fluid like water into electrical energy. It works thanks to a clean and renewable energy: the wind.

The H240 hydrogenerator is specifically designed for sail boats.

It recharges the batteries of your boat and procures electric autonomy, ensuring security and comfort on board.

1.2 The equipment at a glance

The mechanical energy is converted into electrical energy thanks to a turbine equipped with blades and high efficiency alternator.

The electricity is transmitted to the batteries through a regulator whose main function is to regulate the electrical power produced by the hydrogenerator and have an optimal recharge process of the batteries.

Regulator

Batteries

Hydrogenerator

Through-hull

(Profil arm)

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2 Safety instructions

2.1 Mechanical hazards

The rotation speed of the blades can be high and represents a potential danger.

Do not touch the blades when rotating

The hydrogenerator is equipped with an articulated mechanism for a quick and easy positioning into the water.

Do not insert your fingers into the articulated mechanism

When bathing, avoid leaning on the hydrogenerator to get on board.

2.2 Electrical hazards

The use of electrical equipment facilities requires to take precautions. The flow of electricity on a boat is a potential danger.

If the material is prematurely deteriorated (bare wiring ...), please stop immediately the use of the hydrogenerator.

- The regulator provided with hydrogenerator has a heat sink in order to dissipate the heat:

- Do not touch the electronic box in operation.

- Avoid direct contact with materials that can be affected by heat (as tissues for example).

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3 Conditions and limits of using

3.1 Transom robustness and flatness

Check the robustness of the transom. The transom must accept the forces generated by the hydrogenerator. In case of doubt we strongly recommend to strengthen it. Seek the advice of a marine professional.

The location on the transom for the home plate should be flat to avoid any torsion which can cause a breakage of the home plate.

3.2 Batteries compatibility

The hydrogenerator is designed for recharging the service batteries of the sailboat. Do not connect it to any other device.

The system is compatible with the vast majority of batteries.

3.3 Maximum speed allowed

The force exerted on the hydrogenerator when cruising increases as the square of the boat speed. The hydrogenerator is designed for a speed range from 0 to 10 knots. A higher speed even during a short period may cause permanent damages to the hydrogenator.

Do not use at a cruising speed exceeding 10 knots

The regulator continuously records the H240 data, including the speed

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3.4 Bad weather

Do not use the hydrogenerator in bad weather, in particular with strong waves. In that case, remove it from its home plate.

For crosswind-tailwind, care should be taken not to have the hydrogenerator going above the water due to the heel of the boat. The hydrogenator could be damaged when re-entering into the water (severe impact).

3.5 Setting up and raising of the hydrogenerator

Place the hydrogenerator in lower operating position ideally when the boat is at rest. Do not place the H240 into the water (operating position) when the boat speed is above 2 knots. The H240 must be placed into the water, at its operating position, only with arm strength and thanks to the hydrogenator rope provided for that purpose.

The profile arm of the hydrogenerator should be on the line of the boat prior to raise it.

3.6 Use in conjunction with a motor

The strong thrust and the turbulences due to the use of a motor and applied to the hydrogenerator may deteriorate the hydrogenerator.

The hydrogenerator must not be placed in operating position (in the water) when using a motor during navigation. * * except in a case of extreme urgency – man overboard

3.7 Reverse gear

The hydrogenerator can be damaged when the boat is reversing.

Do not reverse when the hydrogeneratot is in operating position (placed in the water).

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3.8 Port operations

To avoid any impact during port operations, please remove the hydrogenerator from its home plate prior to accessing the port.

3.9 Anchoring

Do not leave unnecessarily the hydrogenerator into the water while anchoring in order to prevent fouling. Remove the hydrogenerator from its home plate and store it.

3.10 Maintenance

Rinse with fresh water before storing for a long period.

Check all bolted connections of the hydrogenerator and the home plate on a regular basis.

The product warranty does not cover damages resulting from:

the nonobservance of the “limits and conditions for using” instructions,

difficult sea conditions and/or type of shipping outside the recreational sailing course,

shocks in collisions with UFOs (unidentified floating objects) or sea creatures.

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INSTALLATION GUIDE

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Table of contents

1 Parts list ............................................................................................................................... 3

1.1 Supplied parts .......................................................................................................................... 3

1.2 Material needed (not included) .............................................................................................. 3

2 Description of the different elements ................................................................................ 4

3 Pre-installation checklist ..................................................................................................... 5

3.1 Select the location of the home plate ..................................................................................... 6

3.2 Select the location of the through-hull ................................................................................... 8

3.3 Select the location of the regulator ........................................................................................ 9

4 Installation of the various elements ................................................................................. 10

4.1 Installation of the home plate ............................................................................................... 10

4.2 Installation of the through-hull and inner cable .................................................................. 11

4.3 Installation of the regulator .................................................................................................. 12

4.4 Connection of the electrical cables ....................................................................................... 12

4.5 Installation of the hydrogenerator ........................................................................................ 14

4.5.1 Insert the hydrogenerator into the home plate ............................................................ 14

4.5.2 Adjustment of hydrogenerator inclination ................................................................... 14

4.5.3 Adjustment of the control arm ...................................................................................... 15

4.5.4 Automatic clamcleat ...................................................................................................... 16

5 Wi-Fi monitoring tool setup .............................................................................................. 17

6 Regulator configuration according the batteries specifications ....................................... 18

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1 Parts list

1.1 Supplied parts

An hydrogenerator

A home plate

Bolts set to fix the home plate

One cable equipped with through-hull and connectors

Bolts set to fix the through-hull

One regulator

Bolts set to fix the regulator

Two batterie cables (one black and one red with a 40A fuse) equipped with connectors

One tool to disconnect the cables from the regulator

Spare parts

- Two M8 eyelet lugs for battery

- One 40A fuse

One manual

- limits and conditions for using

- Installation guide

- user’s manual

1.2 Material needed (not included)

• Drilling machine

• Drill Ø6

• Allen keys n° 4, 5, 6

• Open-end wrench n° 8, 10, 13

• Hole saw Ø30

• Sealing paste

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2 Description of the different elements

Regulator

Profile arm

Control arm

Adjustable support

Home plate

Fork

guard locking pin

Through-hull

Backstop

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3 Pre-installation checklist

Prior to the installation, you must determine the different locations for the following elements: home plate, through-hull, regulator.

Drilling is indeed required for the installation of the home plate, through-hull and regulator.

The hydrogenerator, the through-hull, the regulator and the batteries are inter-connected with cables having a fixed length.

An electrical schematic is shown hereafter.

Electrical schematic

Inner cable(already connected to the through-hull )

L = 2 m

Battery cablesL = 5 m

Hydrogenerator cable(fixed to the H240)

L = 2 m

Through-hull

Batteries

Regulator

Inside of the boat Outside of the boat

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3.1 Select the location of the home plate

The home place is designed to receive the hydrogenerator.

The home plate is composed of 7 holes for its fixation to the transom and one hole for the hydrogenerator guard locking pin.

Dimension of the home plate

Recommendations for a good positioning:

1- Check the robustness and the flatness of the transom as mentioned in the “Conditions and limits of using” booklet (page 5).

2- The home plate must be placed as centrally as possible on the transom. This ensures

that the turbine remains submerged when the boat is heeling.

3- The lower part of the home plate should be placed at the waterline transom while the boat is loaded under normal conditions of navigation. It should not be placed higher so that the turbine remains immersed when heeling and limit disruptions related to algae (which usually float on the surface).

Hole for the guard locking pin

Fixing holes X 7

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4- Strengthen the transom if necessary and set up the location for the counter-plate

(responsibility of the installation company). Check that there is enough room available to access the fixing screws.

5- A clearance of 30 cm above the home plate should be free to put in place and pull the

hydrogenerator.

6- A space of 10 cm is necessary between the hull and the profile arm of the hydro.

Mark the location for the subsequent fixing.

Positioning schematic

Clear space : 30 cm

M6x60 screw

M6 nut

Counter-plate(under installer responsibility)

Home plateBoat hull

Clear space10 cm

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3.2 Select the location of the through-hull

Le through-hull is fixed through the transom.

Trough-hull positioning


1- Ensure that you have a clear surface of 6x6 cm².

2- Ensure that you get an easy access from inside the boat.

3- The cable length between through-hull and hydrogenerator is 2 meters.

4- The cable length between through-hull and regulator is 5 meters.

5- Place the through-hull as high as possible to ensure an easy connection and disconnection of the hydrogenator.

Mark the location for the subsequent fixing.

Inside the boat Outside the boat

Transom

Inner able

Regulator

Trough-hull

Hydrogenerator

Connector to Hydrogenerator

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3.3 Select the location of the regulator

This device regulates the output signal coming from the generator and optimizes the recharge of your batteries. It should be located inside the boat.

,

Dimensions of the regulator


1. It should be easily accessible.

2. It must be in a ventilated space in order to minimize its heating and optimize the functioning of electronic components.

3. In the upper part of a chest: ensure that it cannot receive direct projection of sea water and hit by manipulations of stored objects.

4. In one cabin: ensure that it is not in a place of passage.

5. In any cases, it is recommended to set the electronic unit:

a. on a wall that can support its weight (3 kg).

b. on a vertical surface to improve thermal dissipation, with fins in vertical position

c. Leaving a distance of at least 40 cm between the top of the electronic box and the chest or cabin ceiling.

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4 Installation of the various elements

4.1 Installation of the home plate

Only after completing the necessary verifications and pre-installation checklist.

The home plate must be fixed on a rigid and flat transom. If not flat, it should be compensated not to stress the home plate when one tightens the screws. Use for that whashers or holds.

Identify the location outside the boat

Check inside the boat that the location allows to set the counter plate and check access to the screws.

Drill a hole with a drill Ø6 and screw

Mark the 6 other holes. Drill using the home plate as a drilling template.

Do not drill the hole for the guard locking pin

Put sealing paste: - on the back of the home plate and around

screw holes - on the counter plate

Clean and degrease the home plate locations

Outside the boat, position the home plate on the transom, insert the 7 M6x25 screws

Inside the boat, insert the counter plate through the M6x25 screw until it contacts the inner wall. Insert the 7 M6 washers on the screws M6x25. Screw the bolts on the 7 M6x25 NYLSTOP M6 screws.

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4.2 Installation of the through-hull and inner cable


1- Drill the center hole with a hole saw Ø30. Such a diameter is needed for routing of the inner cable and its connector (already fixed to the through-hull).

2- Route the inner cable through the Ø30 hole.

3- Drill 4 holes with a Ø6 drill. Use the through-hole as a template to mark the 4 holes for fixation.

4- Put sealing paste around the screw holes on the through-hull.

5- Flatten the through-hull against the transom and insert the 4 screws M5x25.

6- Inside the boat, the insert M5 washers on the M5x25 screws.

Screw the NYLSTOP M5 nuts on the M5x25 screws

7- Clean surplus of sealing paste.

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4.3 Installation of the regulator


Fix the 4 eyelets of the regulator with M5x25 screws and washers.

4.4 Connection of the electrical cables

The electrical schematic is provided on page 5 of this document.

Hydrogenerator connection to the to the through-hull

Unscrew the plugs of each connector and plug the hydro cable into the through-hull.

An alignment key into the connectors prevents the user from mistaking when connecting.

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Through-hull connection to the regulator

The internal cable from the through-hull has a right female connector at its end. This connector is to plug into the male header connector of the regulator.

Regulator connection to the batteries

Two cables (one red and one black) are connected to the hydrogenerator. These two cables are equipped with a specific connector on one side for the regulator and a fixing system for the batteries of the other side. The red cable is equipped with a 40A fuse (for an electrical protection of the regulator).

1- Connect the cables to the regulator

Connection:

Insert the connectors of the cables into the respective connectors of the regulator. You should hear a “clic” to ensure a good connection.

Disconnection:

For safety reasons, it is not possible to disconnect the connectors by hand.

A specific tool is supplied for that purpose. Insert the clamp as shown on the picture to disconnect. We recommend fixing the clamp to the regulator not to lose it.

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2- Connect the cables to the battery

Connect the red cable to the positive (+) terminal of the battery.

Connect the black cable to the negative (-) terminal of the battery.

4.5 Installation of the hydrogenerator

4.5.1 Insert the hydrogenerator into the home plate

Slide the hydrogenerator into the home plate and place the guard locking pin into the relevant location (hole into the home plate).

4.5.2 Adjustment of the hydrogenerator inclination

The hydrogenerator can be adapted to any transom with an angle from 0° to 45 ° without the need to develop a specific adapter part.

Water flow direction

Profile arm

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The adjustment of the orientation of the profile arms is essential: the performance of the turbine is optimal when facing the water flow.

There are 7 adjustment holes to fit with the angle of your transom for fixing the stop pin

1. Select the most suitable hole,

2. Install the hydrogenerator in functioning position,

3. Check that the profil arm is vertical (with horizontal ship)

4. Tighten the screw.

4.5.3 Adjustment of the control arm

The control arm is part of the hydrogenerator. It is equipped with an automatic clamcleat, a backstop and three (3) ropes. - A black and white rope to place and

maintain the profile arm and turbine into functioning position. It is blocked into the automatic clamcleat.

- A blue rope to raise the profil arm and turbine. It is locked thanks to a backstop.

- A white rope to unlock the guard locking pin and remove the hydrogenerator from the home plate.

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Adjust the inclination of the control arm:

Tilt the control arm to enter slightly inside the rear deck without obstructing traffic.

There are 3 holes in the fork and two holes on the plate, which provide 6 different angles for the control arm. Position the fork with the appropriate holes and screw the nut.

4.5.4 Automatic clamcleat

This is a security element: the clamcleat is automatically activated and releases the rope if the submerged part of the hydrogenerator strikes a heavy object.

It ensures that the rope maintains the profil arm and turbine in functioning position and releases it in case of shock. This ensures that the transom cannot be damaged.

The clamcleat is equipped with a two-position pivoting finger:

- switch the finger on the left to release the clam

- put back the movable part in its initial position and rotate the finger on the right to reset the Clamcleat.

OFF ON

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5 Wi-Fi monitoring tool setup

When the hydrogenerator is in functioning mode and when all elements are correctly connected to each other, the hydrogenerator automatically generates power to recharge the batteries.

The WIFI module installed in the electronic box allows to view on your smartphone, tablet or computer the instantaneous production and supervise the electrical production of the hydrogenerator.

The hydrogenerator is not producing. Disconnect the red cable (regulator-battery) and reconnect it. You have 5 minutes to configure the wifi. After this 5 minutes’ delay, the wifi is disconnected.

Connect the smartphone, tablet or computer on WIFI "save-marine" in the same way that it connects to a home WIFi. No required password.

This is compatible with any operating system.

The connection can take several seconds.

Open a web page in the browser of your choice and type the following address:

http://192.168.10.1/index.html

open the corresponding web page.

You can now start the setup procedure as described hereafter.

NB: if you encounter some difficulties, please check with another electronic device.

Save Marine

http://192.168.10.1/index.html

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6 Regulator configuration according the batteries specifications

You should configure your regulator to optimize the recharge of your batteries.

Open the « Service » Tab of the monitoring tool

Diagram of the « Service » tab

Summary of battery characteristics

Automatically generates an email to support the remote analysis of the regulator information.

No use during the configuration step.

Select the battery characteristics see procedures below

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Regulator setup process:

Select the right type of battery and voltage:

Choose on the table between 12V and 24V and between the different types of battery. 1- Click the corresponding

button.

2- Save the modifications.

If lithium-ion battery, see next paragraph.

1- Select your battery capacity or the closest one to ensure an optimal recharge.

Add the capacities when the batteries are arranged in parallel.

Example: if three 40Ah batteries in //: choose 120 Ah.

2- Save the modifications

40Ah is the default value.

Warning: Check the capacity values on your batteries (Ah) or ask to your supplier. You can damage the battery when the selected capacity is too high.

Check that the selected parameters are taken into account.

Example

1

2

1

2

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About lithium-ion batteries:

Read the charging voltage and the floating voltage of your lithium-ion battery and check the closest charging and floating voltages in the table below.

Voltage (V)

Voltage Type Charge/Load Floating

12V

Open lead 14.7 13.7

Closed lead 14.8 13.9

Calcium lead 15.2 14.5

Gel lead or AGM 14.8 13.9

24V

Open lead 29.4 27.4

Closed lead 29.6 27.8

Calcium lead 30.4 29

Gel lead or AGM 29.6 27.8

Select then the corresponding battery in the “Service” tab.

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USER MANUAL

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Table of contents

1 Handling and management of the hydrogenerator ........................................................... 3

1.1 Placing in the home plate ........................................................................................................ 3

1.2 Operate the automatic clamcleat ........................................................................................... 4

1.3 Hydrogenerator electrical connection .................................................................................... 4

1.4 Operating position ................................................................................................................... 5

1.5 Raise the hydrogenerator ........................................................................................................ 6

1.6 Remove the hydrogenerator from the home plate ................................................................ 7

2 Use of the Wi-Fi monitoring tool ........................................................................................ 7

2.1 « Information » tab ................................................................................................................. 8

2.2 « Statistics » tab...................................................................................................................... 8

2.3 « Service » tab ...................................................................................................................... 10

2.4 « Contact » tab ..................................................................................................................... 11

3 Maintenance ..................................................................................................................... 11

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This manual describes the different modes of operating of the H240 hydrogenerator. It is consecutive to its installation on the sailboat. See the relative booklet.

The use of the hydrogenerator must follow the limits and conditions for using described in the relative booklet.

The different parts are listed and described on the diagram on page 4 of the installation guide.

1 Handling and management of the hydrogenerator

1.1 Placing in the home plate

Place the H240 in front up of the home plate.

Slide the hydrogenerator in the home plate by pulling the white rope in order to release the guard locking pin.

Check that the guard locking pin is well fitted into the home plate.

Place the H240 in the home plate

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1.2 Operate the automatic clamcleat

This is a security element: the clamcleat is automatically activated and releases the rope if the submerged part of the hydrogenerator strikes a heavy object.

It ensures that the rope maintains the profil arm and turbine in functioning position and releases it in case of shock. This ensures that the transom cannot be damaged.

The clamcleat is equipped with a two-position pivoting finger:

- switch the finger on the left to release the clam

- put back the movable part in its initial position and rotate the finger on the right to reset the Clamcleat.

1.3 Hydrogenerator electrical connection

Unscrew the plug of each connector and connect the hydrogenator cable to the through-hull (there is an alignment failsafe).

NB: it is not necessary to disconnect the hydrogenerator when not in use.

OFF ON

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1.4 Operating position

1. This operation must be performed with a boat speed less than or equal to 2 knots.

2. Release the black and white rope from the automatic clamcleat.

3. Ensure that the turbine faces the water so that the profile arm enters easily into the water.

4. Pull up the black and white rope until the profile arm and turbine reaches its low position.

5. Lock the black and white rope in the automatic cleamcleat

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1.5 Raise the hydrogenerator

1. Release the black and white rope from the automatic cleamcleat.

2. Pull on the blue rope to lift the hydrogenator up to the surface of the water.

3. Wait until the turbine empties itself of its water.

4. Continue to raise the hydrogenerator.

5. Hang the blue rope at the cleat.

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1.6 Remove the hydrogenerator from the home plate

1. Pull on the white rope to unlock the guard locking pin.

2. Slide up the hydro to

extract it from its home plate.

2 Use of the Wi-Fi monitoring tool

A monitoring tool coupled to a Wi-Fi module is embedded into the regulator.

It enables to view on your smartphone, tablet or computer the information regarding the electrical production of your hydrogenator.

- Instantaneous production,

- Production since the last power up,

- Cumulative production.

It also enables remote checks and analysis of your data.

The tool consists of four tabs. The description of each tab is provided hereafter.

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2.1 « Information » tab

It enables to follow the instantaneous production of the hydrogenerator.

Data are separated into two categories:

1. Instantaneous production

- the power (in Watt) delivered by the hydrogenerator at the input of the regulator

- the rotating speed of the turbine (in RPM)

2. Battery charging status

- voltage (in Volt) - current (in Amps)

2.2 « Statistics » tab

It enables to monitor the production statistics of the hydrogenerator.

The tool monitors the electrical energy (in Watt.hour) produced by the hydrogenerator at the input of the regulator. The production is displayed in 4 different categories :

- histogram of the production during the last 24 hours,

- histogram of the production during the last 30 days,

- histogram of the production during the last 12 months,

- histogram of the production during the last 10 years.

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Example of statistics

Mode of operation:

When the battery charge is low, the regulator takes the maximum power available from the hydrogenerator.

When the battery is fully charged, the regulator takes the minimum power from the hydrogenator, even if this one can produce more than needed.

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Therefore, when you observe a very low instantaneous power from the hydrogenator while the rotate speed of the turbine is high, you can deduce that the battery is fully loaded.

2.3 « Service » tab

It enables to configure the regulator accordingly to your battery characteristics when installing the system. The procedure is described in the installation guide (page 17).

It also enables a remote maintenance service thanks to the automatic email generation for a production data analysis.

Click on the corresponding icon at the bottom of the page An email is automatically sent to Save technical service

Save this automatic email into your mail management system.

As soon as you have an internet connection, press the « send » button.

Information are then sent to Save technical service.

Check that a mailbox has been configurated as « default mailbox » on your computer.

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2.4 « Contact » tab

This tab gives Save Marine contact details

3 Maintenance

The materials used to manufacture the hydrogenerator are marine environment compliant. However, we recommend to rinse the hydrogenator with fresh water when not used for a long period.

Algae deposition is possible on the immersed parts of the hydrogenerator. A regular cleaning will maintain the system in good working conditions. We recommend using a cleaning product like “Clean Boat Polyvalent”.

Check on a regular basis that the home plate, through-hull and hydrogenator support screws are correctly tightened.

Check on a regular basis that the charge status of your battery is not too low, it would then not be able to communicate with the regulator.

A storage and transportation bag is supplied with the hydrogenerator.

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