save these instructions. safety warnings and … · 9. if you are replacing an old sump pump: (a)...
TRANSCRIPT
Superior Sump PumpInstruction Manual &
Safety WarningsModel SP33
• ALWAYS disconnect the pump from the power source before servicing or making adjustments.
• NEVER handle the pump or motor with wet hands or when standing on a wet or damp surface while the pump is plugged into the power source.
• MAKE SURE THERE IS A PROPERLY GROUNDED RECEPTACLE AVAILABLE. This pump is wired with a 3-prong grounded plug. To reduce the risk of electric shock, be certain that it is only connected to a properly grounded, 3-prong receptacle (preferably with ground fault circuit interrupt). If you have a 2-prong receptacle, have a licensed electrician replace it with a 3-prong receptacle according to local codes and ordinances.
• NEVER bypass grounding wires or remove the ground prong from the plug.
• DO NOT use an extension cord. The electrical outlet should be within the length of the pump’s power cord, and at least 4 feet above the floor level to minimize potential hazards from flood conditions.
• DO protect the electrical cord from sharp objects, hot surfaces, oil, and chemicals. Avoid kinking the cord.
• MAKE SURE the supply circuit has a fuse or circuit breaker rated to handle the power requirements noted on the nameplate of the pump.
• DO NOT use the power cord or strain relief to carry the pump. Use the pump handle. DO NOT expose the control unit to rain or snow.
• DO NOT operate the pump or control unit if it has been damaged in any way.
• DO NOT use sump pumps in pits handling raw sewage, salt water, or hazardous liquids.
• DO NOT disassemble the pump or control unit. When service is required, contact Standard Water Control Systems, Inc. at (800) 978-7867. Return the product to the manufacturer for any repairs at the following address:
SAVE THESE INSTRUCTIONS.This manual contains important SAFETY WARNINGS and OPERATING INSTRUCTIONS for the Superior Sump Pump. You will need to refer to it before attempting any installation or maintenance.
ALWAYS keep these instructions with the unit so that they will be easily accessible. Failure to read and follow these warnings and instructions could result in property damage, serious injury, or death.
Important Safety Instructions
Items included: You may also need:
Standard Water Control Systems, Inc.,5337 Lakeland Ave. N
Crystal MN 55429
Pump
Choice of controller: float/sensor
Stainless steel hose clamp
1-1/2” rigid PVC pipe to connect to the existing plumbing
A check valve or union
PVC pipe cleaner and cement
A surge protector
Risk of electric shock. To reduce this risk, observe the following precautions.WARNING!
To reduce the risk of hazards that can cause injury or property damage, observe the following precautions.CAUTION!
G/Wh = Gallons per Watt Hour G/Wh = GPH/(Amps x Volts)
SpecificationsGPH @ 0’GPH @ 10’G/WhPump DiameterVoltsAmps
1/3 HP Model SP33410027706.1
7.375”115V, 60Hz
3.8
1-1/2”discharge
SWC2Deluxe Controler
and Dual Float
1/3 HP PumpSP33
BRICKS
CONTROLLERMOUNTED ON WALL
ACOUTLET
DISCHARGEPIPE
UNION/CHECKVALVE
FLOAT WIRE
PUMP WIRE
PIT COVER
FLOOR JOIST
SLOPE PIPE DOWN
SUMP PUMP
DUAL FLOAT
HOSE CLAMPDRIVE MECHANISM
AIR BLEED HOLEDRAIN TILE
9d 9f
CONTROLLERMOUNTED ON WALL
ACOUTLET
DISCHARGEPIPE
Installation Instructions
Installation Instructions SWC2 Deluxe Dual Float Controller
Prior to Installation
Installing the Deluxe Dual Float
Installing the SWC2 Deluxe Controller
• The control unit must receive 115V AC +/- 5% and 60 Hz from the AC outlet.
• These primary pumps will not provide protection during a power outage. With the risk of property damage from high water levels, the addition of a battery backup sump pump system is highly recommended.
• After the initial installation, be sure to check the operation by filling the sump with water and observing the pump operation through one full cycle.
• For continuous duty operation, the pump must be submerged at least 3/4 of the depth of the pump at all times.
• In instances where the discharge line is exposed to freezing temperatures, the pipe must be sloped downward so any remaining water will drain out. Failure to do so will prevent water from exiting the sump and damage the pump if the line freezes.
(e) Loosen the enclosed stainless steel hose clamp by turning the screw counterclockwise and slip it over the pipe on top of the pump.
(f) Hold the float switch against the discharge pipe so the cage or sensor rod is below the bracket.
(g) Position the bottom of the float or sensor rod at the height you want the pump to activate and turn the screw clockwise to tighten the hose clamp, but do not tighten it completely at this time. If installing the ultimate sensor, be sure to place the drive mechanism of the clamp on the opposite side of the sensor. This will allow the extra material of the clamp to be as close as possible to the sensor once it is completely tightened.
(h) Lower the pump into the sump by the handle.(i) To avoid debris pouring onto the float or sensor, it should be positioned on
the side of the discharge pipe opposite the drain tile. Note: It is desirable to mount the float or sensor below the drain tile that empties into the pit. Mounting it above the drain tile would allow water to fill the drain tile before the pump is activated. (See diagram).
(j) Once the switch is in the desired position, tighten the hose clamp.(k) Connect the pipe on the pump to the existing discharge pipe with a rubber
union or check valve and tighten the hose clamps securely.1. Visually inspect your pump. Products may be damaged during shipping. If the product has been damaged, contact Standard Water before installation.
2. Thoroughly read the instructions provided to learn specific details regarding installation and use. This manual should be retained for future reference.
6. An in-line check valve is recommended to prevent back-flow. This check valve is mandatory when sharing a discharge line with another pump (i.e. a back-up pump or a second primary pump).
7. Install a gate valve or ball valve if required by any codes.8. The pipe must be positioned in a downward slope so any remaining water
will drain away. Failure to do this will prevent water from exiting the pit and damage the pump if the line freezes.
1. Use a pit that conforms to all local codes and is large enough to accommodate the pump and float switch. The minimum requirements for the 1/3 HP pump with the double float assembly are 8" in diameter and 14" deep, for the 1/2 HP pump they are 10" in diameter and 16" deep. However, larger sump pits are preferred, since they will extend the discharge cycle and reduce the number of times the pump turns on.
2. Clean the pit of all debris. The pump’s strainer must be kept clear.
3. The pump should not be set directly onto a clay, earthen, or sand base. You may install bricks or blocks under the pump to provide a solid base.
4. The pump should be level.
5. Install discharge plumbing according to local, regional and state codes. Rigid PVC pipe is recommended.
9. If you are replacing an old sump pump:(a) Unplug the pump from the outlet.(b) Loosen the check valve or rubber union by unscrewing the bottom hose
clamp. (If the existing system is installed without a check valve or rubber union, saw the pipe apart above the sump pit.)
(c) Remove the old pump and unscrew the pipe and adapter.(d) If the adapter fits into the new pump, screw the pipe into the pump. If not,
cut a piece of rigid PVC pipe and connect it to the new adapter by cleaning and cementing the two pieces together. (Follow the instructions on the PVC cleaner and cement.)
The 9-volt battery is low or slide switch is off1. The 9-volt battery located in the top of the control box is coming to the end of
its useful life. Replace it with a new 9-volt alkaline battery.2. The Power Failure Alarm switch is in the OFF position. It must be in the ON
position at all times, except when silencing an actual power failure condition.
Completing the Installation
3. Plug the control box into a properly grounded, 3-prong receptacle. Then, plug the pump into the receptacle on the control box. Do not use an extension cord.
4. Make sure the Power Failure Alarm slide switch is in the ON position.
1. After the initial installation, be sure to check the pump operation by filling the sump with water and observing the pump through one full cycle. The pump should run for 10 seconds after the lower float drops. Note: When the pump activates, it should have a “normal pumping” sound. Any abnormal sound, vibration, or lack of output is the signal of a problem. Stop the pump and refer to the troubleshooting guide.
2. Replace the pit cover making sure not to pinch or crimp the pump wire with the cover. The pit cover either has a ‘hole punch’ that will allow the cord to be passed through or one can be drilled in the cover.
1. Mount the controller to the wall through the 2 holes on the cabinet using the proper mounting hardware for the application. The controller should be mounted at least 4" from the floor and within 4’ of the outlet.
2. Open the plastic door on the top of the unit and using a flat head screwdriver adjust the dial to select the number of seconds that the pump will run after the water falls below the sensor. The timer can be adjusted from 5-45 seconds. The manufacturer default is about 10 seconds. Install a 9V alkaline battery and replace the plastic door.
1. Hold the float switch to the discharge pipe so the cage is below the bracket.2. Secure the float to the pipe with the enclosed hose clamp, but do not
completely tighten the clamp at this time.3. Position the float switch to a level where the bottom of the float cage is no
lower than 3" above the bottom of the pump. To avoid debris pouring onto the float, it should be positioned on the side of the discharge pipe opposite the drain tile. Note: It is important to mount the float below the drain tilethat empties into the pit. Mounting it above the drain tile would allow water to fill the drain tile before the pump is activated to pump out the water
4. Once the float switch is in the desired position, tighten the clamp.
The dual float switch is easy to install by using the enclosed stainless steel hose clamp.
NOTICES
This installation must be in accordance with the National Electric Code and all applicable local codes and ordinances.WARNING!
Make sure the outlet is single phase, 115V and 60Hz for all the pump installations.WARNING!
Product Operation
Understanding the Warnings & Alarms
Maintenance Check List
Backup Installation
Dual Float SwitchThe system is operating
The 9-volt battery low or slide switch is OFF
Pump, float or sensor problemThe Deluxe Dual Float Controller (SWC2)
Operating the Pump in a Continious Duty Application
AC power is out
Power Failure Alarm slide switch
1. The control box is not plugged in2. The power to the house is out3. The circuit breaker to that outlet has been tripped4. The ground fault interrupter on that outlet has been tripped5. A power brownout is taking place
1. The power is out and the Power Failure Alarm slide switch is in the OFF position
2. The power is out and the 9V battery is discharged3. The controller is not functioning. Contact Standard Water Control Systems
1. Remove all debris from the bottom of the pit.2. Remove all debris floating in the water.3. Remove all debris from the float switch cage or clean the sensor rod.4. Fill the pit with water. Make sure pump turns on at the intended level.5. While the pump is running, make sure pump is evacuating water at a good
pace.6. While the pump is running, make sure a stream of water is escaping from the
air bleed hole. If not, clear the hole of any deposits or debris.
1. The 9-volt battery located in the top of the control box is coming to the end of its useful life. Replace it with a new 9-volt alkaline battery.
2. The Power Failure Alarm switch is in the OFF position. It must be in the ON position at all times, except when silencing an actual power failure condition.
The dual float switch contains two large floating rings enclosed within a protective cage. Water will lift the bottom float by a 1⁄4", which will activate the pump. If for any reason the lower float does not activate the pump, the water will rise and activate the second switch. As the pump evacuates the water from the pit the floats will drop. The pump will run for an additional 10 seconds to extend the cycle after the lower float drops. Note: When mounting the float switch, position the bottom of the cage at the height you want the pump to activate.
The Deluxe Dual Float Controller features a series of warnings (audible and visual) that pinpoint potential problems with the pump, switch and power conditions. The controller will sound an alarm when power has been interrupted, when the pump has run for more than 10 minutes continu- ously, or when the 9V battery is low. The 9V battery (sold separately) runs the controller during a power outage, allowing it to sound an alarm if the circuit breaker trips, the controller is not plugged in securely, or the home’s power is interrupted. Note: The 9V battery will only power the switch, not the pump. The Deluxe Controller has a dial (located in the battery compartment) to adjust the number of seconds that the pump will run after the float drops. The Deluxe Controller will also run the pump once a week for approximately four (4) seconds. This test will exercise the pump and help ensure the pump is working properly.
There are several causes for power failure. The most common causes are a power outage by the electric company or a tripped circuit breaker. Although the deluxe controller can not run the pump, it will sound an alarm indicating the loss of power. This will allow the homeowner to address the problem.If this warning light and alarm are on, the control box is not receiving AC power for one of many reasons:
Superior Sump Pumps are rated for continuous duty and may be used in applications requiring continuous pumping including fountains, ponds, etc. For use in any continuous duty application the pump should be plugged directly into the wall outlet without the use of the controller. The outlet must be a single phase properly grounded 3-prong receptacle, 115V, 60HZ (preferably with ground fault circuit interrupt). For continuous duty operation, the pump must be submerged at least 3/4 of the depth of the pump at all times.
This light should be ON and flashing at all times. It is included to indicate that the system is monitoring the sump conditions. This light will not illuminate when:
Maintenance should be performed 1-2 times per year.
This key feature monitors the time that the float switch (or sensor rod) is up continuously or in the activated position. It is unusual for a pump run for 10 or more minutes continuously. This can occur for many different reasons. Either the float is stuck in the up position, there is a mechanical problem with the pump, or there is a problem with the plumbing connections. Please refer to the Troubleshooting Guide on the back.
When the power goes out, the AC sump pumps will not operate. For protection during a power outage, a battery backup system can be installed. There are three systems with matching batteries that will provide protection. The illustration at right is an example of a typical battery backup installation.
When the controller is not receiving AC power, the monitoring features and the audible alarms are powered by the 9-volt battery. This type of battery will power the controller for many hours, but not indefinitely. Once the source of the AC power alarm is determined, it is suggested that the Power Failure Alarm slide switch be turned to the OFF position until the power is restored. This will preserve the battery and silence the alarm. When AC power is restored, slide this switch back to the ON position. Note: If the AC power is restored and the slide switch is in the OFF position, the alarm and light for the 9-volt battery warning will activate, even if the battery is good. This is a reminder to reset the alarm. Slide the switch to the ON position. If the battery is good, the light will go out. If the alarm continues to sound, replace the battery.
Dual Float Switch
DUAL FLOAT CONTROLLERPLUGGED INTO
AC OUTLETSURGE
PROTECTOR
FLOATWIRE
FLOATWIRE
PUMPWIRE
PUMPWIRE
ACOUTLET
BACKUP SYSTEMCONTROL UNIT
BATTERYCABLE
BATTERY
+ -CHECKVALVE
PIT COVER
DRAIN TILE
BACKUP PUMPFLOAT SWITCH
A/C FLOATSWITCH
MAINA/C PUMP
BATTERYBACKUP PUMP
The pump will not start or run
Pump is not plugged in Plug pump in properly (see instructions)Water is not high enough to activate the pumpOpen circuit Check circuit breaker or fuse, and GFI reset buttonPoor power source Check circuit line wires and cable*Low voltage Check line wires and source voltage*Bad power cable Replace with new cable*Locked impeller Remove strainer and clear obstruction
Defective pump Replace pump with new pump
Thermal protector tripping or not functioning
Locked impeller Remove strainer and clear obstructionIncorrect power supply Check power supply source and voltageOverburdened due to heavy sand content in the waterPump running continuously with no water present
Pump starts and stops too frequently
Float switch or sensor is mounted too lowInstall or replace check valve
Clogged or frozen discharge Clear blockage or thaw frozen lineBlocked intake strainer Clear debris from intake strainer
drop down
Check valve installed with no air bleed hole in pipe or pump Drill a bleed hole in the discharge pipe, or clean debris from the existing hole
Check valve is stuck or installed upside down Reverse or replace check valve. Make sure the check valve is installed with the
Sensor rod is obstructed with large amount of debris Clean debris from sensor rodCheck valve on secondary pump will not close and water re-circulates with the system Replace the check valve on the secondary pump
Worn impeller Replace impeller & adjust spacing between impeller and coverPartially blocked impeller Remove strainer and clear obstructionClogged or frozen discharge Clear blockage or thaw frozen lineBroken or leaking pipe Repair pipingLow power voltage Check power voltage, wires and cable conditionCheck valve installed with no air bleed hole in pipe or pump Drill a bleed hole in the discharge pipe, or clean debris from the existing hole
Check valve is stuck or installed upside down arrow pointing up and out of the pitPump is air locked Remove debris from the air bleed hole
Abnormal sound or vibration
Check valve on secondary pump will not close and water re-circulates within the system Replace the check valve on the secondary pump
Blocked intake screen Clear debris from intake screenBroken impeller Replace impeller with new one
5 seconds Pump is experiencing an anti air lock safety featureNo action is required.
Standard Water Control Systems, Inc. warrants to the end purchaser that its pumps, switch and control unit products are free from defective materials and workmanship for the periods indicated below:
All parts and labor (excluding installation) for a period of:• 3 years from the date of purchase on all pumps, when used intermittently as a sump pump
• 1 year from the date of purchase on all pumps, when used in continuous duty operations such as fountains or pondsThe defective product must be returned directly to the factory, postage prepaid with the original bill of sale or receipt to the address listed below. Standard Water Control, Inc., at its option, will either repair or replace the product and return it postage prepaid.
Warranty
Troubleshooting (Always unplug the pump from the controller before performing any maintencance)
*Consult a licensed electrician.
For information or service contact: Standard Water Control Systems, Inc. 5337 Lakeland Ave N, Crystal, MN 55429 • (800) 978-7867Model No. ______________________ Serial No. _______________________ Purchase Date _____________________
The unit must be shipped, freight prepaid, or delivered to Standard Water Control Systems, Inc. to provide the services described hereunder in either its original carton and inserts, or a similar package affording an equal degree of protection.The unit must not have been previously altered, repaired or serviced by anyone other than Standard Water Control Systems, Inc., or its agent; the serial number on the unit must not have been altered or removed; the unit must not have been subject to accident, misuse, abuse or operated contrary to the instructions contained in the accompanying manual.The dealer's dated bill of sale, or installers invoice must be retained as evidence of the date of purchase and to establish warranty eligibility.This warranty does not cover product problems resulting from handling liquids hotter than 104 degrees Fahrenheit, handling inflammable liquids, solvents, strong chemicals or severe abrasive solutions; user abuse; misuse, neglect, improper maintenance, commercial or industrial use; improper connection or installation, damages caused by lightning strikes; excessive surges in AC line voltage; water damage to the controller; other acts of nature, or failure to operate in accordance with the enclosed written instructions.STANDARD WATER CONTROL SYSTEMS, INC. WILL NOT BE LIABLE FOR ANY INCIDENTAL, SPECIAL OR CONSEQUENTIAL DAMAGES FOR BREACH OF ANY EXPRESS OR IMPLIED WARRANTIES ON THIS PRODUCT. SOME STATES DO NOT ALLOW FOR THE EXCLUSION OR LIMITATION OF CONSEQUENTIAL OR INDIRECT DAMAGE. THE ABOVE LIMITATION MAY NOT APPLY TO YOU. THIS EXPRESS WARRANTY SHALL BE EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, WRITTEN OR ORAL, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. THIS CUSTOMER'S EXCLUSIVE REMEDY FOR BREACH OF THIS WARRANTY, OR OF ANY IMPLIED WARRANTY NOT EXCLUDED HEREIN, SHALL BE LIMITED TO REPAIR OR REPLACEMENT OF THE PRODUCT.
Conditions
SP33