sbn1011 da adt component location - doosan …training.doosaninfracore.com/data/lesson/da adt... ·...

$: SBN1011 DA ADT Component Location - Doosan …training.doosaninfracore.com/data/lesson/DA ADT... · Component Location 2. Operation & Maintenance 3. ADT . Doosan Articulated Dump$
SBN1011 DA ADT Component Location

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ADT

COURSE CURRICULUM

COURSE OBJECTIVES

After completion of this course, you will be able to:

1) Identify components of ADT

2) Explain functions of major components

1. Component Location

2. Operation &

Maintenance

3. ADT

Doosan Articulated Dump truck DA40

Payload

Model name

PRODUCT IDENTIFICATION

DA

Product Naming

40

(Doosan Articulated Dump truck)

(40 ton)


D I N 0 D A 4 0 V E 0 8 2 1 0 4 4

Random

Vehicle Attributes Doosan Articulated 40 ton

(Model Name DA40)

Sequential Number or Serial Number

Random Random

Manufacturer Indentification Doosan Infracore Norway

8 2 1 0 4 4

MAJOR COMPONENT LOCATION

Tilting cylinder

Steering cylinder

Tailgate Dump body

Engine hood

Front frame

Rear frame

Cabin

Suspension cylinder Tandem

bogey

Articulate bearing & Hinge

Tandem Bearing


Front frame

Front Frame

Support the transmission, engine, hydraulic parts with front wheel.


Rear frame

Rear Frame

Support dump body with rear tandem and rear wheel.


Cabin

Cabin

Room for operator with steering wheel, panel, display and pedal


Suspension cylinder

Suspension cylinder

Hydraulic-gas suspension cylinder for operator’s comport


Articulate hinge

Articulate bearing

Articulate bearing

Front frame and Rear frame are connected by articulate bearing, bearing is rotatable 360degree

Articulate hinge

Front frame and Rear frame are connected by articulate hinge


Steering cylinder

Steering cylinder

Cylinder for steering, convert hydraulic energy to steering mechanical energy


Dump body

Dump body

Area for loading material


Tilting cylinder

Tilting cylinder

Cylinder for tilting, convert hydraulic energy to tilting up dump body mechanical energy


Tandem Bogey

Tandem Bearing

Tandem bearing

Rear frame and Tandem are connected by Tandem bearing, bearing is rotatable 360degree

Tandem Bogey

Rear gear wheel housing


Engine

Engine

Burn diesel fuel to create mechanical energy for main pump, transmission etc


Transmission

Transmission

Gear system transmitting mechanical power, forward 8th gear, reverse 4th gear


Front Differential (fitted at the transmission’s front side.)

Front Differential

Allows each of the front driving wheels to rotate at different speeds


Rear Axle with rear differential

Rear Differential

Allows each of the rear driving wheels to rotate at different speeds


Drive shaft

Drive Shaft

Transfer the engine energy to each wheel


Accumulator Main pump

Steering cylinder

Parking brake

Tilting cylinder

Hub reduction gear rear (Only DA30)

Steering valve

Emergency steering pump

Hydraulic pressure test block

Main valve

Accumulator

Fan motor

Orbitrol

Hub reduction gear front

Service brake valve

Main Pump

The steering, accumulators, tilting and the cooling fan are fed by hydraulic pump (145ccm/rev.), driven by the engine.

Main Pump Location

The Main Pump is fitted at the transmission’s rear side.

Main valve

Distribute actuators such as

cylinders, motors to operate the

machine

Main valve Location

The Main valve is mounted at the front frame, left side of transmission.

Accumulator & Brake valve

Pressurized brake oil is stored in

4 accumulators.

Brake valve will distribute oil to

front, rear service brake and

parking brake.

Accumulator & Brake valve Location

The Accumulator & Brake valve is located on the cab front wall. Access is obtained by tilting the cab.

Steering unit(Orbitrol)

Give steering control signal to the flow amplifier valve by operator steering control

Steering unit(Orbitrol) Location

The Steering unit(Orbitrol) Valve is located on the cab front wall. Access is obtained by tilting the cab.

Steering Amplifier

Discharged HYD. oil is delivered to steering cylinder by steering unit control signal

Steering Amplifier Location

The Steering Amplifier is mounted at the front frame, left side of transmission.

Test Block

This test block has all the test ports from the hydraulic system.

Test Block Location

Located on the left side, over the hydraulic tank.

Parking Brake

The parking brake cylinder is spring actuated, hydraulic released, self adjusting, single disc brake.

Parking Brake Location

The parking brake is mounted at the fixed propeller shaft in rear chassis.

Emergency Steering Pump

This pump makes the truck steerable if the engine stops or main pump drive fall out. The hydraulic system is equipped with a ground driven radial piston pump.

Emergency Steering Pump Location

The Emergency Steering Pump is fitted at the transmission.

Fan Motor

The hydraulic Cooling Fan Motor is fed by the main pump.

Fan Motor Location

The Fan Drive Motor is located at the front end of the engine, just behind the cooler package. Access is obtained by removing the bonnet.

CABIN COMPONENT & SWITCHES


Radio/CD player

Column switch

Steering column

Fire extinguisher

Brake pedal

Throttle pedal (accelerator) Keypad

Gear selector

Tip control lever

Display screen

Cab ventilation panel

Backrest adjustment

Armrest adjustment

Forward and backward

Up and down



24V to 12V Converter

Vehicle Control Unit VCU2

Fuses


Parking Lights / Mark lights On/Off Works also with igniton off

Cabin Interior Lights Manual On/Off

Rotating Beacon On/Off Works also with ignition off

Heated Mirrors On/Off Needs engine running for activation

Diesel Fuel Heater On/Off

Inter Axle Differential Lock Rear Axle Differential Lock (only DA30) (You can only select the rear differential lock when the «Centre Differential» is l

ocked)

Reduced Retarder Force Affects both retarder and engine exhaust brake

Heated Seat On/Off Needs engine running for activation

Override Button •Engine AfterRun Shutdown •Special Engine Start For Hydraulic System Flushing •Accelerator Pedal Failure Limp Home (press for 1200 RPM) •Transmission Emergency Mode Activation •Enable Tip UpFor Vehicle Speed >10Km/h •Disable 1000 RPM engine StarUp Limit (Cold Conditions) •Disable body over centre monitoring

Hazard Lights On/Off

Mirror Arms Light On/Off Turns On automatically when

Reverse gear selected

Main Lights On/Off

Roof and Mirror Arm Front Lights On/Off

Needs engine running for activation

Spare Space

Spare Space (From VCU V 1.095)


Warning Lights Display

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

17 18 19 20 21

23 24

25

26

27 28

1. Engine failure warning 2. Urea (AdBlue) warning (only Tier4 / EU Stage 3B) 3. Low engine oil pressure warning 4. Low coolant level warning 5. Air filter warning indicator 6. Transmission failure warning 7. Parking brake activated indicator 8. Brake failure warning 9. Hydraulic system failure warning 10. Emergency steering warning 11. General failure 12. Battery charge warning 13. Body down indicator 14. Direction light indicator 15. High beam indicator 16. Main light indicator 17. Rear working lights 18. Working lights and extra high beam 19. Rotating beacon light 20. Lamp fault 21. Seat belt warning 22. Lubrication system warning 23. Transmission Lock-up indicator 24. Automatic/Manual Transmission status 25. Retarder brake indicator 26. Engine brake indicator 27. Rear camera view button/Main 28. Menu button 29. Differential locks indicators 30. Retarder oil temperature 31. Transmission oil temperature 32. Engine coolant temperature 33. Body weigth indicator 34. Urea (AdBlue) level (only Tier4 / EU Stage 3B) 35. Fuel level

29 30

31

32 33

34

35

22

Thank you for your attention.

• In this course, you :

☞ Identified components of ADT

☞ Learned the function of major components

☞ Identified components and switches in cabin

Continue to ‘Course survey’ & ‘Quiz’ to complete the course.

COURSE SUMMARY – ADT Component Location

sbn1011 da adt component location - doosan …training.doosaninfracore.com/data/lesson/da adt... ·...

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