Intelligent Field Controllers for Secure & Reliable Remote OperationsSCADAPackCompact, versatile controller for telemetry and remote SCADA solutions

SCADA Controllers for Challenging ApplicationsProviding reliable data collection, monitoring and control is a crucial component in any SCADA system. However, when critical infrastructure is dispersed over a wide area, often accessible only through a variety of communication media, unique chal-lenges are faced. How current is the data and will it be lost if communication is interrupted? How can unauthorised control or hacking attempts be prevented? Will this work at remote sites where power is very limited?

High cost of engineering and operatingEver-expanding SCADA systems, focused on gathering process data from geographically dispersed remote sites, are placing increased demands on engineering and maintenance personnel. In an environment of shrinking operational budgets and rising labour and material costs, finding the right controller that can do more for less is crucial.

Operating in challenging environmentsControllers are typically situated in hard-to-access remote loca-tions; subject to extremes in weather conditions and harsh, hazardous industrial environments.

With energy costs on the rise, alternate sources such as solar-power are being increasingly exploited wherever challenging power conditions exist. Controllers that consume less power and can easily interface with solar infrastructure are needed.

Increased pressure from security threats & regulatory requirementsIn recent years, government agencies have been instituting strin-gent environmental, security and safety regulations. As a result of several high-profile cyber-attacks and environmental disasters, public and governmental awareness is at its highest level. Non-compliance to the regulations can be dangerous for users and the environment, and very expensive if fines are levied.

SCADAPack controllers combine the monitoring and commu nications capabilities of remote terminal units (RTUs) with the processing and data-logging power of programmable logic controllers (PLCs), providing superior functionality wherever remote processes require automatic supervision and autonomous control.

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The product line is designed for use in environments with extreme temperatures and humidity, integrates easily with most third party field and networking equipment, and can operate under low or restricted power conditions.

All SCADAPacks offer Class I, Division 2 Hazardous Area Rating and are covered by an industry-benchmark 3 year warranty.

SCADAPack controllers offer an array of flexible connectivity and programming features that reduce design and implementation time:

• Wide range of connectivity options: easily retrofit into legacy system, or expand current system

• Integrated Trio wireless radios: extend opera-tional range without affecting control panel footprint

• Open protocols: interface to most 3rd-party SCADA infrastructure

• Flexible programming options: easy-to-use, multi-language tools for all skill levels

Open SCADAModbus DNP3

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> Make the most of your resources

• Flexible connectivity options

• Built-in radio

• Open communication protocols

• Choice of programming environments

Ethernet SDI-12

EFM (Enron) Modbus

USB

Leased-line

PSTN

DF1

HART

3rd-Party Radios

To help counter the effect of ever-rising energy, operational and main-tenance costs, SCADAPack controllers offer a standard feature set that allows you to exploit alternate energy sources, increase system efficiency and reduce the frequency of costly on-site visits.

SCADAPack controllers help to reduce total cost of deployment with:

• Gas flow metering (O&G) or pump control (W&WW) combined with data logging, PLC control & RTU communication in one device

• An integrated data-logger provides enhanced control and data logging capabilities that increase operational efficiency and reduce cost

• Remote configuration and diagnostics features allow system deployment and maintenance tasks to be executed from a centralised location over existing communication infrastructure.

• Low-power models achieve significant cost savings due to the smaller solar panel/battery size required to power the unit

> Ensure secure and reliable data from field to control room

SCADAPack controllers provide tools to ensure that remote communication links are not compromised by malicious intent or interference from other communi-cation networks:

• Enhanced security suite: IEEE1711 encryption & IEC62351 authentication for maximum system security mitigates effects of interference with data monitoring and control commands

• Time-stamped event logging provides audit trail of operational data changes and other key data reliability indicators

ClearSCADAIEC 61131-3

E Configurator3rd-party SCADA Host

SCADAPack 300E & ES

SCADAPack 100, 32, 300 & 4203

CommunicationInfrastructure

Ethernet LAN/WANRadio, Hard-Wired,

PSTN, Leased-line, etc.

ClearSCADATelepace Studio

Firmware LoaderIEC 61131-3

3rd-party SCADA HostSCADALog

RealfloProductionPlus

CentralisedServer

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> Control costs of operation and maintenance

•Controller and sensor all in one package

• Configure remotely from central location

Rod Pump Control

Plunger Lift Control

Progressive CavityPump Control

Custody TransferGas Flow Computers

SCADA Host

Electric SubmersiblePump Control

SCADAPack controllers are the foundation for a range of solutions offering specific software and configura-tion tools to enhance performance in oil and gas and water/wastewater applications.

Digital Oil Field Solutions

Electronic Flow MeasurementSchneider Electric offers a flexible EFM solution that tightly integrates controller, multi-variable sensor and gas flow computer algorithm and configuration GUI.

With the Realflo gas flow measurement software, SCADAPack controllers can become a fully functional gas flow computer with up to 10 gas flow runs available on select models. EFM functionality works concurrently with the controller’s logic code for maximum flexibility.

The SCADAPack 4203 combines a Modbus multivariable sensor with a PLC to function as a highly integrated gas flow computer. A second flow run may be accessed with the addition of a 4102 Modbus multivariable sensor.

The SolarPack 410 is a cost-effective, out-of-the-box, single run flow computer designed for use in installations where solar is the only power source and operator access is difficult.

Well Production OptimisationProductionPlus is an integrated hardware and software solution that increases safety, improves environmental compliance and extends the life cycle of the well. Leveraging the power of the SCADAPack 4203 gas flow computer and the SCADAPack 300 range of controllers, ProductionPlus offers a highly distributed and scalable well automation solution for 1 to 30+ wells per pad.

Realflo is compliant with API21.1 custody transfer and AGA3, AGA7, AGA8, NX 19 gas flow calculation standards.

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Enhanced Solutions for Oil & Gas...

Water/Wastewater Solutions

Optimised for remote pumping networksSCADAPack E controllers offer all the features and benefits of the SCADAPack with the added capabilities of DNP3 and IEC 60870-5. They have an embedded historian allowing time-stamped event logging for extended periods of time. Distributed Network Protocol (DNP3) provides flexible, secure communications between devices. Ensuring that there are never holes in the data even when communication links go down, DNP3 reduces the number of costly and time-consuming maintenance trips to the field.

AGA12 encryption protects DNP3 data transmission using unique security keys, ensuring data integrity for billable applications or critical operations.

Lift Station ControlFlowStation is a complete pump station controller ideal for use in storm and wastewater lift stations and pump-up applications. This economical, convenient control solution manages power usage and related costs while minimising energy consumption during peak demand periods. FlowStation supports custom function-ality, allowing for the creation of simple or feature-rich web pages viewable from a local touch screen, BlackBerry, or other remote web browser.

Restoration to Natural Environment

Waste Water Treatment

Long-rangeWireless

Long-range Wireless

Irrigation /Water Management

SewageLift Station

Domestic& Commercial

Tank orBooster Station

Water Treatment

Pump UpControl

Pressure Distribution System

Pump DownControl

Enterprise SCADASoftware

Enterprise SCADASoftware

Tank and LevelMeasurement Control

WirelessInstrumentationMonitoring

WirelessInstrumentationMonitoring

Pumping andRecovery Station

Gate / CanalControl

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...and Water & Wastewater

• Modbus core database, DNP3 level 2 layer, optional DF1 support• Programming and configuration: TelePACE Studio, IEC61131-3, C/C++• O&G-focused apps: Realflo and ProductionPlus Well Optimisation

SCADAPack Controllers

Modbus-centricSCADAPack 100, 300, 32 & 4203

314 330 334 350 357 32P 32 P4 32 P4A 32 P4B 100

Analog Inputs

On-board1 8: 0-20mA,4-20mA

0-5V0-10V

n/a 8: 0-20mA,4-20mA

0-5V0-10V

5: 0-10V,0-20mA

1: 0-32.7VDC

5: 0-10V,0-20mA

1: 0-32.7VDC8: 0-20mA,

4-20mA0-10V0-5V

n/a 8: 0-20/ 4-20mA

or 0-5/1-5V

8: 0-20mA/0-10V

1: 0-32.768V

8: 0-20/ 4-20mA

0-5/0-10V

3: 0-20/ 4-20mA

0-5/1-5 VDC1: 0-32.7

VDC

Analog Outputs

On-board1 2: 0-20mA4-20mAOptional

n/a 2: 0-20mA4-20mAOptional

2 or 4: 0-20mA4-20mAOptional

n/a 2: 0-20mA4-20mAOptional

n/a

Digital Inputs

On-board1 16: 12/24V48V

115/125V240V

n/a 16: 12/24V48V

115/125V240V

8: Dry contact,

Shared withoutput points.

8: Dry contact,

shared withoutput points32: (12/24V,

48V, 115/125V,

240V)

3: 24VAC/ 30VDC,

shared with Counterinputs1: 30V

interrupt

3: 24VAC/ 30VDC,

shared with Counterinputs1: 30V

interrupt16:

12-24/120/ 220V-VAC

3: 24VAC/ 30VDC,

shared with Counterinputs1: 30V

interrupt32: dry contact

Shared with outputs

3: 24VAC/ 30VDC

Shared with Counter inputs,1: 30V

interrupt input32: 12/24V,

48V,115/125V,

240V

6: selectable as input or

output

Digital Outputs

On-board1 10: dry contact or

10: solid-state

n/a 10: dry contact

or solid-state

8: open drain,Shared withinput points.

8: open drain,Shared withinput points.

16: dry contact

1: ControllerStatus Output

1: ControllerStatus Output

12: Dry contact

1: ControllerStatus Output

32: dry contact

Shared with inputs

1: ControllerStatus Output

16: Dry contact

6: selectable as input or

output

Frequency Inputs

On-board1 1: 0-10Hz or 0-5kHz (dry contact) 3: 0-5 kHz shared with digital inputs, 1: 0-500Hz, interrupt input 1: 0-6 kHz turbine

or dry contact

General

Turbine Inputs

2: 0-10kHz (turbine or dry contact) n/a 1

Serial Ports 2: RS232/RS485

2: RS232/RS485 1: RS232

1: RS485, 1: RS232/RS485, 1: RS232

2: RS2321: RS232/

RS485

3: RS232, 1: RS232/RS485 2: RS2321: RS232/

RS485

1: RS2321: RS232/

RS485

USB Ports 1: Peripheral 1: Host, 1: Peripheral n/a

Ethernet Ports

n/a 1, 10/100BaseT 1: 10BaseT n/a

EFM Flow Runs

4 10 1

Programming Software

TP Studio, IEC61131, C++ TP Studio,IEC61131, C

Modbus Yes

DNP3 Level 2

1 Number of on-board I/O may be further expanded for any SCADAPack using Expansion I/O Modules.

Refer to individual product data sheets for detailed specifications.

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> Selection Guide

• DNP3 Level 4 core database, Modbus layer, IEC 60870-5-101/103/104, optional DF1 support• Programming: IEC61131-3, configuration: E Configurator• DNP3 Secure Authentication & IEEE 1711 (AGA12) support

SCADAPack Controllers

DNP3-centricSCADAPack 300E & SCADAPack ES

314E 330E 334E 350E 357E ES

Analog Inputs

On-board1 8: 0-20mA,4-20mA

0-5V0-10V

n/a 8: 0-20mA,4-20mA

0-5V0-10V

5: 0-10V,0-20mA

1: 0-32.7VDC

5: 0-10V,0-20mA

1: 0-32.7VDC8: 0-20mA,

4-20mA0-10V0-5V

4, 6, or 12: 0-5V,1-5V, 0-20mA,

4-20mA

Analog Outputs

On-board1 2: 0-20mA4-20mAOptional

n/a 2: 0-20mA4-20mAOptional

2 or 4: 0-20mA4-20mAOptional

2 or 4: 0-20mA,4-20mA

Digital Inputs

On-board1 16: 12/24V48V

115/125V240V

n/a 16: 12/24V48V

115/125V240V

8: Dry contact,Shared with

output points.

8: Dry contact,shared with

output points32: (12/24V, 48V,

115/125V,240V)

8, 16, or 32:10-30VDC,shared with

Counter Inputs

Digital Outputs

On-board1 10: dry contact or10: solid-state

n/a 10: dry contactor solid-state

8: open drain,Shared withinput points.

8: open drain,Shared withinput points.

16: dry contact

2, 8 or 16:DPDT Relay,

(NO/Common/NC)

Frequency Inputs

On-board1 1: 0-10Hz or 0-5kHz (dry contact) n/a

General

Turbine Inputs

2: 0-10kHz (turbine or dry contact) n/a

Serial Ports 2: RS232/RS485 2: RS232/RS485 1: RS232 1: RS485, 1: RS232/RS485, 1: RS232 3: RS2322: RS232/RS422/

RS485

USB Ports 1: Peripheral 1: Host, 1: Peripheral n/a

Ethernet Ports

n/a 1: 10/100BaseT 2: 10/100BaseT

EFM Flow Runs

n/a

Programming Software

IEC61131

Modbus Yes

DNP3 Level 4

1 Number of on-board I/O may be further expanded for any SCADAPack using Expansion I/O Modules.

Refer to individual product data sheets for detailed specifications.

09

FlowStation

Pump Controller

Pumps Supported 1, 2, or 3 (lead, lag, standby)

Control Modes Pump-down (Lift Station), pump-up (Reservoir)

Pump Alternation Automatic or fixed

SMS and E-mail Alarm reporting and acknowledgement (requires optional GPRS modem)

Event Logs Operator, Event Type, Time and Date of event

BlackBerry® Interface BlackBerry® Bold hand-held browser for basic viewing and alarm acknowledgement (GPRS modem required)

Web Server Web interface for configuration, monitor, and control

Alarms Logging and assignable alarm priorities

Level Control Level sensor or float switch-based

Level Transducer Signal Input 4-20mA, 0-20mA, 1-5V

Serial Ports 3: for connection to SCADA Radios, local smart sensors and auxiliary devices such as motor protection relays or remote I/O

Ethernet 1: 10/100BaseT for web-browser access to local touch screen, laptop or Ethernet radio to corporate WAN

Communication Protocols SCADA-ready with Modbus and Modbus/TCP

GPRS Modem 1: optional

Web/LAN Security User logon authentication, and friendly IP list

USB Memory Stick FlowStation auto-configuration, event and alarm log recording

Commissioning I/O simulation and test modes

Flush Valve Operation Support for automatic or controller-based

Setpoints Pump Down/Up, configurable in 3 groups for operation during wet/dry season, or minimising of peak power consumption

Lift Station Maintenance Fat-ring reduction and pump-down sludge removal algorithms to reduce frequency of wet well cleaning

Pump Performance Monitoring Pump start statistics, run time accumulations and history logs; pump current monitoring (optional)

ClearSCADA Enhanced Integration ClearSCADA host software provides pre-configured lift station templates for rapid rollout of new installations

Operating Environment FlowStation 110 -40°C to 70°C (-40°F to 158°F)Touch Screen 0°C to 45°C (32°F to 113°F)GPRS Modem -30°C to 70°C (-22°F to 158°F)

Safety Certifications Hazardous LocationsNorth America Suitable for use in Class I, Division 2, Groups A, B, C and D Hazardous Locations. Temperature Code T4 per CSA Std C22.2 No. 213-M1987 / UL1604 UL listed and CSA certified to the following standards: • CSA Std. C22.2 No. 213-M1987 - Hazardous Locations. • CSA Std. C22.2 No. 142-M1987 - Process Control Equipment. • UL Std. No. 1604 - Hazardous (Classified) Locations. • UL Std. No. 508 - Industrial Control Equipment.Europe ATEX II 3G, Ex nA IIC T4 per EN 60079-15, protection type n (Zone 2) Does not include Wireless versions.Australia IECEx, Ex nA IIC T4 per IEC 60079-15, protection type n (Zone 2) Does not include Wireless versions. (pending)

Lift Station Solutions

FlowStationThe FlowStation is a lift station pump controller for up to 3 Pumps with web browser interface and alarming via SMS and email.

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4102 SCADAPack Transmitter 4203-DR SCADAPack Transmitter 4203-DS SCADAPack Transmitter

Description Modbus Multivariable Transmitter Gas Flow Computer with integrated Modbus Multivariable Transmitter

Gas Flow Computer with integrated Modbus Multivariable Transmitter

Sensor Types Process Pressure, Differential Pressure and Temperature

Gas Flow plus Process Pressure, Differential Pressure and Temperature

Gas Flow plus Process Pressure, Differential Pressure and Temperature

Internal PLC No Yes Yes

Features

Analog Inputs (AI) n/a 1: internal (supply voltage) 1: internal (supply voltage)2: external (0 - 5V) inputs

Analog Outputs (AO) 1: 0 - 20mA, optionalFor use with PID control or as general analog output.

1: 0 - 20mA.For use with PID control or as general analog output.

n/a

Turbine Meter Counter Inputs (TI)

n/a One 1: (point shared with DI/DO)

Counter Inputs (CTRI) n/a 1: (point shared with DI/DO) 1: (point shared with DI/DO)

Digital Inputs (DI) n/a 1: (point shared with CTRI/DO) 2: (points shared with DO/TI & CTRI/DO)

Digital Outputs (DO) n/a 1: (point shared with CTRI/DI) 2: (points shared with DI/TI & DI/CTRI)

Communications

Serial Port 1: RS232/485 2: RS232/485 2: RS232/485

Serial Protocol Modbus RTU Modbus RTU/ASCII, DNP3, DF1 Modbus RTU/ASCII, DNP3, DF1

Ethernet Port 10BaseT, optional n/a n/a

Ethernet Protocols Modbus/UDP; Modbus RTU in UDP n/a n/a

Functional

Gas Flow Calculations n/a AGA-3 (1992/2000) orifice plate, V-Cone and AGA-7 turbine meter

AGA-3 (1992/2000) orifice plate, V-Cone and AGA-7 turbine meter

Gas Compressibility Calculations

n/a AGA-8 (1992) and NX-19 AGA-8 (1992) and NX-19

Event/Alarm History Logs n/a 35 days hourly history, 35 days daily history, 700 events and 300 alarms (as per API 21.1)

35 days hourly history, 35 days daily history, 700 events and 300 alarms (as per API 21.1)

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Electronic Flow Measurement

SCADAPack TransmittersSCADAPack Transmitters combine a Modbus multivariable transmitter with an integrated SCADAPack controller to create a complete gas flow computer for Class 1, Division 1 hazardous areas. The multivariable transmitter is also available separately (model 4102) allowing it to used with any choice of SCADAPack for multiple flow run installations.

Electronic Flow Measurement SoftwareRealflo configuration software is used to add a gas flow computer to any SCADAPack controller (SCADAPack E excluded).

Realflo

EFM Software

Flow Calculations AGA-3 (1985)• AGA-3(1992/2000) • AGA-7• V-Cone • WaferCone

Density Calculations • AGA-8(1992)• NX-19

Measurement Update Once per second; up to 10 Gas Flow Runs

AGA 3, 7, V-Cone, Wafer Cone Calculation Update

Once per second

Alarm and Event Log 300/700 (per API 21.1 and Measurement Canada)

Hourly History 35 days

Daily History 35 days

Gas Quality History • Hourlygascomponentaveraging

Passwords Four levels with log of user ID during access

Hardware • SCADAPack100,SCADAPack32,SCADAPack300,SCADAPack4203

Multivariable Transmitter Seamless integration of SCADAPack Multi-Variable Transmitter (including configuration and calibration) or any similarly mapped Modbus-based MVT.

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SolarPack 410

Description Flow Computer

Flow Calculations AGA-3 1992/2000 orifice plate and V-Cone

Density Calculations AGA-8, 1992 (detailed) and NX-19

Event/Alarm/History Logs 35 days hourly history, 35 days daily history, 700 events and 300 alarmsAPI 21.1, BLM Onshore Order #5 and EUB Directive 17

FeaturesConfiguration Interface Realflo 6.40 and newer

Protocols COM2 and COM3: Modbus RTU/ASCII

Temperature Measurement Terminations for one: RTD input

Counter Input 1: Turbine Meter

Gas Sampler Output 1: selectable as sourcing or sinking, configurable Pulse Width

Communication Ports Com 1: Direct to internal sensor or RS-485, 2-wire, half duplex to external sensor Com 2: For optional internal spread spectrum radioCom 3: Integrated Bluetooth wireless technology

Bluetooth Communication General : Radio modem compatible with Bluetooth wireless technology enabled products.

Distance: Bluetooth Class 1. Up to 100m (330 ft.) (when communicating with another Class 1 device)

Antenna: Integrated chip antenna

Radio Optional integrated Trio K-Series 900 MHz Spread Spectrum or FreeWave FGR09CSU 900MHz spread-Spectrum, or third-party radio connected to Com2

Battery Charger Solar Panel Power: 32W max. Shunt regulation, temperature compensated. Battery type: DIP switch-selectable for Cyclon Pure Lead, Gelled Electrolyte (Gel) or Absorbed Glass Mat (AGM)

Display Backlit LCD, 2 lines X 20 characters, indication of flow data, charging states

Enable Input Non-contacting wake-up switch, power management

Sensor PerformanceAccuracy Differential pressure ranges 200 to 840 inH2O ±0.05% of Span for Spans ≥10% of URL

Differential pressure range 30 inH2O ±0.10% of Span for Spans ≥10% of URL Absolute pressure ranges 30 inH2O ±0.05% of Span for Spans ≥10% of URL

Power

System Voltage 13.5V nominal

Power Consumption 108mW with Integrated sensor interface, gas flow calculations, display for 15 minutes per week and Bluetooth communications for 7.5 minutes per week 130mW with external sensor version, as above

GeneralEnvironment SolarPack 410 (not including the display and battery)

5% RH to 95% RH, non-condensing, –40oC to 55oC (–40oF to 131oF) Display: –20oC to 55oC (–4oF to 131oF)

Approvals and Certifications

Safety • Electrical Equipment for Use in Class I, Division 2 Groups A, B, C and D Hazardous Locations• cCSAus• Single Seal Compliance Certification under ANSI/ISA – 12.27.01, with maximum working pressures up to 21MPa (3000PSI).

External sensor version only.

Electronic Flow Measurement

SolarPack 410The SolarPack 410 is a solar powered single run flow computer in a NEMA 4 enclosure complete with a local interface and intelligent battery charging.

ProductionPlus

Gas Well Optimisation

Well Optimisation • Gaswelloptimisationforthelifeofthewell• OperatesinManualControl,Intermitter,AdvancedIntermitterandPlungerControl• Scalablesolutionaccommodatessinglewellsorlargemulti-wellpadsupto30wells

Wireless Sensors • Accutechsensorsforwellheadpressures,plungerarrivalsensors,andliquidstoragetanklevel

Tank Level Monitoring • Singleordualfloat,tanklevelmonitoringwithsetpointalarmsincludingautomaticpadshut-in

Well Controllers • SCADAPack4203isusedforeachwelltoprovidewelloptimisationandcustodytransferelectronicflowmeasurement• SCADAPack4203platformrunstheProductionPlusControllerapplicationandRealfloFlowComputerapplication

Pad Controller • SCADAPack300monitorsallAccutechsensorsandnetworksthisdatato4203wellcontrollers• ProvidescommunicationgatewaybetweentheSCADAHostandnetworkofwellcontrollers• ModbusOperatorInterfaceofferslocalcontrolanddetailedplungerarrivallog

Radio Communications • TrioserialorEthernetdataradioconnectswellpadtoSCADAHost

SCADA Host • ClearSCADASCADAHosttemplatemimicstheProductionPluscontrolinterface• DataloggingateachwellcontrollerisretrievedbytheHostfortrendingandplungerarrivalhistory

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Well Pad Optimisation Solutions

ProductionPlusProductionPlus is a gas well optimisation solution that integrates SCADAPack, Trio, and Accutech hardware with a software application that results in a configu-rable solution selected from templates for typical single well and multi-well pad installations.

Schneider Electric

Telemetry & Remote SCADA Solutions48 Steacie Drive, Kanata, Ontario K2K 2A9 Canada Direct Worldwide: 1 (613) 591-1943Fax: 1 (613) 591-1022Toll Free within North America: 1 (888) 267-2232www.controlmicrosystems.com

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