scapackaging.hu

SCA PACKAGING HUNGARY KFT.CONSUMER PACKAGING / DISPLAY

PLANT INTRODUCTION

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part of the SCA Group

one of Europe’s leading suppliers of packaging solutions

Europe’s second largest producer of containerboard paper

worldwide 2010 sales amounted to EUR 3.1 bn

SCA Packaging Europe in brief

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30%

15% 21%

34%

Packaging

Forest Products

Tissue

Personal Care

Total annual 2010 sales 11,5 billion EUR

Incontinence care

Baby diapers Feminine care

Toilet paper, kitchen rolls, facial tissue and napkins

AFH (Away-From-Home) hygiene concepts

Publication papers

Solid-wood products

Pulp and timber

Transport and consumer packaging

Industrial packaging

Containerboard

Tissue

Part of SCA – a global consumer goods and paper company

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more than 200 production units in 25 countries

6 containerboard paper mills

15 Design Centres

Innovation Centre in Brussels

15,500 employees

European coverageClose to our customers

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Value proposition

translating brand strategies into packaging innovations

that drive shopper behaviour at the point-of-

sale

be seen

be moved improving supply chain

effectiveness and cost-efficiency

be secureensuring that the

packaging, manufacturing and

sourcing operations run seamlessly

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Customer choice Product Portfolio

Inserts Paperfoam Molded pulp Corrugated

Conventional Corrugated

Up to 6 colour print Specialised solutions for

trade handling

Speciality Corrugated

Anti Corrosion Anti Static

Foams EPS Molding EPE

Conversion

Plastic molded packaging Returnable Trays Blister packaging

Accessory packaging materials

foils, pallets, adhesive tapes

Documentation & Manuals

Full colour printed materials Soft and hard cover brochures Marketing material CD Assemblies Consumer packaging

Up to 6 color print Litho Laminated Cartonboard

Industrial Corrugated

Large Boxes Heavy Grades

POS Displays Free standing Shelf display units

“Be a full-service

packaging business partner by growing and

differentiating our core business to offer our

customers increased value”

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Our Customers: High Growth, Demanding & Branded Industries

Consumer Electronics Retail Industrial / Automotive

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SCA Packaging Hungary & Romania & Slovakia

Győr

SárvárNagykáta

TiszaújvárosBudapest

Oradea

Piteşti

Timişoara

Central Office, Design Centre

Sales Office

Consumer Packaging/Display Plant

Box Plant

Packaging Service Center

ROMÂNIA

SLOV

ENSK

O

MAGYARORSZÁG

Székesfehérvár

Packaging Service Center/Foam fabrication

Rožňava

Galanta

Nitra

Poprad

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Organigram SCA Packaging Hungary&Romania&SlovakiaJanuary 2010

Central Q uality

M anagement

S ánd or N agy

H R & O ffi ce M anager

J ud it Gõb ölös

Lean Champion

Gyõr

T amás Kovács

Cont. I mpr .

M anagement

Á d ám Kat ona

L ász ló B álint - N agy

Lean Champion

N agykáta

A nd r ás É r t ekes

A ccount ing & Finance

Z oltán Kiss

Finance Cont roller

M árt a Pikó

S ales&M ar ket ing&Design

J udit Vaszilkó

S t r at egic D evelopment

& Pur chasing

M ihály Rigó

S CA Packaging S lovakia

M onika Cervenak

S CA Packaging Romania

Gabr iel Balogh

Consumer Packaging

& Display, Gyõr

A t t ila J ózsa

Box Plant

N agykáta

Bot ond Koszt ya

Packaging S er vice Cent ers

H ungar y, S lovakia

I st ván M agyary

Z solt Fekete

Gener al M anager

Central UnitsOperational Units

(Manufacturing + Supply Chain)

Service Center SárvárSzékesfehérvárTiszaújvárosNagykátaGalanta

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CONSUMER PACKAGING / DISPLAY PLANT GYŐR

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OrganigramConsumer Packaging/Display Plant, Győr 2011

HR CoordinatorM e lin d a C sé ve

Q uality CoordinatorsJá n os S za bó

R ich á rd S za la i

Lean Cham pionA n d rá s Tu rcsá n yi

Production P lannerL á sz ló T ó th

E ngineersB a lá zs E d vyE d in a S zá sz

Sales CoordinatorsA n ikó H orvá thA n ita F e recskó

Z su zsa n na B orb é ly

PurchaserJu d it G yő rig

Custom er Service M anagerL á szló P a pp

W arehouse AssistantsA n d re a S za la iÁ g n e s M e zzö l

Transport P lannerS za bo lcs S a m u

W arehouse Keepers14

W arehouse M anagerG yö rg y S zé ke ly

Converting SupervisorsIm re N o vák

N o rb e rt F e re n czyZ o ltá n K o nd or

Technical LeaderP é ter V e jm o la

Converting O perators50

Production M anager ConversationP é te r D o b ra

Job PreparationsE rzséb e t S o ós

R ita S ze n te

Prepress O peratorsT a m á s F ó tyi

Z su zsa n na T ó th B o kor

CTPoperators2

Technical Leader PrepressR ita F a rkas

Printery Operators10

Technical Leader PrinteryG yö rg y B o m b icz

Production Manager Printery/PrepressR e n áta S ze g i

M aintaince EngineersÁ rp á d M ile ticsG yu la K á lm án

Technicians3

Technical&Project M anagerS za b o lcs H o rvá th

Plant M anagerA ttila Jó zsa

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Our products in Electronics segment

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Our products in FMCG/Industrial segment

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Plant layout

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Machinery

Building area: 8700 m2 + 5400 m2 rented area

Machinery set-up: Prepress + CTP(computer to plate) KBA Rapida 162 printing machine Agnati C90 corrugator Control Ing laminator WTNS/S 1700 semiautomatic die-cutter BOBST 142 ER automatic die-cutter BOBST 142 E automatic die-cutter BOBST 1600 ER automatic die-cutter Tanabe OCG EF 1700 multipoint folder gluer 2 pcs Jagenberg Diana 105-2 gluing machines Syncroliner semiauto QET gluing machine Kohmann window gluing machine Lunex Unigluer 1600 machine for gluing two-parts boxes and displays Taylor-made gluing machine for two-parts boxes and displays

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Prepress + CTP (computer to plate)

Integrated prepress workflow Colour management

• EFI proof system with calibrated Epson proofer

• screen proof (simulated offset screen on the proof)

• special profile for the printing machine High resolution Lüscher CTP equipment

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KBA Rapida 162 Printing Machine

6 colour + varnish unit with UV Hybrid technology (effect varnish) Max. sheet size: 1120 x 1620 mm Max. printed area: 1110 x 1620 mm Min. sheet size: 600 x 920 mm Max. speed: 14200 sheet/hour

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Agnati C90 Corrugator+Control-Ing Laminator

Inline sheet to web laminator N, F, E and B flute capability Maximum sheet size: 1650 x 1600 mm Sheet to sheet option even to BC double layer Max. speed: 150 m/min.

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Flat-bed Die-Cutter Machines - Large Format

WTNS S1700 semiautomatic die-cutter Semi automatic flat bed die-cutting Maximum sheet size:1200 x 1700 mm Even BC double layer cutting Max. speed: 2900 sheet/hour

BOBST 1600 ER automatic die-cutter High output flat bed die-cutter Automatic feeder and delivery station Max sheet size:1115 x 1600 mm Min sheet size: 600 x 850 mm Thickness: 110 g/m2 – 4mm Max. speed: 4500 sheet/hour

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BOBST 142 E automatic die-cutter High output flat bed die-cutter Automatic feeder and delivery station Max sheet size:1020 x 1420 mm Min sheet size: 500 x 700 mm Thickness: 80 g/m2 – 4mm Max. speed: 6500 sheet/hour

Flat-bed Die-cutter Machines - Medium Format

BOBST 142 ER automatic die-cutter High output flat bed die-cutter Automatic feeder and delivery station Max sheet size:1020 x 1420 mm Min sheet size: 500 x 700 mm Thickness: 80 g/m2 – 4mm Max. speed: 6500 sheet/hour

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Folder Gluer Machines

Tanabe OCG EF 1700 Fully-auto gluing machine Maximum width: 1700 mm Fully automised Up to six point gluing Water based and hot melt gluing Max. speed: 12000 box/hour

2 pcs Jagenberg Diana 105-2 Semi-autogluing machines

Maximum width:1050 mm Up to six point gluing Water based and hot melt technology Max. speed: 9000 box/hour

Syncroliner Semi-auto QET gluing machine Maximum width:1450 mm Up to six point gluing Gluing possibility from two parts (separate upper and lower parts of the box) Water based and hot melt technology Max. speed: 6500 box/hour

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Special gluing machines for two parts boxes for displays

Lunex Unigluer 1600 Gluing machine for two part boxes & for displays Maximum width: 1600 mm Hotmelt and water based gluing Automatic glue application Special moving glue-head for displays Manual inserting of half the box

Taylor made gluing machine for two-part boxes

Hotmelt and water based gluing Automatic glue application Manual inserting of half the box Suitable for large RSC and similar

constructions build from two half parts

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Safety: how we protect our employees

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Advantages of LEAN program Lower costs – higher efficiency – simplified process:

Ensure additional capacity for future business Decrease of process waste Minimized material handling process Save time, energy Lowering admin costs Improve skills, competences Increase flexibility

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Quality system

ISO 9001 Certification since 1999 ISO 14001 Certification since 2003 ISO 18001 Certification since 2008

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Safety policy 1.

General principles:

1. Smoking is forbidden in the whole plant.

2. It is forbidden to wear rings, watch, naklaces or viewable body piercing during phisical work, machinery and during repair.

3. Use mobile phone or any private electronic equipment only in marked area.

4. Eating is only alowed in marked area. It is forbidden to take and store food at the shopfloor.

5. Use earplugs near every machine.

6. On the shopfloor please wear a reflective jacket and steel toe safety shoes.

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Safety policy 2.

Reflective jacket

Steel toe safety shoes

Earplugs

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Emergency Exits

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