“scg paper day: back to the basics” · packaging paper plants: • 4 packaging paper plants in...

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1“SCG Paper Day: Back to the Basics” @ SCG Paper (Wangsala) Feb 24 th , 2014

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‐1‐

“SCG Paper Day: Back to the Basics”@ SCG Paper (Wangsala)

Feb 24th, 2014

SCG Paper:Fibrous Chain

“Major Player in Thailand”Packaging Chain

“Leader in ASEAN”

Capacity (unit: tons/year) :as of Dec 2013

• Packaging Paper 1,956,000(Thailand, Philippines, Vietnam)

• Packaging (Corrugated Containers)1,013,000(Thailand, Singapore, Malaysia, Vietnam, Indonesia)

Capacity (unit: tons/year) :as of Dec 2013

• Pulp 470,000(Thailand )

• Printing & Writing Paper 570,000

(Thailand )

‐2‐

Packaging Paper Plants:• 4 packaging paper plants in Thailand (Prachin

Buri, Ratchaburi and 2 in Kanchanaburi)• 1 packaging paper plant in Vietnam and• 1 packaging paper plant in Philippines

Packaging Plants:• 11 packaging plants in Thailand

(Samutprakran, Pathumthani, Chonburi, Saraburi, Prachinburi, Ratchaburi, Songkhla, Rayong, Khon Kaen and 1 under construction plant in Kamphaengphet)

• 4 packaging plants in Vietnam (Ho Chi Min City and Hanoi)

• 1 packaging plant in Malaysia • 1 packaging plant in Singapore and• 1 packaging plant in Indonesia

Fibrous Plants:• 1 plant in Ratchaburi• 1 plant in Samut Prakarn• 1 plant in Kanchanaburi• 1 plant in Khonkaen• Siam Forestry in Kanchanaburi

SCG Paper Plants and Location in ASEAN:

‐3‐

Fibrous ChainPackaging Chain

‐4‐

From Recovered Paper to Packaging Solution:

Recovered PaperBaling station

Paper mill

Packaging Paper

Corrugated container plant

Converting plant

Sheetboard

Bag, Sack Kraft, other industrial uses

Printing and converting machine

Printing and converting machine

Printing and converting machine

Corrugated Carton

Exhibition Booth

Paper Pallet

Packaging Chain

“Packaging Solution Provider”

Wangsala Plant

‐5‐

Packaging Chain: competitive advantage through strong waste collection network and wide geographical coverage converting plants

Pulp Mill(Short Fiber)

Pulp Mill(Short Fiber)

Imported Pulp(Long Fiber)

Imported Pulp(Long Fiber)

OCC from Baling Stations

OCC from Baling Stations

Local OCCLocal OCC

Imported OCCImported OCC

Packaging Paper MillPackaging Paper Mill

External PaperExternal Paper

PackagingPackaging

Domestic MarketDomestic Market

Export MarketExport Market

Raw MaterialRaw Material Packaging PaperPackaging Paper ConversionConversion

SCG Paper

External

Virg

in

Fibe

rVi

rgin

Fi

ber

Rec

over

ed P

aper

Rec

over

ed P

aper

‐6‐

Fibrous ChainPackaging Chain

‐7‐

Eucalyptus Plantation

(within 400 km radius

around each site of Northeast and

West)

Woodchip

PaperChipping

plant

Pulp LinePaper

mill

Paper Products

From Wood to Paper: Fibrous Chain

Wangsala Plant

15-25 tons / Rai / 4years

‐8‐

Product Portfolio:

PaperFibrous Materials

‐ Printing and Writing

‐ Non‐Printing and Writing 

Wood

‐ Paper grade pulp‐ Non‐paper grade pulp

‐ Plantation

‐ Related business Application‐ Printing and Writing Paper‐ Paperboard and Boxboard‐ Tissue Paper

‐ Rayon Fiber (textile)

Fibrous Chain

‐9‐

Fibrous Chain:Integrated pulp and paper manufacturing in Thailand

Contract Farming + Own Plantation

Contract Farming + Own Plantation

Open MarketOpen Market

Pulp MillPulp Mill

Imported Pulp(Long Fiber)

Imported Pulp(Long Fiber)

P&W Paper MillP&W Paper Mill

External CustomersExternal Customers

ForestryForestry PulpPulp PaperPaper

Packaging Paper MillPackaging Paper Mill

ConversionConversion

DomesticDomestic

ExportExport

SCG Paper

External

Converting (Idea Brand)Converting (Idea Brand)

‐10‐

‐11‐

“Welcome to Wangsala Complex”

Wangsala Complex: LOCATION : TAMUANG DISTRICT

KANCHANABURI PROVINCE AREA : 880,000 m2 (220 ACRES) EMPLOYEE : 1,019 PERSONS TOTAL PRODUCTION : 776,000 T/Year (Paper)

86,000 T/Year (Bleached Eu. Pulp)

Packaging Paper: Siam Kraft Industry Co,.Ltd Pulp: Siam Cellulose Co.,Ltd Forestry: Siam Forestry Co.,Ltd

‐12‐

SCL SKIC สว่นผลติ1SKIC

สว่นผลติ2 SKIC สว่นผลติ3

SFT

บริษทัสยามคราฟทอ์ตุสาหกรรม จาํกดั(SKIC) (Siam Kraft Industry Co., Ltd.)

บริษทัสยามเซลลโูลส จาํกดั

(SCL) (Siam Cellulose Co., Ltd.)

บริษทัสยามฟอเรสทรี จาํกดั

(SFT) (Siam Forestry Co., Ltd.)

OFFICE

Wangsala Complex:

‐13‐

Siam ForestrySiam Forestry Siam CelluloseSiam Cellulose Siam KraftSiam Kraft

PRODUCTS

CAPACITY

METHOD

- EUCALYPTUS SEEDLING

- 18 MILL.SEEDLING/Year

(45,000 ACRES)

- ROOT CUTTING

- TISSUE CULTURE

PRODUCTS

CAPACITY

RAW MATER IAL

- HARD WOOD PULP

- 86,000 T/Year

- HARD WOOD

(EUCALYPTUS)

PRODUCTS

CAPACITY

RAW MATERIAL

- KRAFT LINER BOARD

- CORRUGATING MEDIUM

- GYPSUM LINER

- Production 1,2 586,000 T/Year

- Production 3 190,000 T/Year

- HARD WOOD PULP

- RECYCLED PULP

Wangsala Complex:

‐14‐

Siam Forestry:

Products and applications

‐15‐

Siam Cellulose:Products and applications

‐16‐

Siam Kraft:Products and applications

‐17‐

‐18‐

“Packaging Paper: Production Process”

Paper Production: Raw materials

1. Fibrous

Raw Materials:

2. Chemicals

‐19‐

Long FiberNorthern Pine

> 3 mm

Length

1.FibrousVirgin Pulp

Short FiberBagasse, Eucalyptus

< 3 mm

Length

Recycled Pulp

Paper Production: Raw materials

‐20‐

Improve Physical Properties

- Strength: Starch, Synthetic fiber, etc.

- Water absorption: Starch, Rosin, etc.

Improve Appearance

e.g. Color, Smoothness, Gloss, Opacity, Brightness

Chemicals Used: Dye, Coating Chemicals, Clay, CaCo3, Talcum, TiO2, etc.

2. ChemicalsPaper Production: Raw materials

‐21‐

Basic paper production process

Stock preparationand mix

Sheet formingand drainage

ConvertingPressing Drying

Paper Production: Paper production process

① ② ③ ④ ⑤

‐22‐

Stock Preparation : Wastepaper

‐23‐

Paper Production: Paper production process

Pulper

AOCC / LOCC

Coarse

Screen

Cleaner Fine

ScreeningDispersing

Storage

Virgin Pulp

Stock Preparation : Virgin Pulp

‐24‐

Paper Production: Paper production process

Pulper Refiner Stock Approach

Headbox

AOCC / LOCC

Forming Section Press Section Drying Section

Paper Machine

‐25‐

Paper Production: Paper production process

Forming / Wire Section

Forming Fabric : Wire

Drainage element

Dryness 20%Headbox

Sheet forming and drainage

‐26‐

Paper Production: Paper production process

Dryness 40%

Press Section

Pressing

‐27‐

Paper Production: Paper production process

Dryer Cylinder

Dryness 92%

Dryer Section

Drying

‐28‐

Paper Production: Paper production process

‐29‐

Paper Production: Paper production process

Jumbo Reel

Pope reel

‐30‐

Paper Production: Paper production process

Quality Control

On Line ‐ BM GAUGE(Basis Weight, Moisture, Colors)

Off‐line ‐ LAB ROOMLaboratory Test

BM Gauge

Paper Production : Quality control

‐31‐

Sample Preparation & Testing Sequences

Sample from Machine Reel

Mill Information SystemReporting

Paper TestingEntering Sample ID Sample

to Paper Lab

Preparing Sample

Sheet Sample

Paper Production : Quality control

‐32‐

Re-Winder

Jumbo Reel Re-winder

Finished GoodsSlitter Blade

Jumbo ReelPaper Roll

Jumbo ReelJumbo Reel

Slitter Blade

Re-Winder

Paper Roll

Paper Production : Converting process

‐33‐

PackagingPackaging

Domestic MarketDomestic Market

Export MarketExport Market

Paper Production : Storage

‐34‐

‐35‐

“Fibrous chain: production process”

Fibrous Chain – Wood and Chip Handling

‐36‐

1.Eucalyptus Plantation and Harvest

2. Woodchip Preparation

Slashing Debarking ChippingTransporting

‐37‐

11. Cooking2. Washing3. Bleaching

4. Stock Preparation

Woodchip

Fibrous Chain – Pulp and Paper Production Process

5. Paper Production Process

Wet End

Press

Drying Cylinders

Reels

Sheets

Q&A