scm &dstrbtn mnagmntclass notes

Upload: manoj-ailani

Post on 10-Apr-2018

220 views

Category:

Documents


0 download

TRANSCRIPT

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    1/100

    SUPPLY CHAIN

    MANAGEMENT

    &

    DISTRIBUTION MANAGEMENT

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    2/100

    DISTRIBUTION MANAGEMENT

    Distribution management that arm orwing

    ofmanagement whichserves as a link

    between procurement, purchase,manufacturing, marketing,sales, &

    finance, properfunctioning ofwhich

    synergizesthe effectsofall these activities

    andthe absence ofwhichcannotonlyreduce efficienciesbutcan leadtochaos

    inthe organization

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    3/100

    LOGISTICS MANAGEMENT

    International Council ofLogistics

    Managementdefined Logisticsin 1991

    the processofplanning implementingandcontrolling the efficient effective flow

    andstorage ofgoodsservices andrelated

    informationfrom the pointoforigintothe

    pointofconsumptionforthe purpose ofconforming tocustomerrequirements

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    4/100

    A typical supplychain

    Raw material supplier

    packing material supplier

    componentsupplierFactory

    warehouse

    distributor

    retailer

    customer

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    5/100

    supplychain

    RM

    PM

    fcty

    fcty

    3p

    CWH

    C&fa

    C&fa

    C&fa

    Db St

    Db

    R R

    R

    R

    c c c c

    c c c

    cc

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    6/100

    criticalityofdistribution &

    logisticsfunctionProfit = revenue lesscosts (cos + s&d,m)revenue is a functionofvolume & netrealization (whatisnetrealization)

    volume dependenton promotional inputscostsdependentoninputsbothdifficulttoreduceoften economiesofscale are not possiblewhen procurementisconcernedso gap canbe improvedbyoptimizingoperational efficiencies / processes

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    7/100

    criticalityofdistribution &

    logisticsfunction Processoptimization bettercapacityutilization

    in manufacturing orbetterdealsin procurement

    Optimizationintransportation more bulk

    movementsbettercapacityutilization

    Proper locationofdistributioncenterstoreduce

    overall inventory / transportationcosts

    Reducing overall inventoryrequirements Improving customerservice levels

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    8/100

    conceptofvalue chain

    S

    U

    P

    P

    O

    R

    T

    SYSTEMS & TECHNOLOGIES

    COMPANYS INFRASTRUCTURE

    PROCUREMENT

    ORGANIZATION PEOPLE & METHODS

    MKTG

    &

    SALES

    OUT

    BOUND

    LOGI-STICS

    OPER-

    ATIONS

    SER-

    VICE

    G

    R

    OS

    S

    M

    A

    R

    GI

    N

    PRIMARY ACTIVITIES

    IN

    BOUND

    LOGI-STICS

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    9/100

    competitive advantage

    competitive advantage derivesfrom the value acompanycreatesforitscustomers which maybeselling an equivalent product atbelow

    competitors price orproviding additional unique benefitstocustomerstooffset premium price beingcharged

    inthe value chaindiagram 2 outof5 primaryactivities are inthe area of logisticsandherein liesthe criticalityofdistributionfunctioninthe value chain

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    10/100

    logistics as aninterface

    s

    a

    le

    functional interest logistics interface

    p

    r

    d

    c

    n

    h

    i

    h

    i

    business impact

    lo

    customer

    service

    production

    constraints

    increased revenue thru

    mktg.of more variants

    rapid intrdctn of new

    prdcts/modelsmore credits in market

    f

    i

    n

    costeffective prdctn thru

    longer runs ofsame batch

    manufacturing suiting

    production schedules

    purchasing agnst cash

    l

    o

    hil

    o

    strong controls on

    costs & investments

    strict credit norms

    costs

    investments

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    11/100

    logisticsinterface

    PRDCTN/

    OPERTNS

    SAMPLEACTIVITIES:

    QLTY CNTR

    PRDCTN

    SCHDLNG

    EQPMNT

    MAINTNCE

    INTERFACE

    ACTIVITIESPRDCT

    SCHDLNG

    PLANT

    LOCATION

    PURCHASING

    LOGISTICS

    SAMPLE

    ACTIVITIES

    TRANSPORTATION

    INVENTORY

    ORDER

    PROCESSING

    WAREHOUSE

    INTERFACE

    ACTIVITIES

    CUSTOMER

    SERVICE

    PRICING

    PACKAGING

    MARKETING

    SAMPLE

    ACTIVITIES

    PROMOTION

    MARKET

    RESEARCH

    PRODUCT MIXSALES FORCE

    MANAGEMENT

    PRODUCTION/LOGISTICS

    INTERFACE

    MARKETING/LOGISTICS

    INTERFACE

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    12/100

    logistics as aninterface

    Timely & accurate forecastscanreduce areasofconflict allowing operationstobetterplanproductions

    Reducing performance cycle timereducing transportationtimereducing response time acrossthe supplychainthroughstrategic placementsofmother/ feeder

    depotsfasterorderprocessing caninturnimprovecustomerservice & reduce customeroutstandings

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    13/100

    distribution planning

    how do we

    know we

    have

    arrived

    where

    are we

    now

    where do

    we want

    to be

    how do

    we get

    there

    audit distribution

    performance

    define distribution

    mission

    develop distribution

    strategy

    design distribution

    controls

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    14/100

    distribution mission

    While marketing missionscanbe like:we wanttobe the largest providerofpleasuretravel we wishtobe world leadersin

    information processing technology oursis acompanythat will provide total dental care

    Distribution missionscanbe a little different:ourproducts will be available at all retail pointsinthe country none ofourproductson anyshop shelfwill be more than 2 monthsoldall customerorders will be serviced within 24hrsofreceipt

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    15/100

    distributionstrategy

    The mission will have take stockofground

    realities

    thusifcurrent presence in marketis @ 30%

    level a missionstatement ourproducts will beavailable at all retail pointsinthe country may

    sound a bithollow

    Thusthe missionstatement will have totake into

    accountthe presentsituation whichis whysome

    rethinking at eachstage maybecome necessary

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    16/100

    distributionstrategy

    Since strategies (meansto achieve goals) willnormallyflow from the missions (objectivesorgoalstobe achieved)

    evaluate customerservice requirements

    estimate the costsforproviding those services

    matchthe same withthe corporate distributiongoals

    Cost effectivenessbeing importantdistribution

    strategy will have tofactorin:achieve targetedcustomerservice at leastcostorwithindistributionbudget maximise service

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    17/100

    deciding distributionstrategy

    DISTRIBUTION STRATEGY WILL DEPEND UPON

    Product viz. type / nature /stage of PLC

    Channel viz. direct / indirect / mixture

    Outlets viz. large / medium / very small

    Customerservice strategy

    warehouse transport inventory communication

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    18/100

    distribution planning process

    Starting froma strategic planbasedon markets, products,distributionchannels,

    one getsintooperational planning concernedwith manufacturing / distribution / customerservice goals / & budgets,followedby actual managementofthe functionsofinventorycontrol,traffictransportation,

    manpowerdeployments, & finallyonto performance measurements whichcanleadto midcourse corrections

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    19/100

    distribution planning cycle

    strategic planning

    products/ markets

    & channels

    performance measurement

    actual vs plan

    mid course corrections

    operational planning

    manufacturing/ customer

    services/ budgets

    distribution management

    inventory control

    transport

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    20/100

    intermediaries

    Stockists

    Distributors

    Wholesalers

    Superstockists / substockistsSemi wholesalers

    Dealers

    Retailers

    Howeverupto C&FAs which are warehousingoperationsoutsourcedownership in productsremain withthe organization

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    21/100

    intermediaries

    situationof3 suppliers & 3 procurers

    DIRECTTHROUGH INTERMEDIARY

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    22/100

    intermediaries

    DIRECT BY COMPANY

    THROUGH

    INTERMEDIARIES

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    23/100

    use ofintermediaries

    Advantagesincreasedoutletcoverage at lowercostofcoverage peroutlet

    stockholdingssharedbyintermediaries (netofcredit extended)bettermarketcoverage

    improved marketinformationcredittoretailers

    Disadvantageslossofdirectcntrldilutionoffocusoncompanys

    product linesmarketinf.canbelimited / selective/ biasedcustmrservice

    canbe atriskvulnrbltytointrmdrs pressuretactics

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    24/100

    costbenefit analysis

    Organizationhastodo a trade offbetweenabilityto meetcustomerservice requirement atreasonable cost / reductionin amountofcapital

    employed / flexibilityofcapacity / increasedgeographical coverage

    vis a vislossofdirectcontrol / problemsofestablishingaccountability / inabilitytorespond quicklytodemandchanges / highercostsdue todamages& stock losses / communication problems withendconsumers

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    25/100

    source & sinks

    Sourcesare facilitiesfrom whichfreightoriginate

    such ascompany plantsraw material sources

    vendors ware houses

    Sinksare facilitiesthatreceive freightsuch ascustomer locationsfactories warehouses

    One canobserve thatthe same facilitycanserve

    both as a source as well as a sinkdepending on

    itsrelative locationinthe chain

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    26/100

    sources & sinks

    sink

    source

    sink

    source

    sink

    source

    sink source

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    27/100

    supplychain management

    Anticipatorybusiness model

    inthis model each partneris adversarial

    forecast buy/manufacture deliver

    make tostock

    Response basedbusiness model

    each partneriscooperative

    sell buy/manufacture delivermake toorder

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    28/100

    supplychain management

    Choice board

    interactive online system that allowsindividual

    customerstodesigntheirown productsby

    choosing from a menuofattributes,components, prices, & deliveryoptions eg.

    Dellson line configurator

    Postponement

    postpone manfctr. form postponementpostpone timing of logistic

    fulfilment possession postponement

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    29/100

    supplychain management

    Dell pioneeredthe direct model ( a SCM

    model thatis elegant) Dell takesorders

    from customers & builds PCs as per

    demandthusbypassing traditional dealer

    channel Factoryscheduling algorithm runs

    every 2 hrs & Dell poststhe results along

    withforecasts & inventory levelsonthesuppliers extranet Suppliers maintain 5

    daysstandardinventory

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    30/100

    supplychain management

    Wal Mart pioneered CPFR (collaborative

    planning forecasting & replenishment)

    model through which Walmart provides

    informationonsales & inventoryto all

    10000 supplierson 2700 storesvia its

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    31/100

    movement acrossthe chain

    Move as much & asfaras possible inbulk

    Bulkbreak as much as possible nearthe endof

    the chain

    This will ensure transportationinbulk

    Movementinbulk means lowerperunit

    transportation

    Create central motherdepotsto which materialscanbe movedinbulk & from where materials

    canbe transportedinsmalls

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    32/100

    depots

    Byspreading outthe depots,besidesoverall reductionsintransportationcostsresponse time & vulnerabilitytoindividual

    depotfailures getreduced Howeveroverall inventory & warehousingcosts may move up due to multiplicityofstorage locations

    A balance betweenthe 2 costshastobedone

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    33/100

    acceleration(whip lash) effect

    Factory C&FA Retailer Customer

    8 weeks 12 weeks 2 weeks |

    | | | Increase in

    demand 10 %| | Increase in period demand

    of 10 % + 10 % of 2/52 = 10.4 %| |

    | Increase in period demand

    | of 10.4 % + 10.4 % of 12/52 = 12.9 %

    Increase in period demand

    of 12.9 % + 12.9 % of 8/52= 14.84 %

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    34/100

    distributionbudget

    Budgeting isbasically a tool forPlanning andControl.

    Like anyotherBudget, a Distributionbudget will

    have toconsider#the activities requiredtobe performed

    Objectives/ Targets

    #the costs/ expenses requiredto perform those

    activities#the period of time to whichthe activities will

    pertain

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    35/100

    distributionbudget

    startfrom the sales plan at SKU level & at

    all selling points

    aggregate to a pointfrom where all thesales pointstobe serviced canbe a

    central warehouse ormotherdepot

    furtheraggregate backwardtofactoryfrom

    where materials are tobe supplied

    LeadstoDistribution Requirement PlanDRP

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    36/100

    distributionbudget

    The DRP will setthe quantityofFinishedgoodsthatneedtobe producedperiodicallyforseveral storage locations

    Thisinturn will translate into movementrequirementsviz.numberoftrucksrequiredfordifferentsource sinkcombinations

    The DRP will also meanrequirementofmaterials at plant level

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    37/100

    distributionbudget

    Once the finished goodsrequirements are blownup intothe bill ofmaterialsthe same will give theMRP whichisthe material requirement plan

    whichinturn will generate the masterproductionschedule

    Transportation / warehouse / inventory plans willfollow

    Foreachofthe activitycosts andinvestment ( oflong term & shortterm working capital nature)details will be workedout

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    38/100

    distributionbudget

    Ideally atthe planning stage all transportationhastobe reckonedonfull truck load (FTL) basis

    Hence ifmovementis made in LTLs (lessthan

    truck load) the consequentunderutilizationoftruckcapacity will reflectinhighercosts

    Similarlyholding more than plannedinventorywill resultinhigherwarehouse costs / higher

    inventorycarrying cost Cross movements will pushup transportation

    costs

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    39/100

    distributioncost analysis

    Distributioncostscanbe measured as a % ge of

    sales / gross margin / productioncots (key

    ratio) whicheverratiochosenthe same mustbe

    followed periodto periodonsame basis keyratios maybe brokendownto

    intermediate ratiosviz.transportation,

    warehouse,inventory

    intermediate ratioscanbe brokendownto

    grassrootsratios

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    40/100

    distributionfunction audit

    use ofstandards

    reviewing existing performance / cost

    accounting techniques / zerobased / using

    owninternal best performance as

    benchmarks

    competitorsstandards / industry

    benchmarks using ROI concepts

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    41/100

    distributionfunction audit

    Organizationsusing 3rd party logisticscan

    reduce assetssubstantially howeverin

    anxietytoreduce assetholdingsone

    shouldnotsacrifice service efficiency

    Logistics auditshouldreview boththe

    external andinternal dimensionsofthe

    organizationsoperating environment

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    42/100

    distributionfunction audit

    External environmental factors wouldbe:

    Source market wherefrom inputstothemanufacturing process are procured

    User market where products will be sold Competition inthe source as well asuser

    market,competitionis a veryimportant & crucial

    Channel animportantconstituentofthe

    external environment,itimpactsstrategy,costs,and efficiency.

    Statutory & Governmental factors are alsoimportant elements.

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    43/100

    distributionfunction audit

    The Internal environmental factors would

    be:

    Product related: Seasonality, Special promotions

    New products, modifications

    Special Handlings,special packaging Special requirements

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    44/100

    distributionfunction audit(internal)

    Distribution Pattern related:

    Organizationstructure

    Productcharacteristics

    Shipmentcharacteristics Purchasing characteristics

    Ware house utilization

    Transportutilization

    Stocking requirementsbothforraw materials aswell asfinished goods

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    45/100

    distributionfunction audit(internal)

    Systems related:

    Purchasing system

    Production Scheduling Data processing facility

    Ware house facility

    Transportfacility Material handling facility

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    46/100

    distributionfunction audit

    distribution auditshouldcover:

    Customerservice perception audit

    Competitoraudit Channels audit

    Materialssupply audit

    Finished goodsdistribution audit

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    47/100

    distributionfunction audit

    Evaluationofdistributionfunctionnecessary

    when :

    organization makessignificantchange inits

    marketing strategy eg:

    going directvis a visselling through

    intermediaries

    size ofthe organizationchangessignificantly new products/businesses addedtothe system

    signsofmaldistribution manifest

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    48/100

    distributionfunction audit

    Typical signsofmaldistribution:

    inventoriesturnveryslowly poorcustomerservice

    numerousinterware house shipments

    premium freightcharges

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    49/100

    distributionfunction audit

    Auditobservations mustbe

    discussed withresponsible managers

    agreementsobtainedforcommitmentstocorrective actions

    time periodforimplementationsspecified

    compliance follow up meetingsdecided

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    50/100

    systemsindistribution

    Systemscanbe at 2 levelsviz.supporting theoperations & supporting the decision process

    Main aimsofanysystem supportcanbe:

    . costreductionthroughincrease in productivity

    . improvedcustomerservice throughreductionsintime lags

    . improveddecisionsthrough more accurate inputdata

    Anotherimportant aim ofanysystem couldbe tointegrate variousfunctionsthrough a commondata base.

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    51/100

    systemsindistribution

    one stage applicationsoftwares

    crossfunctional integratedsoftwares

    softwaresconnecting several functions

    & operationsERP systems

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    52/100

    ERP implementation

    Toimplement anystandard ERP package,organization prepares a briefincorporating:

    #the existing processes and procedures,

    #the information and material flow patterns,

    #the workloads atvarious points,

    #the organizationstructure,

    #the availability and preparednessoftheorganizations manpowerintermsof

    #technical capabilities,the existing systemsinplace,ifthere are any,

    #the IT language platform inuse,

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    53/100

    ERP implementation

    #the size andcapacitiesofhard ware in place,particularlyserverstheirfunctions,theirworkstations, as well astheir locations,

    # pointsofthe supplychainthe ERP system

    should map andconnect, eg. will itbe from thefactorytothe C&FAs,orfrom the factorytotheDistributors,orextendbackwardstorawmaterial suppliers,because it will haveimplicationintermsofcosts as well ascomplexity andimplementationtime,

    #the numberofpersons who will be using thepackage withindependent log inidentifications,

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    54/100

    ERP implementation

    An ERP systems would enable the organizationtohave all its activities withinthe ERP network,

    #happening ON LINE, whichinotherwords

    mean, anytasktaking place any where will be inthe system, and

    #the company will have REAL TIME DATA,because each & everytransactionstaking placeonthe system isbeing recorded asdata.

    Thusimplementationofan ERP system willmean accessto REAL TIME ON LINE DATA.

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    55/100

    ERP

    limitations

    ERP system isincapable tohelp decide whichofseveral alternatives wouldbe the best,undercertain pre setconditions.

    Thisbringsustothe nextstage ofsystems,viz.optimizers, whichcanhelp inselecting the bestalternative through a package.

    forexample Ifproductionhastobe plannedbasedonsales estimates,keeping inviewproduction & transport limitations manyindependent alternatives may presentthemselves,

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    56/100

    optimizers

    Ifthe managerhastochoose the onesthat givethe mostoptimum result,notonlyfrom theaspectofcosts,but alsooperational efficiencywhich will have a directbearing oncustomer

    service level andsatisfaction, we come tothearea ofOptimizationsystem packages.

    Standardsystem packages are available inthemarket. These packages are costly,Organization mustbe ready & capable to absorb

    andinternalize the system,significantdatastorage isreqd. which means additionalinvestmentsinhardware & software.

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    57/100

    system linkages

    Organizations, are adding ontotheirERPsystems,initiatives toincorporate SupplierRelationship Management, and / orCustomerRelationship Managementtools, along with

    intermediate softwares which enable them toextendthe boundaryofthe interconnectionbeyondthe confinesofthe internal area ofoperations.

    These in effect, mean:

    # extending the ambitofreal time,on linetransaction processing,backwardstosupplrs

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    58/100

    system linkages

    sothatrequirementscanbe available onthe

    system ofthe supplierassoon as productiondraws a batchofraw material forproduction /

    processing,or#hooking up the sales / delivery / stocksystem ofthe Distributor,orretailer,

    sothat assoon as a customerordersupplyis

    executedfrom theirpoint,the organizationssystem recordsthe same andtriggers a processofrequirementnoting.

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    59/100

    ware house

    Formanufacturing locationnormallysite selectionbasedon :

    # existing facilityofthe organization

    # availabilityofresourcesviz.skilled labour,power,infrastructure

    # governmentincentives,viz.tax concessions

    #scope forfurtherexpansions, as and whenrequired

    #doesthe locationofferadvantagesintermsofcompetition / offerscope forimprovedcoordination withsuppliers

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    60/100

    ware house

    #overall costofsetup inthe location

    #industrial climate inthe area

    # experience ofexisting industriesinthat location

    #how lonelyorcrowdedisthe area

    For location ware houseshoweverthe determiningfactors wouldbe:

    # primarilyhow close itistothe area tobeserviced

    #this allows largermovementsinbulkup tothewarehouse

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    61/100

    ware house

    # a depotnearertothe point ofconsumptionhelpstoreduce the response time substantially

    #selling interstate attractscentral salestax,hence

    organizations locate depotsin eachstate,saleeffectedinthe state attractsonlythe local statesalestax

    locationschosenoutside town limits,sothat entrytax oroctroiisonly paidon what issoldinthetown.

    # availabilityofresources andinfrastructures

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    62/100

    ware house

    Term ware house combinationofwords ware andhouse,thatitis a place tohouse orstore /keep wares.

    A functional ware house should ensure thatthe

    waresstoredtherein are:inthe bestofcondition, easily available /locatable, properly accountedfor,rotatedsothatthe olderones are movedoutfirst,secured /protectedfrom losses anddamages,separatelyand properlysegregatedbetween good andbad.

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    63/100

    ware house

    Ware houses perform the following functions:

    Receiptsofitems,

    Storing the same properly,

    Dispatching products as perrequirements,

    Preparing relateddocuments,

    Maintaining recordsoftransactions,

    Any associatedtasksthatthe warehouse activitymayinvolve, like depositing customerscheques,

    posting tothem invoice copies etc.

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    64/100

    ware house

    Organizationscanhave own warehouse

    Organizationscanoutsource warehousingfunctionsto C&FAs

    3P Logistics where a 3rd

    partytakesoverall thelogisticsfunctionsincluding transportation aswell as warehousing

    4P Logistics a term coinedby Accenture they

    are typicallynot assetbasedbutsystemsoftware driven whouse 3P logistics providertoservice

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    65/100

    ware house

    Important aspectsin a warehouse

    Stockrotation FIFO OPFO

    Storage capacityutilization stackingheights

    Safetyrequirements riskcoverage

    Perpetual inventory Packedstock

    reconciliation Pareto analysisfor locating stocks as pervelocityofmovement

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    66/100

    no.ofdistributioncenters

    NUMBER OF DISTRIBUTION CENTERS

    TOTAL

    COST

    WARE HOUSE

    COST

    2ND LEG

    TRANSPORT

    PRIMARY

    TRANSPORT

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    67/100

    logisticsnetworkdesign

    SAILS ( strategic analysisforintegrated logisticssystems) is a logisticsnetworkdesign modelwhichuses :

    NetworkrationalizationissuesCustomerservice levelstobe maintainedAssignmentofcustomerstodistributioncenters(DCs)Number& locationsofDCs

    MissionofeachDC inventories & serviceterritories

    AssignmentofDCsto plantsby product

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    68/100

    logisticsnetworkdesign

    Number& locationofplantsMissionofeach plant productionto product,inventories & service territory

    WhatifquestionsEnvironmental issues- marketshifts- strikesnatural disasters energyshortage- global economicconditions

    Logisticssystem decisions- impactofchangesin mode choice &/orcarrierselection

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    69/100

    logisticsnetworkdesign

    - use ofcompanyoperatedversuscontractversusthird party logisticsoperation- incorporationofplant-directtocustomershipmentsBusinessdecisions & policyissues- plantcapacity & expansion- new productintroduction- shipment planning policy analysis

    - DC capacity expansionorelimination- multidivisiondistributionsystem merger- merger/ consolidation withotherbusiness

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    70/100

    logisticsnetworkdesign

    Cost & service sensitivityissues

    - total production / logisticssystemscost

    - logisticscostvscustomerservice

    - logisticscost asfunctionofnumberofDCs

    - demandforecast

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    71/100

    supplychain models

    Simulation models

    processofdesigning a model ofa real

    system & thenconducting experiments

    withthe model forthe purpose ofunderstanding the behaviorofthe system

    orofevaluating effectsofseveral

    strategies withinthe limitsimposedby acriterionorsetofcriteriaforthe operation

    ofthe system

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    72/100

    supplychain models

    Heuristic models toreduce the numberof

    alternatesthe decision makermayincorporate

    characteristics as limiting attributes eg. a

    locationidentifying team mayonlyconsiderwarehouses meeting the following requirements:

    (1) shouldbe within 20 km ofa market area

    (2) at leastspaced 250 km from anyother

    company warehouse(3) within 3 km ofa high way

    (4) within 40 km ofanyrailwaystation

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    73/100

    supplychain models

    While modeling one must avoidthe followingpitfalls:shortterm horizon (ensure a long termperspective)

    too little ortoo muchdetails (data shouldbeadequate)using publishedcosts ( suchcosts mayoftenrepresentonly list prices whichcanvaryfromnegotiated prices)

    inaccurate orincomplete costs (analysisbasedoninaccurate costs mayvitiate results)use oferroneous analytical techniques

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    74/100

    ware house efficiency

    Customerservicing isofcritical importance

    inrespectoftimelinessoforderexecution,orderfill rate,ie. what %ge ofordereditems are sent,

    qualityofitemssent,ie. properstockrotation,informationbackup,ie,sending theminformation aboutorderprocessing,

    secondarytransportation efficiency,

    adherence to proceduressuch aschequedeposits,

    maintaining the approvedcredit period

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    75/100

    inventory

    Costsof Inventorycostofcapital costofcarrying costofobsolescence costofstockouts

    Discrepanciesin exchange due to spatialie.due to geographical distance betweenbuyer& seller temporalie.due to gapbetween production & consumption

    Geographical specializationininventoryopening depots atseveral places

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    76/100

    inventory

    Decoupling inventorystocking wip atcertainstagesofproduction eg.Tomato paste

    Balancing supply & demandmanufacturing in quantitiestobuildup foraseason eg mosquitorepellant mats

    Buffering foruncertainties

    Selective control onbasisofABC classificationVED SAP scarce available plenty FSN fastslow normal

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    77/100

    inventory

    Safetystock

    Reordering systems

    EOQ

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    78/100

    channelsofdistribution

    Channel membership

    Intensive distribution - Where the majorityofresellersstockthe `product' (withconvenienceproducts,forexample, and particularlythe brand

    leadersinconsumergoods markets) pricecompetition maybe evident.

    Selective distribution - Thisisthe normal pattern(inbothconsumerandindustrial markets) where`suitable'resellersstockthe product.

    Exclusive distribution - Onlyspeciallyselectedresellers (typicallyonlyone pergeographicalarea) are allowedtosell the `product'

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    79/100

    channelsofdistribution

    Marketing channels are setsofindependent

    organizationsinvolvedinthe processofmaking

    a productorservice available foruse or

    consumption Thustheynotonlysatisfydemandsbysupplying

    goods / services atthe right place, quantity,

    quality, price butthey alsostimulate demand

    They generate form, possession,time and placeutility

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    80/100

    channelsofdistribution

    Intermediaries are typicallydistributionorientedinstitutionsserving asthe linkbetweenproduction andconsumption

    They perform: sorting breaking down

    heterogeneoussupplyintoseparate stocksthatare relativelyhomogenous eg. gradingagricultural produce according tosizeaccumulation bringing similarstocksfrom anumberofsourcestogetherinto a larger

    homogenoussupply eg. wholesalersaccumulating varietyofitemsforretailers &retailers accumulating forcustomers

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    81/100

    channelsofdistribution

    allocation breaking down a homogenoussupplyintosmaller lots eg. wholesalerdoingbulkbreaking it may alsoinvolve geographicaldispersal assorting building up assortments

    ofproductsforresale in association with eachother

    ROUTINIZATION a processinchannelmanagement whichseeksto eliminate theprocessofindividual transactions,involving

    separate ordering of,valuationof, & paymentforgoods & services at every pointoftransaction,whichinturn means a differentsetofbargaining

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    82/100

    channelsofdistribution

    with a concomitant lossofefficiencyby

    making the processroutine eg. automatic

    ordering like Apna Bazaarautomatically

    getting itssuppliesreplenishedfrommanufacturers

    Marketing channelsfacilitate the process

    ofsearch asbuyers andsellers are oftenengagedsimultaneouslyinsearch

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    83/100

    channelsofdistribution

    General retailing formats

    Departmentstores sell wide varietyofmerchandise including apparel furnishingsappliances

    Specialtystoresbroadselectionofrestrictedclassofgoods / limited linesofsoft (clothingslinen) orhard (kitchenutensils appliances)

    Chainstoressystemscentral ownership or

    control,similarityofstores,twoormore units Supermarkets low marginhighturnoverretailorganizationstypically large departmentalized

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    84/100

    channelsofdistribution

    retail establishmentoffering broad & complete

    stockofdry groceries, perishable products along

    with a hostofconvenience nonfood

    merchandise operatedon a selfserve basis Plannedshopping centers MALLS integrated

    developmentsundersingle ownership with

    coordinated andcomplete shopping facilities &

    adequate parking space. Storesfacilitiesinthecenterare leasedtovariousretailers

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    85/100

    channelsofdistribution

    Discounthouses retail establishmentsthatgenerallyfeature a broad merchandiseassortmentincluding bothsoft andhard goodsprice asthe mainsales appeal relatively low

    operating costsrelativelyinexpensive buildinggetup emphasisonselfservice very limited addoncustomerservices emphasisonrapidturnoverofmerchandise large stores parkingareascarnival like atmosphere

    Combinationstores large supermarketofferingextensive selectionofnonfooditemsincludingcategoriestypicallyfoundinsuperstores

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    86/100

    channelsofdistribution

    Superstoressimilartocombinationstores

    Convenience storestypicallykirana stores

    Hypermarkets enormousstores withnumerouscheckout lanesselling food & nonfooditemson

    selfservice & discountbasis Franchising refersto a wayofdoing business &

    ensuring a revenue stream once outlets areestablished.Franchisee will payroyalty,fees,

    initial charges. Sometimes a manufacturermaysimplyfranchise (authorise) a dealertobe partofhissystem ofselective orexclusivedistributionon a fee eg Bata McDonads

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    87/100

    channelsofdistribution

    Quantitative measuresofchannel performance

    1.total distributioncost perunit

    2.transportationcost perunit

    3. warehousing cost perunit

    4. productioncost perunit

    5.costs associated with avoiding stockouts

    6. percentofstockoutunits

    7. percentofobsolete inventories8. percentofbaddebts

    9.customerservice level by product,mktsegmnt

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    88/100

    channelsofdistribution

    10. accuracyofsalesforecast

    11.no.oferrorsinorderfilling/custmercomplnts

    12.numberofnew markets entered

    13. % salesvolume innew markets entered

    14. % ofmarkdownvolumes

    15.no & % ofdiscontnd.channel intermediaries

    16.number& % ofnew distributors

    17. percentofdamaged merchandise18. percentofastrayshipments

    19.size oforders

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    89/100

    channelsofdistribution

    Qualitative measuresofchannel performance

    1.degree ofchannel coordination

    2.degree ofcooperation

    3.degree ofconflict

    4.degree ofdomainconcensus (role prescription& variation)

    5.recognitionofsuperordinate goals

    6.degree ofdevelopmentofchannel leadership

    7.degree offunctional duplication

    8.degree ofcommitmenttochannel

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    90/100

    channelsofdistribution

    9.degree offlexibilityinfunctions

    10. availabilityofinformation about:

    a) physical inventory

    b) productcharacteristicsc) pricing structures

    d) promotional data (personal selling assistance,

    advertising, pop displays,special promotions)

    e) marketconditionsf) services availability

    g) organizational changes

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    91/100

    channelsofdistribution

    11. assimilationofnew technology

    12.innovationindistribution generated

    withinthe channel

    13. extentofintrabrandcompetition

    14. extentofuse ofoptimal inventory

    standards

    15.relations withtrade associations as well

    asconsumergroups

    channels of distribution

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    92/100

    channelsofdistribution

    ininternational context

    4 basicroutes

    1. exportation throughforeigndistributorsoragents oroverseas

    marketing subsidiaries advantages are minimalinvestments andriskoffailuresdonotimpactthe organizationvery muchbutthedisadvantage isthe organizationhasverylittle control

    channels of distribution

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    93/100

    channelsofdistribution

    ininternational context

    2. licensing companyforges a contractual

    agreement withforeignorganizationto

    manufacture &/orsell its productsinthe foreign

    country Again while thisform may afford low investment

    butintermsreal control the same maybe low

    3. jointventure itis a more involvedroute

    wherebythe participating organizationssharethe investment & risks

    channels of distribution

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    94/100

    channelsofdistribution

    ininternational context

    4. directinvestment establishmentof

    whollyownedsubsidiaryinthe foreign

    country while controls are assuredrisks

    ofexpropriation & nationalizationis alwayspresent

    channels of distribution

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    95/100

    channelsofdistribution

    ininternational context

    While designing international distributionchannelsthe marketerneedstofocuson:

    Adequate marketcoverage

    Control overgoodsinthe channel Reasonable distributioncosts

    Continuityofchannel relationships &

    continuous presence inthe market Desiredvolume marketshare marginrequirements & ROI

    channels of distribution

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    96/100

    channelsofdistribution

    ininternational context

    Foreignbased middlemen provide place & time

    utilitybyholding goods at locationsconvenient

    toconsumers, provide creditservice,bringsthe

    manufacturercloserto market. Howeverdisadvantage the wholesalermayselectown

    selling price mayhave less manufacturer loyalty

    favoring high profithighturnoveritems. Hence

    the issue boilsdowntoone ofcontrol the extent& quantum ofcontrol the manufactureris able to

    exert

    channels of distribution

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    97/100

    channelsofdistribution

    ininternational context

    Status & role ofwholesalersdiffercountrytocountry. One world wide trendin wholesaling isthe move toward more vertical integrationie.from wholesaler / retailertothe manufacturer.

    Thus an exportermayfindhis productsblockedbythe wholesalersowncustom manufacturedproducts. Wholesalersoftenhave voluntarychainsofretailers who give purchase

    commitmentsin exchange forcertainserviceslike creditsstocktake backsdealercooperativeadvertisements etc.

    channels of distribution

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    98/100

    channelsofdistribution

    ininternational context

    Retailing formatscountrytocountrycanbe verydiverse intermsofsize scale locations Retailingbeing a localized activitycanbe deeplyinfluencedby prevailing social & cultural norms

    as well as govt.controls Withindustrial progressretailing normally assumes largerunits eg.Supermarkets are more commonindevelopedcountries ascompared withsmallergrocersin

    underdevelopedcountries with whom aninternational marketerwill findit more difficulttodeal & hence require wholesaler

    channels of distribution

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    99/100

    channelsofdistribution

    ininternational context

    International physical distributionhasthefollowing complexities:

    Transportationinvolving multiple modescanincrease risksofdamages, pilferage,delay

    Distance & durationoftransportincreasescostoftransport as well ascostofinventoryintransit

    Exposure tovariedclimaticconditionsoftennecessitate different packaging & storagearrangements

    More documentations maybe necessary

    Tariffs & customsduties are anotherfactor

    channels of distribution

  • 8/8/2019 SCM &Dstrbtn Mnagmntclass Notes

    100/100

    channelsofdistribution

    forservices

    Since by and large services arepredominantlyintangible andcannotbestored andtransportedtheyhave tobe

    soldthrough multiple outlets where acombinationofsimultaneous promotionand productionhastooccur

    Service toservice the format maychange

    Eg.banking hotel tours andtravelhospital chain franchisee