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1 SAE Power Lines srl - April 2009 Head Quarters/ Registered Office : Viale T.Edison, 50 20099 - Sesto S. Giovanni (MI) Italy 1926 - 2009 more then 80 years in the Transmission field

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  • 1SA

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    pril 2

    009

    Head Quarters/ Registered Office :Viale T.Edison, 50

    20099 - Sesto S. Giovanni (MI)

    Italy

    1926 - 2009

    more then 80 years in the

    Transmission field

  • 2SA

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    April 2

    009

    Index

    1. Company History

    2. Company Business

    3. Experience

    4. Competences

    5. Engineering Competences

    6. TLs Special projects

  • 3SA

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    April 09

    1. Company History

    SAE S.p.A. is founded to perform the first railway electrification project in

    Italy (Bolzano-Brennero line)

    SADELMI starts operations in Argentina.

    Main activities: power generation, transmission and distribution, industrial

    plants and infrastructures

    SAE and SADELMI merge and following the acquisition by ABB group,

    they originate ABB Sae Sadelmi. The new company acquires Soimi, ABB

    Generatori, ABB Flakt Italy and Rebosio, thus strengthening its role of

    engineering and contracting company.

    ABB Sae Sadelmi divided in two different companies:

    ABB Sae S.p.AABB Sadelmi S.p.A.

    ABB Sae divided in two different units:

    ABB Sae TransmissionABB Sae Distribution

    1926

    1988

    1998

    2000

    2005

    1947

    ABB decision to exit the Powerlines Business.

    The Italian ABB Unit sold with the name of: SAE Power Lines

    ATSL acquires 100% of the SAE Power Lines share capital2008

  • 4SA

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    April 09

    2. Company Business

    Transmission & Distribution (T&D)

    OHTL AC and DC on turnkey basis

    OHTL AC and DC rehabilitation

    Substations on turnkey basis

    Substations rehabilitation

    SAE PL acts mainly as a Contracting Company for turn key projects in

    the following business areas:

  • 5SA

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    3. Experience

    SAE Power Lines has worldwide experience in developing

    and executing projects as:

    EPC Contractor

    Partner for Concession Projects and/or merchant systems

    Consortium Leader or Consortium Partner

    Nominated sub-contractor for partial scope of works

    Member of large Consortia for transmission and distribution

    schemes (e.g. lines and substations)

  • 6SA

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    April 09

    3. Experience

    Alliances and partnerships have been developed over the decades in order

    to guarantee the highest levels of reliability and cost competitiveness while

    delivering to the highest standards of quality.

    Typically SAE Power Lines has consolidated relationships with the following

    network of partners:

    Detailing firms

    Soil and land surveyors

    Conductor manufacturers

    Steel tower manufacturers

    Insulator and line hardware manufacturers

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    April 09

    3. Experience

    Company presence over the years

    Turnkey Projects

    Engineering and/or supply only

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    April 09

    3. Experience

    Overhead Transmission Lines

    during the last 10 years:

    more than 3,000 Km

  • 9SA

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    April 09

    3. Experience

    The company has a highly skilled and competent

    permanent workforce and has access through his

    historical ties to resources on contract and/or temporary

    basis for:

    Engineering

    Site Management/Supervision

    Construction

    making it possible to manage a large number of projects

  • 10

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    The competences present in SAE PL give the company the

    highest expertise available in the Transmission & Distribution

    market in the field of:

    Marketing and Sales

    Engineering

    Project Management

    Supply Chain Management

    Site and Construction Management

    QA/QC and Safety

    This asset is well known and valued by our worldwide Customers

    4. Competences

  • 11

    SA

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    April 09

    General

    Strong domestic and international experience and presence

    Full T/Lines EPC contracting business process ownership and knowledge

    Unique track records and qualification standing

    Marketing & Sales

    Strong Knowledge of Markets and Customers

    Deep partnerships and consortia Culture

    Project development

    Sub-suppliers and sub-contractors knowledge

    4. Competences

  • 12

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    April 09

    4. Competences

    T&D Engineering Transmission Lines

    Geo-technical: soil investigation, soil stability analysis and tests.

    Civil: foundation design and testing.

    Structural: self supporting and guyed structures design and testing.

    Electrical: grounding, clearances analysis.

    Routing: GPS technology knowledge, satellite maps management, on

    site application.

    Tower spotting: route profile definition, optimal distribution of the

    transmission towers on the route profile.

    Telecommunication: OPGW and accessories management

  • 13

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    Project Management

    Strong experience in management of large composite projects worldwide

    Consortia management culture

    Effective supply chain control

    Great knowledge of logistic aspects

    Fast and efficient mobilization capacity

    Local operations within different cultures management

    Risk management

    4. Competences

  • 14

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    April 09

    Tender docs.

    analysis

    Proposal

    preparation &

    Bid submission

    Guarantees

    &

    Final acceptance

    Contract

    negotiation and

    signature

    Site activities

    (Civil Works

    & Erection)

    Commissioning

    &

    Handing over

    Engineering

    Project Management

    Procurement & Logistics

    Customer / Consultant

    Sales

    4. Competences

    Project management

  • 15

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    April 09

    Offshore Project Team

    P.M. Controlling Supply Mngmt & Log.

    Project

    Director

    Project

    Engin.

    Project

    Planner

    Project

    Controller

    Proc./Exp.

    & Logistics

    Site

    ManagerQA/QC

    Site Org. Support.

    QA/QCP.M. Planning

    Engineering

    4. Competences

    Project management

  • 16

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    4. Competences

    Supply chain management

    Procurement of materials worldwide Material tracking Vendor List management Orders to subcontractors Shipping on door to door basis Construction equipment management Company and Project insurances

    Site and Construction Management

    Mobilisation Construction method optimisation Planning and control of site costs and work schedule Subcontractors and own personnel management Local interface with customer and consultant

  • 17

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    4. Competences

    QA/QC and Safety

    Quality System Management (ISO 9001) QA/QC planning and documentation for projects Processes definition and improvement QA internal auditing Quality control for supplies and works at sites QA training

  • 18

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    April 09

    5. Engineering Competences

    Structural Softwares:

    TOWER: linear and non-linear analysis of

    lattice structures by Power Line

    Systems Inc.

    ELDA: linear and non-linear analysis of

    lattice structures (In house sw.)

    TOSCA: optimisation of lattice structures

    through linear analysis (In house sw.)

  • 19

    SA

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    April 09

    Flexible OHTL design software

    5. Engineering Competences

  • 20

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    Technical softwares for tower detailing and electrical clearances

    BOCAD 3D In house software

    5. Engineering Competences

  • 21

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    April 09

    Drilled Caisson Foundation Rock Anchor Foundation

    Grillage Foundation

    Foundation design:

    in house software's

    5. Engineering Competences

  • 22

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    April 09

    Line Design

    Plan and Profile

    Tower Spotting

    Sag and Tension

    Optimization of Tower Distribution

    5. Engineering Competences

  • 23

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    April 09 DTM

    (Data Terrain

    Model)

    Satellite

    Image

    +

    Management of :

    Aerial photographs

    Satellite image

    DTM

    5. Engineering Competences

  • 24

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    April 09

    Processing data from satellite

    Orthorectified satellite image by

    software with real coordinates

    Identification of major crossing (road, pipelines, power lines, river)

    and other constraints .

    Place the DTM data under the image to know ground movement

    Choose the best line route to build the new power line

    5. Engineering Competences

  • 25

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    April 09

    Use of PLS-CADD software to determine:

    Line-route profile

    Tower Spotting

    Stacking Chart

    Material list table

    3D virtual line

    5. Engineering Competences

  • 26

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    April 09

    Environmental Impact

    OHTLs are virtually located on the landscape to evaluate their impact

    5. Engineering Competences

  • 27

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    April 09

    HV Compact Lines

    Voltage range up to 400 kV

    Environmental advantages:

    Reduction of land occupation

    Reduction of visual impact

    Reduction of right of way

    Reduction of costs

    Reduction of electrical and magnetic fields

    380 kV TL

    Dimension comparison

    6. TLs Special Projects

  • 28

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    April 09

    New optimized Cold-formed

    Sections from steel coils

    Low weight

    Reduced number of members

    Freedom in Tower design (triangular sect.)

    Save in material, transport,

    erection costs

    Environmental Low impact

    Cold Formed Technology

    for

    Power Transmission Lines

    6. TLs Special Projects

  • 29

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    April 09

    6. TLs Special Projects

    Pearl River Crossing

    500 kV Double Circuit Line

    Country: China Scope of work: Engineering, supply, erection and supervision Customer: Guangdong General Power Company, China Year: 1986-1988 Voltage: 500 kV Number of circuits: 2 Transmission Capacity: 1600 MW (per circuit) Crossing Spans: 931 m + 1547 m Height of Suspension Towers: 238 m Water Clearance: 70 m Weight of one Suspension Tower: 1,040 ton

  • 30

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    6. TLs Special Projects

    Messina Strait Crossing

    380 kV Double Circuit Line

    Country: Italy Scope of work: Engineering, supply, erection and

    supervision

    Customer: ENEL - Italy Year: 1955 Voltage: 380 kV Number of circuits: 2 Crossing Span: 3.416 m Height of Suspension Towers: 215 m

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    Geshm Strait Crossing

    230 kV Double Circuit Line

    Country: Iran Voltage: 230 kV Crossing Span: 1,600 m + 1,000 m Foundation: pre-fabricated concrete sea-submersed Scope of Work: Turn key contract Customer: K.R.E.C.O - Iran Year: 1989-1993

    6. TLs Special Projects

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    6. TLs Special Projects

    Yangtze River Crossing

    500 kV Double Circuit Line

    Country: China Scope of work: Turn key contract Customer: East China Electric Power Administration Year: 1987-1988 Voltage: 500 kV Number of Circuits: 2 Transmission Capacity: 2,250 MW (per circuit) Crossing Span: 1,820 m Height of Suspension Towers: 180 m Water Clearance: 48 m Weight of one Suspension Tower: 540 ton

  • 33

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    April 09

    Pidiregas 407

    400 kV Double Circuit Line

    Country: Mexico Customer: Commission Federal de Electricidad (CFE) Scope: 122 km Transmission Line at 400 kV d.c

    from San Luis de Potos to Anahuac,

    plus a 400 kV S/S in Potos

    Years: 2001 - 2003

    6. TLs Special Projects

  • 34

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    6. TLs Special Projects

    Pidiregas 409

    400 kV Double Circuit Line - Mexico

    Country: Mexico Project: Manuel Moreno Torres Julie Length: 120 km TL , plus Aranita Island Crossing Customer: Commission Federal de Electricidad (CFE) Crossing Spans: 4,500 m with 4 spans Years: 2002 - 2004

  • 35

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    April 09

    OKPAI

    KWALE PP

    NEW SS

    ONITSHA

    EXTENSION

    SS

    Okpai 450 MW Power Plant

    330 kV Double Circuit Line - Nigeria

    Country: Nigeria

    Customer: Nigerian Agip Oil Company (NAOC)

    Scope: 56 Km Transmission Line and S/S, including Niger River Crossing

    Years: 2002 - 2005

    6. TLs Special Projects