sean pellow, pt indo tambangraya megah tbk - project update: itm's kalimantan coal mine uptake...
DESCRIPTION
Sean Pellow, Senior Vice President and Director of Operations, PT Indo Tambangraya Megah Tbk delivered this presentation at Kalimantan Coal 2014 in Balikpapan Indonesia. This event brings together 120+ senior executives, and decision makers from government, mining, infrastructure, shipping and supply sectors to discuss new policies and strategies for tackling the current and emerging issues within the burgeoning Kalimantan coal sector. Visit the website to find out more: http://bit.ly/KalimantanCoal2014TRANSCRIPT
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Inpit Conveying & Crushing (IPCC)
Presented by : Sean Pellow, Operations Director for PT ITMG 2 September, 2014
Prepared by : Mine Engineering East Block
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Agenda
2
Introduction to ITMG and Banpu companies
Introduction to IPCC
IPCC Current Situation
Power Consumption
Mining information
Benefits
IPCC Training and Development
Banpu
Summary
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Location: Indonesia
Operating Mine
Bontanc Terminal
Barge Loader
ITM Mine Operation Location
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ITM Structure and History
4
ITMG
65.00%
50.00%
PT Indo Tambangraya Megah Tbk.
Banpu Minerals
(Singapore) Pte Ltd
Banpu Minerals
Co.Ltd
BMS
99.99%
BMC
Banpu PCL Banpu
Public 35.00%
BCI 50.00%
100.00% Banpu Coal Investment
Co.Ltd
INDONESIAN STOCK EXCHANGE
IPO 18th Dec 2007
Indominco Trubaindo Jorong
PT Indominco Mandiri
(CCOW Gen.I)
PT Trubaindo Coal
Mining
(CCOW Gen II)
PT Kitadin-Embalut
(KP)
PT Jorong Barutama
Greston
(CCOW Gen II)
99.99% 99.99% 99.99% 99.99%
Reserves
310* Mt
Resources
1,763* Mt
Kitadin
PT Kitadin-Td.Mayang
(KP)
East Kalimantan East Kalimantan South Kalimantan East Kalimantan
6,500-7,300 kcal/kg 6,000-6,300 kcal/kg 5,800 kcal/kg 6,700 kcal/kg 5,300 kcal/kg
Output 1Q14: 3.6 Mt Output 1Q14: .7 Mt Output 1Q14 : 0.9 Mt Output 1Q14 : 0.3 Mt
Bharinto
PT Bharinto Ekatama
(CCOW Gen III)
99.00%
East / Central Kalimantan
6,400-6,800 kcal/kg
Output 1Q14 : 0.5 Mt
East Kalimantan
106 Mt
750 Mt
Resources
Reserves
64 Mt
410 Mt Resources
Reserves
8 Mt
148 Mt Resources
Reserves 126 Mt
306 Mt Resources
Reserves
3 Mt
141 Mt
Resources
Reserves
3 Mt
7 Mt Resources
Reserves
Note: Updated Coal Resources and Reserves as of 31 Mar 2014 based on estimates prepared by Competent Persons (consider suitably experienced under the JORC
Code) in 31 Dec 2013 and deducted from coal sales volume in 1Q14.
ITMI
99.99%
Jakarta Office
TRUST
PT Tambang Raya Usaha
Tama
Mining Services
99.99%
Jakarta Office
PT ITM Indonesia
Coal Trading
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ITM Mine Operation Location & Output
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East Kalimantan
Bunyut Port
Balikpapan
Palangkaraya
Banjarmasin
Central Kalimantan
South Kalimantan
KITADIN-
EMBALUT 1.0 Mt
INDOMINCO
15.2 Mt
TRUBAINDO
7.3 Mt
BHARINTO 3.0 Mt
JORONG
1.2 Mt
Samarinda
Jorong Port
Bontang Coal Terminal
2014 Target: 29.5 mt
2014 OUTPUT TARGET
KITADIN- TD.MAYANG
1.8 Mt
INDICATIVE OUTPUT TARGETS*
* Not including inorganic growth. Note: These output targets are indicative only and are subject to change
Units: Mt
Trubaindo
Kitadin Jorong Bharinto
Indominco
33.0
27.5 29.4 29.5
32.0
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What is IPCC?
IPCC is short from “In-Pit Crushing and Conveying System”
IPCC is a mining process that combines the work of semi-mobile crusher, conveyor and
spreader to remove overburden from the open-pit mine.
IPCC works together with a Truck and Shovel method which is ITM’s main mining method.
An added IPCC system will result in a shorter hauling distance compared to the conventional
T&S system as the material in the trucks will be dumped to a semi-mobile crusher which located in the pit.
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Banpu Experience with IPCC
Banpu has had experience with the IPCC system since 1992 at Mae Moh
mine and Lampang Mine in Thailand. Banpu has started implementing the
IPCC system in Indonesia at the beginning of this year - with the IPCC
Project being used at the East Block of the Indominco Mine.
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IPCC Project Equipment and Time Schedule
Sep’13
May’13
Import
Erection May-Dec’13
Transfer
The full operation commenced in March 2014.
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Crushes the OB to be smaller than 30 cm block size. Matching the Conveyor 1400 mm belt size, running at 5.85 m/s and 4500 tph
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Semi-Mobile Crusher
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MMD sizers model 1300, capable of crushing rock with compressive strength of 120Mpa. At RD = 1.8 bcm/t gives 2500 Bcm/hr
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MMD Mobile Crusher
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Conveyor
The OB from the Crusher will be transported to dumping area by Conveyor 2.6 km length replacing the 100t OB trucks.
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Spreader
The OB is transferred from Conveyor to the FAM Spreader and stacked at the dumping area. MA = 83% and Utilization = 80% @ 2500 bcm/hr
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IPCC Operation Stage
The Capacity of this system is 14 MBcm/Year
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Relocated IPCC Hopper Plan
Note: • Length Conveyor A1-A3
= 2,450 m • Additional Conveyor for
Relocated hopper = 1,300 m
• Elevn Dump 165m • Elevn Crushers 52m • Plan move Elevn 40m
A1
A2
A3
A4 New
Existing Crusher
Plan to Relocated Crusher Crusher Average Distance plan 0,7 km
Disposal Truck and Shovel
Average Distance plan 1,2 km
A5
A6
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Indominco Power Plant 2 x 7 MW Generators
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Indominco Facility Peak Load Demand Distribution - As of Aug 2014
Port
Facility
Area
East Block
Substation IPCC
Facility
CPP1
Facility
CPP 3
Facility
CPP2
Facility
CPP4+CPP5
Facility MCR at 6.5 MW, Highest at 7 MW
MCR at 0.3 MW
MCR at 0.25 MW
MCR at 0.85 MW
Mine Crushers @ 6.7 MW
MCR at 0.65 MW
Total Power Demand on Peaking time 15.25 - 15.75 MW
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Indominco Facility Power Usage Monthly Basis 2014*
Jan-14 Feb-14 Mar-14 Apr-14 May-14 Jun-14 Jul-14
Utility Cost USD/K
WH $ 0.17 $ 0.23 $ 0.19 $ 0.23 $ 0.18 $ 0.22 $ 0.23
IPCC Power Consumption
KwH
107,177
237,593
1,026,830
1,046,516
903,326
875,723
1,053,707
Port Facility Power
Consumption KwH
2,187,811
2,049,728
2,493,655
2,102,083
2,393,536
2,158,528
2,559,225
CPP1 Facility Power
Consumption KwH
163,130
148,214
198,120
156,680
201,927
241,472
236,349
CPP2 Facility Power
Consumption KwH
82,328
81,066
89,624
82,824
80,250
67,963
61,277
CPP3 Facility Power
Consumption KwH
293,214
248,994
248,555
221,032
273,940
243,918
283,884
CPP4+ CPP5 Facility Power Consumption
KwH -
-
42,060
26,603
32,600
22,356
33,039
* Exclude Loss
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IPCC Power Consumption Summary
• Starting Condition
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IPCC Power Consumption Summary
• Operating Condition
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IPCC Power Consumption Summary
• Equipment Power Consumption at FSZL
- Spreader = 220 kW - Motor A1 = 540 kW - Motor A2 = 740 kW - Motor A3 = 780 kW - Motor A4 = 240 kW - Crusher A = 270 kW - Crusher B = 290 kW
Total Load Full Speed Zero Load = 3080 kW
• Power Consumption on MCR (Maximum Continuous Rate) 6500 KW
Jan-14 Feb-14 Mar-14 Apr-14 May-14 Jun-14 Jul-14
Utility Cost USD/K
WH $ 0.17
$ 0.23
$ 0.19
$ 0.23
$ 0.18
$ 0.22
$ 0.23
IPCC Power Consumption
KwH
107,177
237,593
1,026,830
1,046,516
903,326
875,723
1,053,707
IPCC OB Delivery
BCM 0 0 362,745 362,790 328,590 280,305 538,965
IPCC COST USD,KWH
/BCM $
0.54 $
0.66 $
0.49 $
0.69 $
0.23
• IPCC Cost From Electricity Usage
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Up Coming Activities and Plan
Current •Power Factor Improvement Project by installing capacitor bank at East Block Substation are under process to issue PO.
Future Operating plan •Due to high fluctuate of IPCC load characteristics, future dispatch ratio may be lower in order to keep availability and reliability at high level of other facilities. •Load stability at IPCC operation still an issue, Power Utilities will provide the support to IPCC team to lower load fluctuation of the IPCC’s.
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The project combines the truck and shovel system with the IPCC system to
expedite overburden removal and to reduce operation costs when mining
at deeper pit levels.
Pit Limits Comparison
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IPCC Budget and Timeline
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IPCC Benefits
1 Reduce operating costs
2 Increase mineable reserves
3 More environmental friendly
(less dust, noise and emission)
4 Reduce exposure to diesel fuel
5 More safe – less truck traffic
6 Better utilization of our existing
power plant
Affordable
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Increase the understanding of IPCC system and tackle all issues from Change Readiness Assessment
Ongoing & regular meeting with Project Manager, Project Team, Change Agents @ IMM and CM Team (BKK & JKT)
Jan Feb Mar Apr May Jun
Ke
y A
ctiv
itie
s a
nd
Co
mm
un
ica
tio
n20
13
Project Change Assessment
Change Impact Analysis
Stakeholder Analysis
Change Agent Plan
Change Agent Appointment
CM plan and deliverable
Confirmation with PM & TPD’s Management
PAMA -Visit Trip to Mae Moh
Field Trip to JKT & IMM
Change Readiness Assessment
Project Awareness Message
What is IPCC? - Poster
IPCC Article on Banpu Insight
To-Be Process - Poster
IMM- Visit Trip to Mae Moh
IMM- Meeting with
Senior Management at Corporate Office
IPCC Competency Proposal
CM Plan & Communication
Review and Revision
How well do you know
about IPCC? - Quiz
Page 3
IPCC S14 Project: Summary of Change Management Activity
5
4
3
2
1
Learning & Development sessions throughout the project
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Learning & Development sessions throughout the project
Load Run Test & Ready for Actual Operation
Increase the understanding of IPCC system and tackle all issues from Change Readiness Assessment
Ongoing & regular meeting with Project Manager, Project Team, Change Agents @ IMM and CM Team
Jul Aug Sep Oct Nov Dec
Ke
y A
ctiv
itie
s a
nd
Co
mm
un
ica
tio
n2
01
3
SOP and WI on
environmental aspects
2nd Field Trip to IMM2nd Change Readiness
Result
2nd IPCC Article on Banpu Insight
Quiz Winner-How well do you know about IPCC?
IPCC S14 Timeline
How well do you know
about IPCC S14? - Quiz
Quiz Winner
Appreciation Message from CEO
Post Project Review
8-Focus Group
SOP, WP, WI Discussion
Change Management Survey
Page 4
IPCC S14 Project: Summary of Change Management Activity
6
7 8
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Training and Transferring Knowledge
Manpower 41 Operators + Maintenance + Supervisors
Training Roadmap
On the job training (OJT)
Evaluation (Pre-Test and Post-Test)
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On the Job Training
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mes
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IPCC INAUGURATION
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IPCC INAUGURATION
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Thank you