sebp-5034 installation and parts manualfiles.dozerwinchparts.com.s91817.gridserver.com/carco/...2...

1

INSTALLATION AND PARTS MANUAL

MODEL PA90VSFOR

CATERPILLAR D6R III and D6T

TABLE OF CONTENTS

General Safety Recomendations............................................................3Mounting Group.......................................................................................4Tractor Conversion Group....................................................................6Motor Lines Group...................................................................................8Control Group..........................................................................................9Motor Group .........................................................................................12Brake Valve ..........................................................................................13Winch Housing & Fairlead Group..........................................................14Output Planet Carrier Assembly............................................................16Inter Planet Carrier Assembly................................................................17Carrier Clutch Assembly........................................................................18Sprag Clutch Assembly..........................................................................19Brake Housing Assembly.......................................................................20Recommended Fastener Torque Chart.................................................22Mertric Conversion Chart .....................................................................23

.

MODEL NUMBER DESCRIPTION

Basic Winch Model

Motor TypeV= Variable

Displacement

OverallGear Ratio

255:1

PA90VS 255 V

LIT2369_R1 1/2008

Printed in U.S.A.

SEBP-5034

2

General Safety Recommendations Caterpillar D6R III & D6T

The hydraulics may only be operated or serviced independently by persons who are over the age of 18, are physically and mentally fi t, and have been instructed on how to operate and service hydraulic systems

CAUTION

Make sure the tractor is secured so that it cannot roll away and the engine switched off before starting ANY work on the hydraulic system.

CAUTIONWARNING! !

The hydraulic system may be under high pressure. It must therefore be depressurized as specifi ed in the operating instructions before starting any work on the hydraulic system.

CAUTIONWARNING! !

Hydraulic hose lines must be examined regularly. The hoses must be replaced if damaged or deformed and upon expiry of their service life. The hose lines must comply with technical specifi cations of the sup-plier.

CAUTIONWARNING! !

Some illustrations in this manual may show details or at-tachments which may be different from your winch. Also, some components may be removed for illustrative purpos-es.

Continuing product improvement may cause changes in your winch which may not be included in this manual. When a question arises regarding your winch or this man-ual, contact your nearest PACCAR dealer or the factory Service Department at 918-251-8511, Monday - Friday, 8:00 a.m. to 4:30 p.m. CST, or by Fax at 918-259-1575. Provide the complete winch model number and serial num-ber when making inquiries. The model and serial numbers are stamped into the winch housing on the upward facing surface near the forward most mounting fl ange.

PACCAR provides parts and service through a network of authorized dealers. Parts and service are not available di-rectly from the factory. For the name of your nearest deal-er, consult your local phone directory or call us at the phone number shown above.

Beware of injuries when attempting to locates leaks. Always use a piece of paper or cardboard for this purpose, never you hands. Fluid emerging under pressure may not be visible but can penetrate the skin and cause serious injuries which must treated by a medical professional without delay.

CAUTION

3

STUDS PRESENT IN TOP 4 HOLES ONLY

USE LOCKTITE #272 OR SIMILARTHREAD LOCKING PRODUCT

WINCH MOUNTING HOLES1"-8 UNC-2B, 16 PLCS

TRACTORCL

Mounting Group Caterpillar D6R III & D6T

USE LOCTITE #272 OR SIMILAR THREAD LOCKING PRODUCT

4

Mounting Group Caterpillar D6R III & D6T

Cleanliness is of utmost importance when working on hydraulic equipment. Contamination may cause dam-age to close tolerances of the hydraulic components which may result in erratic operation and reduced ser-vice life.

The winch weighs approximately 3,300 pounds (1,500 kg). Ensure your lifting equipment has the adequate capacity and use proper lifting techniques to eliminate the possibility of damage or injury.

CAUTIONWARNING! !

Fill the winch to the proper level with the recommend-ed oil BEFORE operating the winch. Component dam-age may occur if the winch is operated without oil.

CAUTIONWARNING! !INSTALLATION INSTRUCTIONS

NOTE: Mounting winch to tractor as the fi nal step will ease access to control group and tractor conversion group. In-stall complete control group p/n 63652, except direct winch connections, prior to installing winch base unit on tractor.

1. Ensure that mating surfaces of winch, adapter brackets, and tractor frame are free of paint, clean and smooth.

2. Secure left hand adapter (item 1) and right hand adapter (item 2) to winch with 10 capscrews (item 7) and washers (item 8); torque to 1363 ft-lbs.

3. Install studs (item 3) to top mounting holes in tractor frame on each side (use Loctite 272.)

4. Raise winch/ bracket assembly to tractor and secure with nuts (item 4,) washers (item 6,) and capscrews (item 5). DO NOT torque fasteners until all hardware of the mount-ing assembly is installed

5. Torque nuts (item 4) and capscrews (item 5) to 682 ft-lbs.

CAUTION

5

ITEM PART DESCRIPTION QTY1 103652 * LH MOUNTING BRACKET 12 103653 * RH MOUNTING BRACKET 13 119-0171 STUD, 1 - 8 UNC X 3.25 LONG 44 6V-8190 NUT, HEX 1 - 8 UNC GR 8 45 7X-0403 CAPSCREW, 1- 7 UNC X 2.25 GR 8 126 8T-5361 WASHER HARDENED 1.00 167 105261 * CAPSCREW, 1 - 8 UNC X 4.00 GR 8 108 7X-0533 WASHER HARDENED 1-1/4 10

* PACCAR Winch Division part number. Caterpillar part number not available at time of printing.

6

Tractor Conversion GroupCaterpillar D6R III & D6T

If Tractor is not equipped with ripper controls or pat blade:1. Replace existing studs (item 107) with longer (15.75-inch

long) studs provided with winch kit.

2. Add winch valve section (item 100) to top of valve stack.

3. Reinstall stack valve end-cap using existing nuts and washers

4. Install split-fl ange halves, bolts, and washers (items 101, 102, & 103) fi nger tight for safe-keeping until required for winch control group installation.

If Tractor is equipped with pat blade but not ripper controls:1. Replace existing studs (item 107) with longer (18.1-inch

long) studs provided with winch kit.

2. Add winch valve section (item 100) to top of valve stack.

3. Re-install stack valve end-cap using existing nuts and washers.

4. Install split-fl ange halves, bolts, and washers (items 101, 102, & 103) fi nger tight for safe-keeping until required for winch control group installation.

If Tractor is equipped with ripper controls and pat blade:1. Remove ripper control valve, ripper pilot control hoses,

ripper output hoses, and ripper adapter manifold (under fuel tank) from tractor.

2. Add winch stack valve section (item 100) to top of valve stack.


4. Install split fl ange halves, bolts, and washers (items 101,

If Tractor is equipped with ripper controls but no pat blade:NOTE: Ripper control valve may be removed or left in place at customer’s option. Removing ripper control valve will slightly reduce initial winch installation time. Leaving rip-per control valve in place will make subsequent conversion back to ripper much easier.

To install winch by removing ripper controls:1. Remove ripper control valve, ripper output hoses, and

ripper adapter manifold (under fuel tank) from tractor.

2. Add winch stack valve section (item 100) to top of valve stack in place of ripper valve.


4. Install split-fl ange halves, bolts, and washers (items 101, 102, 103) fi nger tight for safe keeping until required for winch control group installation.

To install winch leaving ripper controls in place:1. Remove ripper pilot control hoses, ripper control hoses,

and ripper adapter manifold (under fuel tank.)

2. Plug pilot control input ports and power output ports in ripper control valve with suitable high pressure plugs.

3. Replace existing studs (item 107) with longer (18.1-inch long) studs provided with winch kit.

4. Add winch stack valve section (item 100) to top of stack valve.


6. Install split fl ange halves, bolts, and washers (items 101, 102, & 103) fi nger tight for safe-keeping until required for winch control group installation.

NOTE: On initial startup, winch control and operation may be slow or unstable until air has been purged from the hy-draulic control circuits. Clearing all air from the system may require several minutes of operation. In extreme conditions it may be desirable to manually “bleed” the various hydraulic control connections

Cleanliness is of utmost importance when working on hydraulic equipment. Contamination may cause damage to close tolerances of the hydraulic components which may result in erratic operation and reduced service life.

CAUTION

7

Tractor Conversion GroupCaterpillar D6R III & D6T

100

102103

107 (if required)

101

ITEM # PART # DESCRIPTION QTY100 232-4854 CONTROL VALVE SECTION 1101 1P-5765 SPLIT-FLANGE HALF 4102 5S-7383 CAPSCREW, HEX HD 3/8 - 16 UNC X 1.75 GR 8 8103 8T-4896 WASHER, HARDENED 3/8 8107 166-7220 STUD 1/2 - 13 UNC X 18.1 LONG 3107 164-6174 STUD 1/2 - 13 UNC X 15.75 LONG 3

8

Motor Lines Group

ITEM PART DESCRIPTION QTY.1 1P-5766 SPLIT FLG, HALF 22 104319 * CAPSCREW, HEX HEAD 7/16 - 14 X 2-3/4 GD8 Z 43 8T-5360 WASHER, HARD 7/16 Z 44 1P-3703 D-RING, SPLIT FLG 36 6V-8637 ADAPTER, -12/-12 ORB-ORFS 17 106636 * HOSE, -16/-12 X 27.0 REEL-OUT 18 106637 * HOSE, -16/-12 X 20.5 REEL-IN 19 8W-6688 HOSE -4 X 26.0 MOTOR X PORT 110 152-9105 HOSE ASSY -6 X 27.0, DRUM CLUTCH 111 148-8354 ELBOW 45, -8/-8 ORB/ORFS 112 104200 * HOSE ASSY -8 ORFS X 20.5, MOTOR CASE DRAIN 116 32235 * RETAINING STRAP 218 148-8353 ELBOW 45, -6/-6 ORB/ORFS 119 148-8369 ADAPTER, 90 ELBOW ORS/ORB 1


8

10

7

9

1219 11 18

Use existing hardware here

4

4

2 3 41 9 12

6

10

9

Control Group Caterpillar D6R III & D6T

10


ITEM PART # DESCRIPTION QTY1 9B-0523 SPACER 3/4 OD X 1.00 LONG 22 7K-1181 TEE STRAP,BLACK 13 170-4891 WIRING HARNESS ASSY 2-PLUG 14 83481 * MANIFOLD & CARTRIDGE SUB-ASSY 15 226-6583 L-BRACKET ASSEMBLY 16 165-0107 WIRING HARNESS ASSY 4-PLUG 17 234-3422 HOSE ASSY -12 ORFS 90° X 53 LONG X -8 ORFS 18 234-3425 GUARD, REAR HYD ACCES 19 239-5235 BRACKET ASSY, HYD MANIFOLD 110 258-5488 HOSE ASSY -12 FLANGE 68° X 46.5 LONG X -16 FLANGE 211 126-0810 INDICATOR LIGHT 112 260-6479 CLIP-HALF USED WITH P/N 7G-3834 113 148-8336 ADAPTER, STRAIGHT -6 ORB X -6 ORFS 414 148-8340 ADAPTER, STRAIGHT -8 ORB X -8 ORFS 115 137-4398 CAPSCREW, BUTTON HD M6 1.0 X 25L STAINLESS 416 106580 * TEE -10 ORB X -12 ORFS X -12 ORFS 118 PA1P3702 * SEAL, CAT D-RING, -12 219 1P-3703 D-RING, SPLIT FLG 220 1S-0994 HOSE CLAMP, -8 HOSE 221 4P-7581 CLIP, USE WITH TIE-STRAP 123 5P-1075 WASHER, HARDENED 3/8 624 6V-0400 FLANGE HALF, HYDRAULIC PORT 825 7G-3832 GROMMET, 2-HOSE 126 7G-3834 CLIP-HALF, USED WITH P/N 260-6479 127 8T-4121 WASHER; M10 HARDENED 128 8T-4136 CAPSCREW, HEX HD M10 X 1.50 X 25L GR 10.9 329 8T-4184 CAPSCREW, HEX HD M12 X 1.75 X 45L GR 10.9 1630 8T-4195 CAPSCREW, HEX HD M10 X 1.50 X 30L GR 10.9 231 8T-4223 WASHER, HARDENED M12 1832 8T-4139 CAPSCREW, HEX HD M12 X 1.75 X 30L GR 10.9 233 106633 * CAPSCREW, HEX HD M10 X 1.50 X 60L GR 10.9 234 227-3179 HOSE ASSY, -16 FLANGE 110° X 22.9 LONG X -20 FLANGE 22° 135 226-3509 HOSE ASSY, -4 ORFS X 23 LONG X -4 ORFS 45° 136 106584 * HOSE ASSY, -6 ORFS X 16.5 LONG X -6 ORFS 45° 137 105828 * HOSE ASSY, -6 ORFS 90° X 17 LONG X -6 ORFS 138 228-7946 HOSE ASSY, -4 ORFS X 11.50 LONG X -4 ORFS 90° 139 228-7948 HOSE ASSY, -4 ORFS X 17.5 LONG X -4 ORFS 90° 140 106585 * HOSE ASSY, -6 ORFS X 57.25 LONG X -6 ORFS 45° 141 156-8018 HOSE ASSY, -6 ORFS 90° X 61 LONG X -6 ORFS 142 148-8326 ADAPTER, STRAIGHT -4 ORB X -4 ORFS 143 6V-9850 ELBOW, 90° -6 ORS X -6 ORFS SWIVEL NUT 144 6V-8627 ELBOW, 90° -6 ORB X -4 ORFS 245 148-8369 ELBOW, 90° -4 ORB X -4 ORFS 246 148-8378 ELBOW, 90° -6 ORB X -6 ORFS 147 4D-6466 CLIP, DOUBLE HOSE 9/16 148 4J-0520 O-RING, -219 N90 149 8M-4986 O-RING, -222 N70 150 4S-1936 CLIP, SINGLE HOSE 9/16 251 160-0766 CONTROL, JOYSTICK 152 164-9928 DECAL, LOCK IN LOW 153 164-9930 DECAL, CONTROL 1


FROM TOA WINCH SPOOL-IN IMPLEMENT VALVE MANIFOLDB WINCH SPOOL-OUT IMPLEMENT VALVE MANIFOLDC WINCH MANIFOLD DRAIN WINCH MANIFOLD CASE DRAIN LINED PILOT CONTROL WINCH SPOOL-IN WINCH PILOT VALVE IMPLEMENT VALVEE PILOT CONTROL WINCH SPOOL-OUT WINCH PILOT VALVE IMPLEMENT VALVEF PILOT CONTROL WINCH SPOOL-FREE WINCH PILOT VALVE WINCH MANIFOLDG PILOT SUPPLY MANIFOLD WINCH PILOT VALVE WINCH MANIFOLDH WINCH PILOT DRAIN WINCH PILOT VALVE TANKI WINCH PILOT SUPPLY BULKHEAD WINCH PILOT VALVEJ FLOAT BOOST DOZER PILOT VALVE VALVE END COVERK IMPLEMENT RETURN VALVE END COVER COOLER BYPASS

HOSE ROUTING INDEXDESCRIPTION

11


12

Motor Group Caterpillar D6R III & D6T

PART NO DESCRIPTION QTY ITEM PART NO DESCRIPTION QTY103030 * HYD MOTOR for D6R III 1 12 148-8432 TEE 1107073 * HYD MOTOR for D6T 1 13 152-8369 HOSE ASSY 1

2 4S-5898 O-RING 1 14 148-8369 ADAPTER, 90° ELBOW ORS/ORB 23 103249 * CAPSCREW (5/8 - 11 X 1-3/4 G8 Z) 2 15 152-8368 HOSE -4 ORFS X 14 14 102423 * LOCKWASHER (5/8) 2 16 105263 * ADAPTER, ORB/ORFS 15 4F-7391 O-RING 2 17 6V-9830 CAP 17 3J-4567 CAPSCREW (7/16 -14 X 3 G8 S Hd) 4 18 150-3033 ELBOW 45° 18 126-0824 ADAPTER BLOCK 1 19 6V-9828 CAP 19 29679 * SHIPPING COVER 1 20 148-8336 ADAPTER, ORFS/ORB 110 102985 * GASKET, -16 (1.0") 1 21 6V-9850 ELBOW, 90° ORS SWIVEL NUT 111 8C-6877 CAPSCREW (7/16 - 14 X 1-3/4 G8 Z) 4 22 6V-9829 CAP 1

1


13

Brake Valve Caterpillar D6R III & D6T

1212

8 2 1010 7 4

5

1515

1313

1616

1414

6

1111

1212

3

222212121

9

2020

1919

1212

6

8 2 1010 7 4

5

1515

1313

1111

1212

3

222212121

9

2020

1919

D6T

D6R III

ITEM NO. PART NO DESCRIPTION D6R III D6T-- 126-2864 BRAKE VALVE ASSY 1 ---- 83577 * BRAKE VALVE ASSY -- 11 126-2467 BRAKE VALVE HOUSING 1 12 242-7228 VALVE SPRING RETAINER 1 13 296-4278 PLUG, SPRING RETAINER 1 14 9S-8008 PLUG 1 15 126-0819 SPOOL, LOW PRESSURE 1 16 126-2454 STOP, SPOOL 1 17 7M-8485 O-RING 1 18 242-7226 CHECK VALVE POPPET 1 19 126-2453 PILOT ORIFICE 1 110 126-0817 CHECK VALVE SPRING 1 111 242-7227 DIE SPRING 1 112 3D-2824 O-RING 2 213 4J-5268 O-RING 1 114 24194 * O-RING -- 115 126-3349 BACK-UP RING 1 116 24196 * BACK-UP RING -- 119 155-3624 HEX HEAD PLUG (-4SAE) 1 120 25403 * SHIPPING PLUG HYD 1 121 75288 * SHIPPING PLUG 1 122 8J-7269 SHIM, VALVE SPRING 1 1

QTY


14

WINCH HOUSING AND FAIRLEAD GROUPSPA90VS

ITE M NO. P AR T NO. DE S C R IP TION QTY .

101 102795 * W INC H HOUS ING 1

102 102782 * C AB LE DR UM 1

103 110-8366 B E AR ING C ONE 2

104 110-8368 B E AR ING C UP 2

105 126-0772 OIL S E AL 2

106 102791 * R ING G E AR 1

107 1A-1460 C AP S C R E W (1/2 -13 X 2, G D8 Z) 12

108 7X-0325 C AP S C R E W (1/2 -13 X 21/2, G D8, Z) 8

109 1K -6705 C AP S C R E W (1/2 - 13 X 1/2, G D8 Z) 1

110 8T -4223 W AS HE R , HAR D (1/2) 44

111 63235 * S HIM P AC K 1

112 103183 * OUT P UT S UN G E AR 1

113 102801 * R E T AINING R ING 1

114 82922 * OUT P UT P LANE T C AR R IE R AS S E MB LY (R E F E R T O P AG E 16) 1

115 103185 * E ND C OV E R 1

116 4H-6730 O-R ING 1

117 148-8407 P LUG 1

118 126-0778 MAG NE T IC DR AIN P LUG 1

119 126-3230 F ILL-V E NT P LUG 1

120 6U-1989 R E LIE F V ALV E /V E NT 1

121 102206 * B US HING 2

122 102209 * R E T AINING R ING 2

123 106171 * MOT OR C OV E R 1

124 5P -2566 C AP S C R E W (1/2 - 13 X 1-1/2, G D8 Z) 14

125 8T -4223 W AS HE R , HAR D (1/2) 14

201 81845 * INT E R ME DIAT E P LANE T C AR R IE R AS S E MB LY (R E F E R T O P AG E 17) 1

202 103029 * R E T AINING R ING 1

203 102797 * T HR US T R ING 1

204 231-4084 T HR US T W AS HE R 1

205 231-4088 NE E DLE R OLLE R B E AR ING 1

206 102784 * INT E R ME DIAT E S UN G E AR 1

207 102802 * G E AR ADAP T E R 1

208 1K -6995 R E T AINING R ING 2

209 82920 * C AR R IE R C LUT C H AS S E MB LY - 212:1 R AT IO (R E F E R T O P AG E 18) 1

209 82924 * C AR R IE R C LUT C H AS S E MB LY - 255:1 R AT IO (R E F E R T O P AG E 18)

210 231-4087 T HR US T W AS HE R 1

211 231-4085 NE E DLE R OLLE R B E AR ING 1

212 102790 * T HR US T R AC E 1

213 103015 * P R IMAR Y S UN G E AR - 255:1 R AT IO 1

213 102783 * P R IMAR Y S UN G E AR - 212:1 R AT IO 1

300 82921 * B R AK E HOUS ING AS S E MB LY (R E F E R T O P AG E 20) 1

400 81716 * S P R AG C LUT C H AS S E MB LY (R E F E R T O P AG E 19) 1

500 --- HY DR AULIC MOT OR G R OUP (R E F E R T O INS T ALLAT ION G UIDE F OR S P E C IF IC T R AC T OR US AG E ) 1

701 102628 * DR AW B AR P IN (NOT S HOW N) 1

702 3B -5320 C OT T E R P IN (NOT S HOW N) 2

* P AC C AR W inch Divis ion part number. C aterpillar part number not available at time of printing.

3-R OL L E R 4-R OL L E R

601 126-0836 V E R T IC AL R OLLE R 2 2

602 126-0835 V E R T IC AL S HAF T AS S E MB LY 2 2

603 126-0794 B US HING 6 8

604 102793 * HOR IZONT AL R OLLE R 1 2

605 102792 * HOR IZONT AL S HAF T AS S E MB LY 1 2

606 4L-6454 C AP S C R E W (3/8 - 16 X 21 IN., G D8, HE X HD) 3 4

607 8T -4896 W AS HE R , HAR D (3/8) 3 4

608 126-0806 W AS HE R , HAR D (2 IN.) 6 8

609 3B -8489 G R E AS E F IT T ING 6 8

--- 63433 * 4T H R OLLE R G R OUP (INC LUDE S IT E MS 603 - 609 NE E DE D F OR ONE C OMP LE T E R OLLE R INS T ALLAT ION) OP T . ---


QTY .

ITE M NO. P AR T NO. DE S C R IP TION

15

WINCH HOUSING AND FAIRLEAD GROUPSPA90VS

16

OUTPUT PLANET CARRIER ASSEMBLYPA90VS


-- 82922 * OUT P UT P LANE T C AR R IE R AS S E MB LY 1

1 126-7135 OUT P UT P LANE T C AR R IE R 1

2 231-2228 P LANE T G E AR 3

3 126-0786 P LANE T P IN 3

4 126-0785 R OLLE R 120

5 126-0779 B E AR ING S P AC E R 3

6 126-0784 T HR US T W AS HE R 6

7 4H-4737 R OLL P IN 1

8 126-0783 R E T AINING R ING 1

9 102807 * DR UM S HAF T 1



17

INTERMEDIATE PLANET CARRIER ASSEMBLYPA90VS


-- 81845 * INT E R ME DIAT E P LANE T C AR R IE R AS S E MB LY 1

15 23584 * S P IR OL P IN 3

16 25602 * P LANE T C AR R IE R 1

17 129-7311 P LANE T G E AR 3

18 25613 * P LANE T G E AR S HAF T 3

19 126-2459 R OLLE R B E AR ING 6

20 129-7313 B E AR ING S P AC E R 3

21 6V -6762 T HR US T W AS HE R 6

38 25638 * OUT P UT S P AC E R 1


16

2117

1920

1518

38

18

CARRIER CLUTCH ASSEMBLYPA90VS

-- CARRIER CLUTCH ASSEMBLY 82924 * 231-2242 11 CARRIER CLUTCH 103187 * 231-2243 12 PLANET GEAR 129-7305 231-2244 33 PLANET GEAR SHAFT 34 ROLLING BEARING 35 BEARING RACE 66 ROLL PIN 37 BRAKE PLATE 78 FRICTION DISC 69 WAVE SPRING 510 THRUST RING 111 RETAINING RING 1

* PACCAR Winch Division part number. Caterpillar part number not available at time of printing

QTY.DESCRIPTIONITEM NO.

129-7306129-7286129-7307

212:1 RATIO PART NO.

255:1 RATIO PART NO.

231-2246119-1534

126-0822161-6434161-6435231-2245

19

SPRAG CLUTCH ASSEMBLYPA90VS

4954

51

51

52

5253

5350

55


--- 81716 * S P R AG C LUT C H AS S E MB LY 1

49 NS S OUT E R B R AK E R AC E 1

50 NS S INNE R B R AK E R AC E 1

51 126-0802 S P R AG B E AR ING 2

52 119-1572 T HR US T B E AR ING 2

53 6V -7700 R E T AINING R ING 2

54 NS S S P R AG C LUT C H 1



20

BRAKE HOUSING ASSEMBLYPA90VS


--- 82921 * B R AK E HOUS ING AS S E MB LY 1

1 102781 * B R AK E HOUS ING 1

2 102785 * P R E S S UR E P LAT E 1

3 3E -4210 S E AL 1

4 129-7321 F R IC T ION DIS C 7

5 203-6623 B R AK E DIS C 8

6 270-5167 MOT OR S UP P OR T 1

7 21908 * C AP S C R E W (1/2 - 13 X 11/2, G D8, HE X S OC K E T HD) 4

8 129-7294 O-R ING 1

9 6J -5541 B AC K -UP R ING 1

10 102788 * C LUT C H P IS T ON 1

11 102789 * S E AL R ING 1

12 103013 * S P R ING 16

13 103014 * S P R ING 4

14 102787 * S P R ING S P AC E R 1

15 102786 * S P R ING P UC K 6

16 31603 * O-R ING 2

17 70142 * O-R ING 1

18 103016 * R E T AINING R ING 1


21

BRAKE HOUSING ASSEMBLYPA90VS

22

RECOMMENDED FASTENER TORQUE

Higher or lower torque values for special applications will be specifi ed; such as the use of spanner nuts, nuts on shaft ends, jam nuts and where distortion of parts or gaskets is critical.

Lubricated torque values based on use of SAE 30wt engine oil applied to threads and face of bolt or nut.

Avoid using thread lubricants as the applied torque may vary by 10 - 40%, depending upon the product used.

Dry Lubed Dry Lubed Dry Lubed Dry Lubed

Torque (LB-FT)Grade 5 Grade 8

1/4 2028

5/16

3/8

18241624

7/16

1/2

9/16

5/8

8 6 12 9

17 13 24 18

45 35

70 50

2331

50 35

80

110 80 150 110

1105575

150 115 210 160

1420132012181118

265 200

Torque (LB-FT)Grade 5 Grade 8

380 280

7/8 914 420 325 600 450

3/4 1016

680

1 1/8 712 790 590 1290 970

1 814 640

712 1120 835

910485

1460

1820 1360

1 3/8 612 1460 1095 2385 1790

1 1/4

3160 2370

Q

Bolt Dia.Inches

Thds PerInch

Bolt Dia.Inches

Thds PerInch

1 1/2 612 1940

To convert lb•ft to kg•m, multiply lb•ft value by 0.1383.

inches (in.) X 25.4 = millimeters (mm) millimeters (mm) X 0.3937 = inches (in.)feet (ft.) X 0.3048 = meters (m) meters (m) X 3.281 = feet (ft.)miles (mi.) X 1.6093 = kilometers (km) kilometers (km) X 0.6214 = miles (mi.)

inches 2 (sq.in.) X 645.15 = millimeters 2 (mm 2) millimeters 2 (mm 2) X 0.000155 = inches 2 (sq.in.)feet2 (sq.ft.) X 0.0929 = meters 2 (m 2) meters 2 (m 2) X 10.764 = feet 2 (sq.ft.)

inches 3 (cu.in.) X 0.01639 = liters (l) liters (l) X 61.024 = inches 3 (cu.in.)quarts (qts.) X 0.94635 = liters (l) liters (l) X 1.0567 = quarts (qts.)gallons (gal.) X 3.7854 = liters (l) liters (l) X 0.2642 = gallon (gal.)inches 3 (cu.in.) X 16.39 = centimeters 3 (cc) centimeters3 (cc) X 0.06102 = inches 3 (cu.in.)feet3 (cu.ft.) X 28.317 = liters (l) liters (l) X 0.03531 = feet 3 (cu.ft.)feet3 (cu.ft.) X 0.02832 = meters 3 (m 3) meters3 (m3) X 35.315 = feet 3 (cu.ft.)fluid ounce (fl.oz.) X 29.57 = millileters (ml) milliliters (ml) X 0.03381 = fluid ounce (fl.oz.)

ounces (oz.) X 28.35 = grams (g) grams (g) X 0.03527 = ounces (oz.)pounds (lbs.) X 0.4536 = kilograms (kg) kilograms (kg) X 2.2046 = pounds (lbs.)tons (2000 lbs.) X 907.18 = kilograms (kg) kilograms (kg) X 0.001102 = tons (2000 lbs.)tons (2000 lbs.) X 0.90718 = metric tons (t) metric tons (t) X 1.1023 = tons (2000 lbs.)tons (long) (2240 lbs.) X 1013.05 = kilograms (kg) kilograms (kg) X 0.000984 = tons (long) (2240 lbs.)

inches Hg (60 oF) X 3600 = kilopascals (kPa) kilopascals (kPa) X 0.2961 = inches Hg (60 oF)pounds/sq.in. (PSI) X 6.895 = kilopascals (kPa) kilopascals (kPa) X 0.145 = pounds/sq.in. (PSI)pounds/sq.in. (PSI) X 0.0703 = kilograms/sq.cm. (kg/cm 2) kilograms/sq.cm. (kg/cm2) X 14.22 = pounds/sq.in. (PSI)pounds/sq.in. (PSI) X 0.069 = bars bars X 14.5 = pounds/sq.in. (PSI)inches H 2O (60 oF) X 0.2488 = kilopascals (kPa) kilopascals (kPa) X 4.0193 = inches H 2O (60 oF)bars X 100 = kilopascals (kPa) kilopascals (kPa) X 0.01 = bars

horsepower (hp) X 0.746 = kilowatts (kW) kilowatts (kW) X 1.34 = horsepower (hp)ft.-lbs./min. X 0.0226 = watts (W) watts (W) X 44.25 = ft.-lbs./min.

pound-inches (in.-lbs.) X 0.11298 = newton-meters (N-m) newton-meters (N-m) X 8.851 = pound-inches (in.lbs.)pound-feet (ft.-lbs.) X 1.3558 = newton-meters (N-m) newton-meters (N-m) X 0.7376 = pound-feet (ft.-lbs.)pound-feet (ft.-lbs.) X .1383 = kilograms/meter (kg-m) kilogram/meter (kg-m) X 7.233 = pound-feet (ft.-lbs.)

miles/hour (m/h) X 0.11298 = kilometers/hour (km/hr) kilometers/hour (km/hr) X 0.6214 = miles/hour (m/h)feet/second (ft./sec.) X 0.3048 = meter/second (m/s) meters/second (m/s) X 3.281 = feet/second (ft./sec.)feet/minute (ft./min.) X 0.3048 = meter/minute (m/min) meters/minute (m/min) X 3.281 = feet/minute (ft./min.)

mega (M) = 1,000,000 or 10 deci (d) = 0.1 or 10 -1

kilo (k) = 1,000 or 10 3 centi (c) = 0.01 or 10 -2

hecto (h) = 100 or 10 2 milli (m) = 0.001 or 10 -3

deka (da) = 10 or 10 1 micro (m) = 0.000.001 or 10 -6

oCelsius = 0.556 ( oF - 32) oFahrenheit = (1.8 oC) + 32

COMMON METRIC PREFIXES

TEMPERATURE

POWER

TORQUE

VELOCITY

VOLUME

MASS

PRESSURE

METRIC CONVERSION TABLE

LINEAR

AREA

English to Metric Metric to English

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