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Second International

Technology Forum March 23rd - 25th, 2015

Andreas Kindelbacher CEO First Surface GmbH

FIRST SURFACE Oberflachentechnik GmbH

..

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Introduction The MMP TECHNOLOGY

>> MMP (Micro-Machining Process), developed by BinC Industries,

is the only surface finishing technique of its kind in the world.

MMP combines a unique formulation of proprietary MicroTools with

confidential mechanical, physical, and catalyst technologies

developed in-house by BinC <<

Medical Tooling

Luxury Aerospace

+++

Transmission

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Introduction The MMPTECHNOLOGY - Evolution

History • 1995 BESTinCLASS SA, registered • 2002 BESTinCLASS industrialized the MMPTECHNOLOGY • 2002 Saint-Priest (F) first industrial facility • 2005 Genolier (CH) world headquarter • 2007 Richemont Group purchased majority share of BinC • 2012 4 Joint Venture • 2014 Fission BinC Luxury / BinC Industries Joint Ventures • North America (MicroTek) • England (First Surface UK) • China (Bridge Fine Works) • Germany (First Surface D) • India (INFINI Precision Ltd.)

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x

y

Profile

Amplificator Guideline

Calculator

Tip

Profilometer

Screen

The MMP Surface Study Measuring of the roughness

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The MMP Surface Study Filtering of the roughness

Primary

profile

1st order defects Form

2nd order defects Waviness

3rd and 4th order defects Primary and

Secondary

Roughness

Raw surface

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The MMP Surface Study Basics

Form

Waviness

Primary Roughness

Secondary Roughness

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The MMP Treatment Eliminate 4th order defect

~ 100µm

apply MicroTools which are aggregated

to simulate High Frequency Range

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The MMP Treatment Eliminate 3rd order defect

apply MicroTools which are aggregated

to simulate Medium Frequency Range

~ 100µm

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The MMP Treatment Eliminate 2nd order defect

apply MicroTools which are aggregated to simulate Low Frequency Range

~ 100µm

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The MMP Treatment Final result

Result = Form (with Form error)

~ 100µm

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Elimination of the secondary roughness :

Shiny effect

Elimination of the primary roughness

Elimination of the waviness:

Gloss aspect

Total elimination of the roughness :

Mirror like surface

AESTHETICAL

FUNCTION

TECHNICAL

FUNCTION

The MMP applications For Super finished Parts

Rz = 5,00 filter:

Rz = 3,00 filter:

Rz = 1,00 filter:

Rz < 0,10 filter:

Rz = 10,00

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The Process Validation The way to production Te

ch

nic

al V

alid

ati

on

Trials Customer

1 to 5 Patterns

NO

YES

MMP

Fixture Prototype

Ind

ustr

ial V

alid

ati

on

Pro

du

cti

on

NO

YES

MMP

Target Quantity

NO

YES

Inspection Customer

Fixture Production

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• Standard and hardened steels & Alloys • Carbides – Tungsten, Silicon • Titanium, Titanium-Aluminide • High Temp alloys (Inconel, HAST-X,MAR-M) • Precious Metals (gold, platinum) • Ceramics (Zirconia, Alumina, etc.) • Thin layer deposits (PVD, CVD) • Plastic …..

Material Compatibility

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• Bore diameter: min. 0.5 mm • Blind bores: homogeneous surface max. 1xD • Through bores: homogeneous max. 4xD • Standard machine capacity: D = 450mm • Individual machine capacity: D = 800mm • Batch process • For new projects validation necessary

Limits Limits of the MMP TECHNOLOGY ®

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The MMP Business Model A 3-Pillar-Model

MMP

Service Licenses R&D MMP treatment

at one of the several global processing facilities

Development of custom solutions for specific customer needs

Development of new Micro-Tools

Industrial process optimization

Sales of licenses and consumables

Technical support service

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Samples Various markets

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Samples Optimization Cutting Edge

Target: Increase of life time and performance for machining of titanium

Result: Increase of life time x 2,5 Speed and feed + 25% („Investigations on turning Ti-6Al-4V titanium alloy using super-finished tool edge geometry generated by micro-machining process (MMP)”

TechSolve, Inc., USA / Jiaotong University , PRC)

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Samples Airfoil milled

Pos. raw MMP

Extra 1 1,138 0,028

Extra 2 1,255 0,030

Extra 3 0,723 0,031

Extra 4 0,796 0,027

Intra 1 1,579 0,040

Intra 2 1,631 0,034

Intra 3 0,943 0,033

Intra 4 0,878 0,032

Veine 1 0,428 0,030

Veine 2 0,548 0,034

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Samples Blade (AM)

Material removal 60µm

Ra 0.08µm Ra 8.2 µm

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Samples Compressor Blade / Swirrler (AM)

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Samples Stator Ring (AM)

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AdaM Project Vane Cluster (AM)

Air Foils Ra 0,6

Treatment 24 h

Cost 100% Keep Details Quality Base

Air Foils Ra 0,06

Treatment 66 h

Cost 275% Keep Details Quality Base

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• MMP is “High Precision Surface Engineering”

• Access to shape and dimensional details

• Selective preservation of surface micro-structure

• Improvement of surfaces performance :

lifetime friction corrosion

• Reduction in lead-times

• Reduction of costs

Summary MMP Benefits

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Thank you for your attention

Andreas Kindelbacher CEO First Surface GmbH