Energy Divisionhttp://energy.tycoelectronics.com

Tools & Equipment.

• Accessories for the Installation of Heat Shrinkable and Cold Applied Products

• Cable Screen - Semi Con Stripping Tool

Section 11:

Accessories for the installation of heat-shrinkable products for the electrical power industry

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FH-1630 Torch Assembly

Torch handle with holder and shutoff valvefor use on all FH 1630-S nozzles, -PIE regulators and hoses.

Nozzle connection thread: R3/8'', rightHose connection thread: R3/8'', left

Torch handle with holder and shutoff valveand pilot/full flame lever for all FH 1630-Snozzles, -PIE regulators and hoses.

Nozzle connection thread: R3/8'', rightHose connection thread: R3/8'', left

The FH 1630 torch assembly for rapid installation of heat-shrinkable materials offersmaximum burning efficiency and the best available balance of surface preheat. All system components are fully compatible.

FH-1630-S-HNZTorch handle

FH-1630-S-HSZTorch handle

Nozzles for FH-1630-S handles Nozzle Gas Ø consumption(mm) max (kg/h)

FH 1630-S-BN28 28 0,46FH 1630-S-BN38 38 0,90FH 1630-S-BN50 50 2,00FH 1630-S-PN17 17 0,24(for plumbing)

Torch box of red enamelled galvanized steel, three nozzles BN28, BN38, and PN17, onetorch handle HSZ, one constant pressureregulator R1, one automatic cut-off valveCV, one 5 m high pressure hose SW5.Weight: 4.8 kgSize: 450 x 210 x 74 mm

Torch box of red enamelled galvanized steel.Size: 450 x 210 x 74 mm

FH-1630-S-MC10Torch box with content

FH-1630-S-MCTorch box, empty

FH-1630-S-TS1Torch Assembly (Mini)

One nozzle BN38, one torch handle HSZ andone 5 m high pressure hose SW5 packed ina poly bag.

FH-1630-S-BH20Compact gas bottle

This highly portable lightweight gas bottle is supplied complete with a robust carryinghook and a stand for the work bench ordesk top. The bottle and stand are finishedin red enamel and the unfilled bottle weighsonly 1.45 kg.Capacity: 0.425 kg

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FH-1630-PIETorch handle

Torch handle with Piezo automatic ignition.Gas flow with pressed trigger only.Nozzle connection: bayonet sockingHose connection thread R3/8'', left

Nozzle Gas Ø consumption(mm) max (kg/h)

FH 1630-PIE-BN28 28 0,46FH 1630-PIE-BN38 38 0,90FH 1630-PIE-BN50 50 2,00FH 1630-PIE-PN18 18 0,24(for plumbing)

Nozzles for FH-1630-PIE handle

Constant pressure regulator for all FH-1630 hoses

Applicable on propane gas tanks with acapacity of 5 kg to 11 kg.

Gas flow: max 6 kg/hConstant pressure: 2 bar

The constant pressure regulator screwconnections are compatible with all FH-1630high pressure hoses.

Hose connection Gas bottlethread connection thread

FH 1630-PIE-R1 R3/8''LH W21.8 x 1/14''LH DIN/CombiFH 1630-PIE-R2 R3/8''LH W20 x 1/14''LH POLFH 1630-PIE-R3 R3/8''LH W20 x 1/14''LH SHELL

High pressure hoses for all FH-1630 handles

Fitted with screw connections for all FH-1630 constant pressure regulators and torch handles.

Internal diameter: 4 mmConnection threads: R3/8'' LHColour: orange

FH-1630-PIE-SW4 4 m lengthFH-1630-PIE-SW5 5 m lengthFH-1630-PIE-SW10 10 m length

FH-1630-PIE-CVAutomatic cut-off valve

The automatic cut-off valve is fitted betweenthe hose and the constant pressure regula-tor and cuts off the gas supply in the eventof damage to the hose or torch handle.

Connection threads: R3/8'' LH

FH-1630-PIE-LGSSafety valve

The safety valve is a combination of FH-1630-PIE-R1 and FH-1630-CV, including an automatic gas leakage device.Max. hose length: 10 m

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The snap-fitting torch holder enables thetorch to be put aside in a convenient cleanand safe position during installation work inthe field.Galvanized steel.

Nominal diameterof fixing ring (mm)

FH-1630-TH229 229FH-1630-TH300 300

Torch holder

IT-1000-001Tool Kit for cable installation

The IT-1000-002 cable vice for fast and easyinstallation of joints and the repair of cables.An adaptor is included which enables thecable vice to be used for the installation ofterminations.

Suitable for field installation and for work-shop use. When fixed to a work bench, theupper part with the clamps can be usedwithout the legs.

Cable vice for the installation of joints andthe repair of cables.

IT-1000-002Cable Vice

Overall diameter Length, Width Height of Height Weightof cable adjustable of legs upper part, (total), (total)

adjustable adjustable(mm) (mm) (mm) (mm) (mm) (kg)15 – 100 700 – 1210 800 450 – 580 1010 – 1140 11.5

A compact and comprehensive kit for theinstallation of cable accessories, joints, terminations, etc.

Adaptor and clamp for the installation ofterminations.

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IT-1000-010Diameter Tape

IT-1000-019Installation Tool for MechanicalConnectors

EXRM-0305Screen Removal Tool

For bonded screens on sector shaped conductors packed in a strong plastic bag.

Spare blade: EXRM-0306

EXRM-0946Screen Removal Tool

For bonded screens on round conductorsincl. 1 spare blade and key, packed in astrong card board box.

Spare blade: EXRM-0946-1

EXRM-1004Insulation Removal Tool

For the removal of paper insulation.

Individual Tools & Accessories

This tool avoids the cable cores being overbend during installation of mechanicalconnectors.

Application diameter range: 15 – 60 mmLength of handle: 205 mm

IT-1000-013Screen & Insulation Removal Tool

For bonded screens on HV cables.1 spare blade for screens: EXRM-0982-S1 spare blade for insulation: EXRM-0982-I-35

For further details, contact your local TycoElectronics sales engineer.

Total length: 2 m

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All of the above information, including drawings, illustrations and graphic designs, reflects our present understanding and is to the best of our knowledge and belief correct and reliable. Users, however, should independentlyevaluate the suitability of each product for the desired application. Under no circumstances does this constitute an assurance of any particular quality or performance. Such an assurance is only provided in the context of our product specifications or explicit contractual arrangements. Our liability for these products is set forth in our standard terms and conditions of sale.AMP, Dulmison, Hellstern, Raychem, and SIMEL are trademarks of Tyco International Ltd.

Tyco Electronics Raychem GmbHEnergy DivisionHaidgraben 6, 85521 Ottobrunn/Munich, GermanyPhone: ++49-89-6089-0, Fax: ++49-89-6096345

ArgentinaPhone: ++54-11-4733 2277Fax: ++54-11-4733 2267AustraliaPhone: ++61-2-4390 1111Fax: ++61-2-4353 2497BrazilPhone: ++55-11-861 1311Fax: ++55-11-861 1862

CanadaPhone: ++1-905-475 6222Fax: ++1-905-470-4453FrancePhone: ++33-3-80583200Fax: ++33-3-80341015MexicoPhone: ++52-5-729 0405Fax: ++52-5-361-8545

ThailandPhone: ++66-2-7394026 - 32Fax: ++66-2-3260563 - 64United States of AmericaPhone: ++1-800-327-6996Fax: ++1-800-527-8350

EXRM-0607Cable Knife

EXRM-0764Insulation stripping string

EXRM-0945-0.4Safety Bottle

EXRM-0945-1.0Saftety Bottle

For cleaning solvents, empty.Material: AluminumContent: 0.4 litre

Content: 1.0 litre

Insulation stripping string for plastic insulated cables.

Length: 2 m

Total length: 175 mm

EPPA-001Cleaning Tissue

A special type of cellulose paper impregna-ted with isopropyl alcohol. Cleaning tissuescan be used to clean and degrease the surface of metal, plastic, rubber, etc. components before the installation of heat-shrinkable products. Supplied in individual sachets.

Size: 195 x 135 mm, folded to 50 x 35 mm

EXRM.1228-19Hexagon Insert Socket

Extra long hexagon insert socket wrench,used for the installation of RICS-adaptors.

Insert socket size: 19 mm

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Stripping tool for extruded and bonded cable screens and primary insulation for cable diameters from 35.0 to 93.5 mmIT 1000-013-1

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Locating hole for blade

Handle to adjust spindle to cable diameter

Blade A for removing primary insulation

Setting screw to adjust cutting depth ofblade to remove primary insulation

Locking screw for blade A

Adjustable rollers (2 positions)

Blade B for removingbonded cable screens

Locking screw for blade B

Setting screw to adjust cutting depth of blade and chamferthe insulation at screen transition

Fixed handle

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Notes:

The tool is supplied with blades packed separately in the case.

The cable must be aligned at right angles tothe stripper tool.

Apply a thin layer of silicon lubricant to thebonded screen for easy movement.

The tool should be operated only by peopletrained in handling this type of tool.

The cable must be handled in accordancewith the manufacturer's instructions.

Loosen locking screw toadjust blade to desired cutting depth.

The stripping blade isadjustable.

Coarse adjustment: Remove locking screw and reposition blade.

Fine adjustment: Loosenlocking screw to adjustblade to desired cuttingdepth via the setting screw.

Adjust rollers to cablediameter until they are incontact with the bondedscreen.

For cable diameter:Max. 93.5 mmMin. 35.0 mm

A

B

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Tyco Electronics Raychem GmbHEnergy DivisionHaidgraben 6, 85521 Ottobrunn/Munich, GermanyPhone: ++49-89-6089-0, Fax: ++49-89-6096345

ArgentinaPhone: ++54-11-4733 2277Fax: ++54-11-4733 2267AustraliaPhone: ++61-2-4390 1111Fax: ++61-2-4353 2497BrazilPhone: ++55-11-3611 1862Fax: ++55-11-3611 2457

CanadaPhone: ++1-905-475 6222Fax: ++1-905-470-4453FrancePhone: ++33-3-80583200Fax: ++33-3-80341015MexicoPhone: ++52-5-729 0405Fax: ++52-5-361-8545

ThailandPhone: ++66-2-7394026 - 32Fax: ++66-2-3260563 - 64United States of AmericaPhone: ++1-800-327-6996Fax: ++1-800-527-8350United KingdomPhone: ++44-1772-325400Fax: ++44-1772-726276

All of the above information, including drawings, illustrations and graphic designs, reflects our present understanding and is to the best of our knowledge and belief correct andreliable. Users, however, should independently evaluate the suitability of each product for the desired application. Under no circumstances does this constitute an assurance ofany particular quality or performance. Such an assurance is only provided in the context of our product specifications or explicit contractual arrangements. Our liability for theseproducts is set forth in our standard terms and conditions of sale. ALR, AMP, AXICOM, B&H, Bowthorpe EMP, Critchley, Crompton, Dorman Smith, Dulmison, Guro, Hellstern, La Prairie, Morlynn, Raychem, and SIMEL are trademarks.

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