sedm corp ppt 2019 4 jan 20 - sekisui...
TRANSCRIPT
The Way ForwardThe Way Forward
Welcome to
Company Profile
Date : 5 JAN 2010 Verson:01
Dipti Lal Judge Mal Pvt Ltd
Business Structure
30%
70%
AutomotiveHome app
Business Transfer
SEKISUI Capital Infusion
How the Journey began:How the Journey began:
Sekisui Chemical
Sekisui TechnoMolding
High PerformancePlastics Company
Sekisui DLJM Molding Pvt. Ltd.Sekisui Chemical : 51%
DLJM Pvt. Ltd. : 49%
Incorporation Date : 1st August 2011
Plant Location : Greater Noida, U.P.
Tapukara ( Bhiwadi), Rajasthan.Chennai, T.N. , Gujarat.
Employees strength : 950
Sekisui Chemical Co., Ltd. - Overview
Bumper
Adhesive tape for fixing side-braid, emblem, and other outer parts
Compound forweather strip
Radiator grillForming agent for under body coating
Foam forwheelhouse cover
Light weightinterior liner base,deck side trim
Masking tape(for painting process)
Adhesive tape forfixing interior parts(Ultra Low VOC)
Adhesive tape fordoor lock
WindshieldCover
Globe boxConsole box
Rear trim
High Performance Plastics Company
Foam Div.
Interlayer Film Div.
Industrial Tape Div.
Specialty Chemicals Div.
Sekisui Techno Molding Co. Ltd.
(Group Company)
Automotive Materials BU Group
Polyolefin foamed plastics
Interlayer film for laminated glass
PVC CompoundFunctional micro particles
Adhesive tape products
Injection molding products
Interlayer Film for Laminated glass
Sekisui DLJM Molding Pvt Ltd.
R&D InstituteAdvanced Business Planning Dept.
Sekisui Chemical High Performance Plastic Co.
Established : 1962Annual Turnover: 120 Mn.USD
Aichi Plant Tochigi Plant Mie Plant
Technologies : Gas Injection Metal Replacement Foam Injection Vibration Welding Sandwich Molding In Mold Decoration
M/C tonnage: 350T to 3000T
Sekisui Techno Moulding Co. Ltd.- Japan
Indonesia
Sekisui Techno Molding: Automotive Product
Established : 1984Annual Turnover: 65 Mil. USD [425 Cr INR]
Tapukara Plant Tronica Plant
Area : 8500 Sq. Mtrs Covered Area: 7500 SQM Set up in 2008 10 Inj. M/c. Blow Moulding- 40 Ltr. Assy. Lines for Semi-
Finished and FG. Hot Plate Spin Welding
Noida-Phase II
Area : 9400 Sq. Mtrs Covered Area: 5250 SQM Set up in 1997 26 Inj. M/c. PU Paint Shop Tool Room Assy. Lines for SF & FG Printing Technologies Hot Stamping , etc.
Area : 4600 Sq. Mtrs Covered Area: 2184
SQM Set up in 2009 31 Inj. M/c. 3 Blow Moulding. Assy. Lines Hot Stamping Maint. Tool Room
Noida Sec 85
Area : 2100 Sq. Mtrs Covered Area: 1450
SQM Set up in 2018 16 Inj. M/c Assy. lines
Washing M/c parts, Refrigerator parts , A/C parts, Microwave parts , Electrical parts, JCB-Cabin parts (India & UK), Water Purifier parts, Trash Bins, Home ware products, Air Cooler , MSIL OE & Accessory parts, Sanitary ware parts, Electric
Switchgear Parts, Mobile Phone parts.
Over view of Dipty Lal Judge Mal Pvt Ltd.
Noida Plant 2
Area : 12500 SQM Covered Area: 10600 SQM Set up in 2019 16 Inj M/c 250 -1800T Assy lines
DIPTY LAL JUDGE MAL PRODUCT RANGEDIPTY LAL JUDGE MAL PRODUCT RANGE
2
PANLE CONTROL ASSY W/M TOP COVER PANLE CONTROL ASSY W/M TOP COVER
SYMPHONY COOLARCHROEM HANDLES
PLASTIC CEILING FAN BLADES
CONSOLE HEATERLESS & COVER EXCAVATOR
COVER FUSE BOX & CENTRE CAP
Company Overview
Company Name SEKISUIDLJM Molding Pvt. Ltd.
• MANUFACTURING • Thermoplastic Injection Molded, Painted &Plated Products
• PRODUCT LINES • Automotive Parts
• HEAD OFFICE • 889, Udyog Vihar Phase I Gurugram Haryana India
• ESTABLISHED • 1ST August 2011
• PRESIDENT / CEO • Mr. Ryosuke Kusaka(CEO) • Mr. Dev Jain(COO)
• SHARE CAPITAL • 41.78 Cr (INR)
• SHARE HOLDERS • Sekisui Techno Molding Co. Japan & DLJM India
• NUMBER OF EMPLOYEES • 950 Nos .
• ANNUAL TURNOVER • USD 50 Million USD 325 Crores INR
• MAIN BANK • HSBC
• MAIN CLIENTS• Yamaha, Honda, Suzuki, Renault Nissan,
PSA, Valeo, Magna, Autoliv,
• Denso, Mikuni, Donaldson, TS-TECH, AI-TTR , Marelli, AISIN, MINDA , KML .
Corp Office Building
Corp Office view
Sekisui DLJM – Organization StructureSekisui DLJM – Organization Structure
CHIEF EXECUTIVE OFFICERROYSUKE KUSAKA
OPERATIONSATUL KUMAR TYAGI
CORPORATE - HR & COMMUNICATIONS
ASHISH KUMAR SAHOO
MARKETING & BUSINESS DEVELOPMENTSANJAY DUBEY
CORPORATE - PURCHASE
CORPORATE -FINANCE
B.K.BANSAL
CORPORATE - QUALITY( Quality Assurance, Control, MR
activities, certifications & validations)
Mr Hasimoto
SAFETY & COMPLIANCES( EHS, Trainings, Compliances )
NEW PRODUCT DEVELOPMENT KAMLESH SENDRI
CHIEF OPERATING OFFICERDEV JAIN
MARKETING CROSS WAVE
PROJECTS & R&DMr Nakamura
SYSTEMS & IT
HR POLICIES & SOP
OPERATIONS, HR, PURCHASE,CROSS WAVE
YOGESH JAIN(DIRECTOR)
MARKETING, BUSINESS DEVELOPMEENT, NEW PRODUCT DEVELOPMENT,PROJECTS &
R&DRITESH JAIN (DIRECTOR)
QUALITY, SAFETY & COMPLIANCES
KAZUHIDE FUJIWARA(DIRECTOR)
CAPEX PURCHASE & INFRASTRUCTURE
Greater Noida 2011
Tapukara 2012
Chennai 2015
Gujarat 2020
SEKISUI DLJM JV PAN India Plants
Sekisui DLJM Journey
Year 2011-2020
20122011 2013 2015 2016 2018 2019 2020
SekisuiDLJM JV formed in Aug 1st & Company name changed from DLJM to SEKISUIDLJM
Tapukara Rajasthan Molding Plant was setup and incorporated to Joint Venture
Taikisha make PU (Polyurethane ) Paint Shop Setup in Greater Noida Plant
Installation of SEKISUI DLJM Chennai Plant 1 & commencement of production of Injection Molding for IYM
Installation of Tai ki shaPU Paint Shop in Chennai Plant 1.Accquired Business of 4 Wheeler Company Like Magna & Autoliv
Chennai Plant 2 & Greater Noida 2 Plant started
4Wheller Bzawarded from Renault Nissan,
Chrome Plating on Plastic facility started in Chennai Plant 2 & PSA Trims Part Business Awarded.AISIN, Valeo, MagnettiMarelli
IATF CERTIFIED
Gujarat PlantSOP
PlanInMay 2020
Sekisui DLJM Esteemed Customers
Revenue
USD 50 Mil325 Cr INR
Location : Gr Noida
SOP: 2011Area: 8400 SQMM/C : 18
Capacity: 100-1000TGas InjectionPU PAINT SHOP
Location : Gr Noida
SOP: 2018Area: 1000 SQM M/C : 4
Capacity: 180-450 TSafety Critical PartsSteam Injection
Location : Tapukara, RJ
SOP: 2012Area: 15200 SQMM/C : 21
Capacity: 200-1800 TClean Room : Lens Molding
U/s Welding
SEKISUI DLJM Plants
Location :Chennai TN
SOP: 2015Area: 16000 SQM M/C : 28
Capacity: 100-1000TGas InjectionPU PAINT SHOP
Location : Chennai, TN
SOP: 2018Area 21800 SQMM/C : 12 [9+3]
Capacity: 200-1400TPlating SOP : Feb 20.
Gujarat Facility Plan :
SOP PLAN : May 20Plot Area:75000 SQMM/c: 40 [ Initial 5 m/c]
Capacity 250-1400TTool Room PU Painting
SEKISUI DLJM Plants
PU Painting – Chennai & Gr Noida
Technology: Tai Ki Sha Japan Feature: 3 Coat 1 Bake Line Over Head Conveyor Elevated Paint Shop Four stage Pre Treatment
Specialization:
Air bag Cover Painting Steering Garnish Painting. Exterior Parts Painting Interior Parts Painting. Hi Gloss and Matt Finish
Chrome Plating Plant - Chennai
Surface Finish Planned :
Bright Chrome / Mirror Finish Satin Finish / Matt Finish Black Chrome Cr 6 and Cr 3Polymers For Plating:
ABS & PC- ABS.
[SOP: Feb 2020]
Plating Capacity : 900 sq. m. / dayChemistry : Atotech , GermanyPlant make : Growell India, ETP – WRC – ZLD: SIMA, Haryana Filters :Hendor,NeitherlandRectifiers : SanRex, JapanTank size :2700x1700x600mmPlating Window : 2300x1300x350 mm
Alliance With SHINKOSYA CO. LTD, JAPAN. Leaders in ABS Chrome Plating in Japan and Mexicofor Automotive OEMs
Location : H 17 , SIPCOT, Vallam Vadkal , Chennai.
Rain Water Harvesting: Cross Wave
Addressing Social Issues with our Superior Technologies
Promoting Cross-wave for flood control, water logging and rain water harvesting in Many cities in India.
•Have Revival plan of dried water well(s) in near by localvillages by using Cross wave technology.•Promoting Rain water management systems in middle eastcountries to collect and use the maximum - Natural resource“Water”
Design Development & Technology Product Design . Mold Design. Mold Flow. 3 D
Scanning.
• UNIGRAPHICS NX-11 - 3 SEATS [ INDIA ]
• AUTOCAD [ INDIA]• 3D SOFTWARE - GEOMAGIC• CATIA [ JAPAN ]• ESPRI [ JAPAN ]• CAE [ JAPAN]
200 Engineers working on latest Gen Software in India and japan
Quality Assurance & Value added Services
3D SCANNER,CMM, VMM ULTASONIC & Vibration WELDING GAS & STEAM INJECTION
PRODUCT RELIABILITY AND TESTING FACILITY
CASS TEST EQUIPMENT THERMAL CYCLE TEQUIPMENT
HOT AIR DRYERHULL CELL TEST DFT METER
MICRO SCOPE
Testing Equipment , Plating Quality Lab and Safety Critical Parts AssyTesting Equipment , Plating Quality Lab and Safety Critical Parts Assy
Glosso Meter: Errictson
Anemo meter
DFT Meter Delfesco
Lux Meter
Cross Cut Guide
Specific Gravity
CMM LAB
UTM
Muffle Furnace
SAFETY PARTS ASSY CMM FARO ARM
Test LabTest Lab
IZOD/CHARPY TESTER
CROSS WAVE COMPRESSION TESTING
POLYMER TEST LAB
MFI TESTER MOISTURE ANALYSER SPECIFIC GRAVITY
Present Product Category – 2W [ Motor Cycle ]
Present Product Category – 2W [ Scooter ]
Present Product Category – 4W
Present Product Category – 4W
Present Product Category – 4W
Present Product Category
31
DOOR HANDLES FOG LAMP CHROME Tail Lamp garnish
MOLE 1 CHROME HANDLE COVER
FRONT GRILL CHROM EFINISHER FRONT BUMPER LOWER GARNISH
FINGER GUARD
Existing Chrome Plated parts
Credentials & Awards
Sekisui DLJM D&B : CRISIL Rating
Thank youThank youありがとうございますありがとうございます
Merci