RESEM GROUP A Leading Pyrolysis Plant Manufacturer

Background With the rapid development of the waste tyre/plastic/rubber pyrolysis

technology, semi-continuous pyrolysis plant becoming more and more popular in the renewable energy equipment industry.

The semi-continuous pyrolysis plant manufactured by RESEM has the unique advantages of large capacity, low operating cost, shorter pyrolysis time and longer warranty time. Above all, its technology is the most advanced all over the world.

RESEM Semi-continuous Pyrolysis Plant

High configuration Semi-continuous pyrolysis plant for waste tyre, waste plastic and waste Rubble.

Flow Chart of the semi-continuous pyrolysis plant

Turnkey Solution：

• Machinery Design >> Fabrication >> Installation &

Commissioning >> Technology Transfer and Training

• For the semi-continuous pyrolysis plant, there are seven

basic parts and three optional parts for the customers.

1.Pretreatment system: For waste tyre(Basic part)

Manual tyre cutting machine

1.Pretreatment system: For waste tyre(Basic part)

Tyre Strips Cutter

Steel Wire Separator

Tyre Ring Cutter

Need to remove steel wire, and cut to

segments by manual, next is

continuous.

Automatic tyre crushing machine

1.Pretreatment system: For waste tyre(Basic part)

All process is continuous and automatic, from whole tire to scrap product, then feed to

extruding machine by convoyer.

1.Pretreatment system: For waste tyre(Basic part)

Automatic tyre crushing machine

1.Pretreatment system: For waste tyre(Basic part)

Plastic Extruding Machine

Feature:

1.Making waste tire scrap, plastic,

rubber into mass by hot shrinkage.

2.Decreasing material's volume,

increasing feeding quantity.

3.Speeding up feeding process, shorting

time of reaction.

4.Continuously to operate, it is very

easy and convenient.

Plastic Extruding Machine

1.Pretreatment system: For waste plastic(Basic part)

2. Feeding System(Basic parts)

Our company can manufacture two kinds feeding machines: auto

hydraulic feeder and screw feeder.

The most popular type is the auto hydraulic feeder, it has the

benefits of automatic, large capacity and saving the feeding time.

2. Feeding System(Basic parts)

Auto Hydraulic Feeder

Screw Feeding Machine

2. Heating System(Basic parts)

There are four ways for heating the reactor:

a. Wood(Charcoal)

b. Coal

c. Gas(Natural gas or Liquefied gas)

d. Fuel oil(Heavy oil or Diesel oil)

Function: Continuously feeding raw materials into reactor to make reaction by heating,

inside raw materials will change to be gas after heating for some time, then gas

coming out from reactor.

2. Heating System(Basic parts)

Reactor(Cracking Heater)

14mm&16mm

L2600*6600

Round door

Square door

2. Heating System(Basic parts) - Picture Wall

3. Dust-moving System(Basic parts)

Gas Subpackage Tower

Function: The oil gas go into gas-sub package, gas molecule will

spread out because of get into such a big space suddenly, then light gas go up to walk up unceasingly, at same time heavy molecule will come down go into residual oil tank.

Catalyst tower

Stop big molecule, and make gas more clear, desulfur, decolor etc, by adding catalyst.

4. Cooling System(Basic parts)

There are four ways of cooling systems Condenser pipes in the cooling pool

Spray cooling system

Vertical Condenser

Plate Condenser

4. Cooling System(Basic parts)

Condenser pipes in the

water pool

Vertical Condenser

Spray cooling system

Plate Condenser

Tank in Jacket Condenser Type Condenser

Function: To cool gas, make gas to be oil, then flow into heavy oil tank.

Gas will be cooled for 3 times during cooling time.

Remarks: It is equipped in the high configuration of RESEM pyrolysis plant to improve the

quality of the end product pyrolysis oil

4. Cooling System(Basic parts)

Function: Cooling the water in the cooling pond

Capacity: 30 tons water per hour

Cooling Tower

4. Cooling System(Basic parts)

1.Screw-type Discharging Machine

4. Discharging System(Basic parts)

2.Chain plate slag machine with soft tube

Specification:

Main dimenslons:4000*2200MM

Tube shell diameter: 425MM

Device weight: 0.7T

This way is popular in the developed

countries, the unique benefits is no leaking.

Three Security Killer

1.High pressure and high temperature

2.Gas leaking

3.Fire backing

Our design can can resistance pressure of 12 kg and normally

the pressure in the plant only can reach 0.02mpa in operation

Adopting micro pressure thermal

cracking technology-no gas leaking

3 Anti-fire back design devices

4. Safety System(Basic parts)

Safety valve on water seal

when the air pressure getting bigger, the safety

valve will be open automatically and relief some

pressure.

Safety valve

Pressure get un-normal

The barometer and alarm ring

Alarm ring will sent alarm signal

4. Safety System(Basic parts)

Anti-gas leaking device

1,Graphite ring- soft charactor make no gas

leaking

2,Lathe design can make sure concentricity

- no leak and no big shaking

3,Anti-back device - make sure the reactor

only move in one direction.

4. Safety System(Basic parts)

The combustible gas

detection instrument

Anti-fire back design-- 3 devices

Two Water Seals

4. Safety System(Basic parts)

Pyrolysis gas go into the water twice to make sure no fire

go back to oil tank

Flame arrester

Flame arrester: It will make sure the pyrolysis

gas can only get in and no way to go back

safety valve -A substitute for

flame arrester

Prevent the pyrolysis

gas going back

Dust removing

Cooling

Desulfurization

Atomization Strong Tower

4. Waste Gas Retreatment System(Optional parts)

Molecular sieve filtration

and Bohr Magnetic Ring

The gas can be cooled by the double-layer or triple-decker spray.

There are some catalyst will be added in the atomization strong tower.

Emission Under Control

Scrubbing system installed in pant to ensure: 1. No SOx or NOx emission. 2. Process designed to destroy dioxin and furans if generated (not proven that pyrolysis plant generates there pollutants but still we have process to control this pollution. 3. Scrubbing of flue gases to ensure no particulate matter emission and reducing the temperature of flue gases to room temperature.

4. Waste Gas Retreatment System(Optional parts)

4. Waste Gas Retreatment System(Optional parts)

Mulser: It can process the oily waste water, and then as

the fuel to heat the reactor, realizing the ZLD.

Advanced technology of Semi-continuous Pyrolysis Plant

PLC system (Optional parts)

PLC fully automatic electronic control, which has

been used in America, Spanish, Italy, etc.

Carbon Black Further process(Optional parts)

There are two ways for carbon black further processing

Carbon pellet machine: used as the fuel for power station

Carbon Black Further process(Optional parts)

There are two ways for carbon black further processing

Industrial carbon black

Used as the raw materials of

rubble and N660

Term & Condition

Labor: 4 people

Floor space: 400-450M2

Power consumption: 30KW

Water consumption: 4 Tons

Time: 1-1.5 batches per day

Remarks: We provide detailed operational

manuals, drawings, troubleshooting guidelines, maintenance manuals to ensure plant operating smoothly.

Term & Condition

Delivery Time: 60 days delivery to your place and

1 month for installation, commissioning and training.

Payment System: T/T a. 30% deposit after signing the

contract; b. 70% payment against the copy ocean loading bill

or official note after delivery the machine by TT.

Price of machine and other term will be decided on

finalizing of order as contract.

Services: 15 months warranty of machine equipment.

Jessica Wang

THANKS