© SENAI-RS

SENAI Innovation Institute for

Integrated Solutions in Metalmechanics

Dr. Ronald Josef Zvonimir Dangel

Operations Manager

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The actual scenario of the brazilian innovation system

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The actual scenario of the german innovation system

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The new scenario of the brazilian innovation system

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• Customers

• Suppliers • Academy

• Market

Strategy

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Impact in the value Chain

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Impact in the value Chain

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ISI Network for Innovation

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IST Network for Services

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Main areas of the ISI Intregated Solutions in Metalmechanics

• SENAI Unit located in São Leopoldo 30 km from Porto

Alegre;

• Technical course in Automation

• Technical course in Eletronics

• Technical course in Safety and

Health

• Technical course in Mechanics

• Technical course in

Mechatronics (July/14)

• Test and Calibration Lab (LEC)

• Technological Development Nucleus

(NDT)

• Quality programs

• OSHAS 18001:2007 (ISI SIM)

• 8S

• PGQP

• GSA Group

• Local supervision

• ABNT NBR ISO 9001:2008

• More than 30 years of experience with metal mechanic

industries

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Who we are today...

17 Employees

Test and Calibration Lab (LEC)

Industrial Radiography

Mechanical

Chemical

Forces and Torques

Mass

Pressure

Volume

Dimensional metrology

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Quality Control and Certifications

ABNT NBR ISO/IEC 17025:2005

Recognized by RS Metrology Network

INMETRO Accredited

Brazilian Network of Calibration RBC

ABNT NBR ISO 9001:2008

CNEN Authorization

Ref.: 2013SCRA1314

Test and Calibration Lab (LEC)

Who we are today...

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5 Employees

Reverse Engineering

Tridimensional Prototyping

Tridimensional Digitalization

High speed cutting

Technological Development Nucleus (NDT)

Who we are today...

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Reverse Engineering

CAD/CAM/CAE high performance

softwares to reconstruct complex

surfaces;

Development of projects;

Dimensional analyse to compare

models.

Technological Development Nucleus (NDT)

Who we are today...

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Tridimensional Prototyping

Tridimensional printing of objects to

analyse prototypes;

Tridimensional printing of objects to

model molds and tools;

Tridimensional printing of objects to

events and fairs.

Technological Development Nucleus (NDT)

Who we are today...

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Tridimensional Digitalization

Extraction of tridimensional digital

formats of physical objects;

Tridimensional digital reproduction of

objects;

Development of products;

Quality control of products;

Inspection of products.

Technological Development Nucleus (NDT)

Who we are today...

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Technological Development Nucleus (NDT)

High Speed Cutting Machine

Special Cutting;

Cutting of hard materials from 60 to 70

HRC;

High precision and complexity cutting;

Cutting of special materials.

Who we are today...

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2 Employees

Technological Information Nucleus (NIT)

Technical and scientific literature ;

Brazilian service to technical replies;

Selective dissemination of information

Verification of conditions of technical

standards to the companies;

Normatization of documents;

Clipping

Evaluation report of anteriority and

similarity;

Standarization of documents.

Who we are today...

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9 Employees

Safety and Health Nucleus (NST)

Development of didactic safety and health

material to SENAI RS;

Technical support in the Market relationship

to SENAI RS;

Prospection of new oportunities to safety

and health area together with industries;

Consultancy to safety and health area in the

companies;

Technical support to the ISI in safety and

health;

OHSAS 18001 Management in the Institute;

CIPA and Fire Brigade coordination.

Who we are today...

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6 Employees

5 Trainees

4 Scholarship holders

Research and Innovation Nucleus (NPI)

Aplications of new materials;

Development and projects of products,

machines and components;

Medical area;

Processes and optimization of products

and manufacturing systems;

Metrology and quality control.

Who we are today...

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• Applications of new

materials

• Development and projects

of products, machines

and components

• Processes and optimization

of products and manufacturing

systems

• Medical area

• Metrology and quality

control

New Building to NPI

Who we will be tomorrow...

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• Applications of new materials

• Metrology and quality control

• Medical area

• Development and projects of products, machines and components

• Processes and optimization of products and manufacturing systems

Who we will be tomorrow...

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Research and Innovation Nucleus (NPI)

Who we will be tomorrow...

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First applied research line

Research and Innovation Nucleus (NPI)

Applications

of new

materials

material

Performance

Metalic

lightweight

materials

Materials with

thermal

exchanges

Wear-resistant

materials

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Second applied research line

Metrology

and Quality

Control

quality

Control

Capacity

in Innovation

Certification

Destructive and

non destructive

mechanical Tests

Research and Innovation Nucleus (NPI)

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Third applied research line

Medical

Area

augmented

Reality

assistive

Technology

image and signal

Processing

Biomechanics

Medical

Equipments

smart Prosthesis

and orthosis

Research and Innovation Nucleus(NPI)

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Fourth applied research line

Development and

projects of

products,

machines and

components

Simulation

CAE

reverse

Engineering

thermal Studies

Normatization

control Elements

rapid Prototyping

Research and Innovation Nucleus (NPI)

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Fifth applied research line

Processes and

optimization of

products and

manufacturing

systems

virtual

Commissioning

process

Optimization

Manufacturing

and Automation

cost reduction

for Processes

Integrated

Manufacturing

Systems

new

Technologies of

Processes

Research and Innovation Nucleus(NPI)

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Virtual Commissioning

Integrated Manufacturing

Systems

(Evolutive Manufacturing)

Processes

Industry Solutions

Instruments for applied

Research

Results for Publications

Market Strategy for

Research and Innovation

Research and Innovation Nucleus (NPI)

Distributed Manufacturing in

continuous processes

(Standard Parametrization for

energy generation using Biogas)

Fifth applied research line

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Universities and ICTs

Univ. 1

ICT n

Univ. 2

ICT 2

Univ. 3

ICT 3

Univ. 4

ICT 4

Univ. n

ICT 1

Univ. n+1 Software Suppliers

Robot Suppliers

PLC Suppliers

Customers

C 1

C 2

C 3 C 4

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C n+1

ISI

SIM

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Pro

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Innovation Generator

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Dr. Ronald Josef Zvonimir Dangel

Operations Manager

Email: ronald.dangel@senairs.org.br

Innovation Senai Institute - ISI

Integrated Solutions in Metal Mechanics - SIM

SENAI - CETEMP

Phone: + 55 (51) 3579.5900, Contact person Mrs. Aidê

Cel.: +55 (51) 9215-2467

Thank you !